Search Results (33)

To broaden clean asphalt modification methods, this study employs a composite polymer of maleic anhydride-grafted styrene-butadiene-styrene (MA-g-SBS) and styrene-butadiene-styrene (SBS) as a modifier. The composite is formulated into polymer latex and used to modify emulsified asphalt. Routine performance tests were conducted on MA-g-SBS/SBS composite latex-modified emulsified asphalt (MSMEA) with varying ratios to determine the optimal composition. The ideal ratio was found to be MA-g-SBS:SBS = 1:4. Subsequently, conventional property tests, rheological analyses, microphase structure observations, and bending beam creep tests were conducted on MSMEA with the optimal ratio to assess the impact of the composite latex on asphalt performance. Findings indicated that increasing the latex content significantly enhanced the softening point and ductility while reducing penetration. These macroscopic improvements were notably superior to those achieved with single SBS latex modification. Fluorescence microscopy revealed that at low dosages, the MA-g-SBS/SBS composite dispersed uniformly as point-like structures within the asphalt. At higher dosages (above 5%), a distinct network structure emerged. The addition of the composite latex raised the complex shear modulus and rutting factor while reducing the phase angle, with pronounced fluctuations observed between 4% and 5% dosages. This suggests a substantial enhancement in the high-temperature performance of the emulsified asphalt, attributed to the formation of the network structure. FT-IR results confirmed that a chemical reaction occurred during the modification process. Additionally, the bending beam creep test demonstrated that the composite latex reduced asphalt brittleness and improved its low-temperature performance. Full article

This study investigates the performance improvement of asphalt binders through the incorporation of two polymers, polyvinyl chloride (PVC) and styrene–butadiene–styrene (SBS), with asphalt grade (60–70), to address the growing demand for durable and climate-resilient pavement materials, particularly in areas exposed to high temperatures like Iraq. The main objective is to improve the mechanical characteristics, thermal stability, and workability of typical asphalt mixtures to extend pavement lifespan and lessen maintenance costs. A thorough set of rheological, physical, morphological, and workability tests was performed on asphalt binders modified with varying content of PVC (3%, 5%, 7%, and 9%) and SBS (3%, 4%, and 5%). The significance of this research lies in optimizing binder formulations to enhance resistance to deformation and failure modes such as rutting and thermal cracking, which are common in extreme climates. The results indicate that PVC enhances performance grade (PG), softening point, and viscosity, although higher contents (7% and 9%) exceeded penetration grade specifications. SBS-modified binders demonstrated marked improvements in softening point, viscosity, and rutting resistance, with PG values increasing from PG64-x (unmodified) to PG82-x at 5% SBS. Fluorescence microscopy confirmed optimal polymer dispersion at 5% concentration for both SBS and PVC, ensuring compatibility with the base asphalt. Workability testing revealed that SBS-modified mixtures exhibited higher torque requirements, indicating reduced workability compared to both PVC-modified and unmodified binders. These findings offer valuable insights for the design of high-performance asphalt mixtures suitable for hot-climate applications and contribute to the development of more durable and cost-effective road infrastructure. Full article

Conventional micro-surfacing materials often delaminate, crack, or peel. These defects shorten pavement life. High-performance polymer-modified mixtures are essential for rapid pavement maintenance. We added waterborne epoxy resin (WER) at different dosages to styrene–butadiene rubber (SBR) to create a composite-modified micro-surfacing mixture. A series of laboratory comparative tests were conducted to investigate the effect of WER content on the overall performance of the WER-SBR micro-surfacing mixture. In addition, the microstructure of the mixtures was observed to analyze the mechanism by which the composite-modified emulsified asphalt enhances material performance, and the optimal WER dosage was determined. The results showed that higher WER content improved abrasion and rutting resistance but gains plateaued above 6% WER. Below 9% WER, mixtures showed good water stability; at 3–6% WER, they also maintained skid and low-temperature crack resistance. Notably, when the WER content was approximately 6%, the WER-SBR micro-surfacing mixture showed significantly reduced abrasion damage after exposure to freeze–thaw cycles, moisture, and salt spray conditions. SEM images confirmed that 6% WER creates a uniform asphalt film over aggregates, boosting mixture performance. Therefore, we recommend 6% WER. This study has developed a WER-SBR composite-modified emulsified asphalt micro-surfacing product with excellent overall performance. It holds significant practical value for extending pavement service life and improving road service quality. Full article

Epoxy asphalt, as a thermosetting and thermoplastic polymer composite material, has been widely used for steel bridge decks and specialty pavements due to its road performance, thermal stability, rutting resistance, and durability. However, the poor compatibility between epoxy resin binder and asphalt, due to the difference in chemical structure, polarity, and solubleness, severely restricts their practical applications in the construction of bridges and roads. Herein, we proposed a facial method to strengthen their compatibility by blending the poly(styrene-butadiene-styrene)-modified carbon nanotubes (SBS-CNTs) in the composite. The SBS-CNTs were found to evenly disperse in epoxy asphalt matrix with the epoxy resin contents of 10%–30% and could form the three-dimensional bi-continuous cross-linked structure at 30%. Moreover, the addition of epoxy resin increased the glass transition temperature (Tg) and enhanced the high-temperature shear capacity and tensile strength (over an order of magnitudes) of SBS-CNT-modified asphalt, which showed high potential for applications in the construction of bridges and roads, providing an alternative approach for improving the performance of epoxy asphalt. Full article

The increasing demand for sustainable construction materials has driven the exploration of alternative fillers in asphalt production. Traditional asphalt mixtures rely heavily on natural aggregates and petroleum-based binders, contributing to environmental degradation. This study proposes an innovative solution by utilizing Crushed Recycled Marble Stone Powder (CRMSP) as a sustainable filler in SBS polymer-modified asphalt containing high volumes of recycled tire rubber, addressing both resource depletion and waste management concerns. A total of 10 asphalt mixes were formulated with varying CRMSP content (0–100% as a replacement for conventional filler) and SBS polymer (3–5%), and their performance was evaluated through Marshall stability, flow, volumetric properties, and dynamic modulus tests. The results demonstrate that incorporating CRMSP up to 75% significantly enhances asphalt’s mechanical properties. The 75% CRMSP mix showed superior stability (19.2 kN, 24.1% improvement), flow (4.6 mm, 4.5% improvement), and resistance to rutting (lowest rut depth: 0.18 mm, 16.7% reduction) compared to the control mixture. Dynamic modulus testing further confirmed the improved resistance to deformation, with the 75% CRMSP mix exhibiting the highest modulus (6.9 GPa, 15.0% improvement). This research highlights the potential of CRMSP as an innovative and eco-friendly alternative filler, improving asphalt performance while reducing environmental impact. By offering a sustainable way to recycle marble waste and tire rubber, this study paves the way for greener, cost-effective asphalt formulations. Future studies should focus on real-world applications, durability, and long-term performance to validate the potential of CRMSP-modified asphalt in commercial use. Full article

Road infrastructure sustainability and pavement performance may be increased by using waste materials like polyethylene terephthalate (PET) and polyethylene waste (PE waste) in polymer-modified asphalt mixtures. As seen by a more pronounced rise in the softening point, which exceeds 110 °C with 8% PE waste, PET was found to improve the tensile strength, resistance to cracking, and thermal stability of asphalt mixes. PE waste also increases ductility up to 4% PE waste, beyond which the combination becomes more brittle, and dramatically decreases penetration, strengthening the asphalt’s resistance to deformation. Additionally, bitumen treated with PE waste is more workable than asphalt without PET, even though bitumen treated with PE waste had a viscosity of up to 4500 Pa. Complex shear modules decreased as the PE waste and PET content increased. PET, on the other hand, increases the binder’s overall stiffness, elasticity, and tensile strength. Nevertheless, when PET content rises, ductility steadily decreases. Previous studies concentrated on the effects of each component separately, and this paper fills this knowledge gap by investigating the combined effects of PET and PE waste. The results indicate that the highest compressive strength (7.5 MPa) was obtained with 6% PE + 2% PET, while the highest tensile strength (1.40 MPa) was achieved with a balanced mix of 4% PE waste + 4% PET. Additionally, the viscosity of asphalt is increased by PET and PE waste, enhancing its performance at high temperatures. These findings demonstrate how combining PET and PE waste improves the mechanical and thermal characteristics of asphalt, providing a balance between stiffness and flexibility, a crucial feature for durable road materials under a variety of circumstances. Full article

Great efforts have been made in recent years by the scientific community and the asphalt industry in developing sustainable technologies for the production of asphalt mixtures for road paving applications, pursuing the use of ever higher quantities of recycled materials. In this regard, the challenge is to define the optimal formulation of the mixture which allows the various component materials to be synergistically combined without compromising the performance and durability of the asphalt pavement. In such a context, the experimental study described in this paper aimed to provide a contribution to research by investigating sustainable asphalt mixtures containing 50% reclaimed asphalt pavement (RAP) and polymeric compound composed of 100% recycled plastics. A wide set of mixtures was prepared in a laboratory by employing different dosages of polymeric compound added via the hybrid method at various binder contents. For comparison purposes, an additional set of reference asphalt mixtures containing standard polymer-modified binder (PmB) and virgin aggregate without RAP was prepared and tested. The experimentation focused on the main engineering properties of the asphalt mixtures, including their workability, volumetric properties, and mechanical characteristics. The experimental study involved a preliminary trial phase to establish an appropriate laboratory mixing procedure. The results obtained from the experimentation indicated that recycled waste plastics have good potential for use in asphalt mixtures with high contents of RAP, provided that the quantity of added plastics is adequately balanced. Full article

The substitution of virgin asphalt binder with reclaimed asphalt pavement (RAP) has environmental and economic merits, however, cracking susceptibility arises due to the aged asphalt binder within RAP. The objectives of this study are to (1) enhance the cracking resistance of asphalt mixtures containing 50% RAP utilizing recycling agents (RAs) derived from six petroleum-based and bio-based materials, (2) conduct an environmental impact assessment (represented by global warming potential “GWP”) for high-RAP mixtures including RAs, and (3) estimate the cost effectiveness of including high-RAP content in asphalt mixtures. Based on the RAP asphalt binder performance grade (PG), base asphalt binder PG, and RAP content, the RA contents were determined to achieve a target asphalt binder of PG 76-22. A control mixture was benchmarked for comparison, specified for high-traffic volume roads, and contained PG 76-22 polymer-modified asphalt binder. The engineering performance of studied asphalt mixtures was evaluated using the Hamburg wheel-tracking (HWT), semi-circular bend, Illinois flexibility index, Ideal cracking tolerance, and thermal stress-restrained specimen tensile strength tests. It was found that petroleum-derived aromatic oil, soy-based oil, and tall oil fatty acid-based RAs demonstrated a successful restoration of aged RAP asphalt binder without compromising the permanent deformation resistance. The 50% RAP mixtures emitted less GWP by 41% and 42.9% using petroleum- and bio-oil RAs, respectively, and achieved a 31% cost reduction compared to the control mixtures. Full article

Warm asphalt mixtures can suffer from decreased short-term high-temperature performance; therefore, introducing additional modifiers can mitigate this risk. This study investigates the effects of a liquid organosilane warm mix additive (WMAd) and grade-bumping polyethylene-based additive added simultaneously to asphalt binders on their chemical composition and its relationship with performance characteristics. Previous studies found relationships between the formation of certain chemical species during bitumen ageing and the increase in their viscosity, stiffness and other performance characteristics—the present work intended to verify these relationships when the two mentioned additives are used. Two asphalt binders were investigated—a paving-grade 50/70 binder and a 45/80-55 polymer-modified bitumen. The chemical analysis was performed using Fourier-transform infrared (FTIR) spectroscopy in attenuated total reflectance mode and focused on the quantification of carbonyl, sulfoxide, polybutadiene and polystyrene structures in the asphalt binders subjected to laboratory short- and long-term ageing. Additionally, the relationships between asphalt binder performance and selected FTIR indices were evaluated using a dynamic shear rheometer. It was found that the investigated additives significantly affected the apparent contents of all evaluated chemical structures in the asphalt binders; however, these changes were not reflected in their performance evaluation. Full article

New requirements for the operational reliability of roads make the utilization of polymer-modified bitumen (PMB) more common in road construction. The application of polymer-modified bitumen based on traditional technology for the production of asphalt mixtures is associated with technological and economic difficulties and does not provide proper adhesion to the mixture’s mineral components. In addition, the method of producing a binder over a long time at high process temperatures leads to increased aging, which significantly reduces the service life of the material in the pavement. This paper presents the results of studies on the effect of polymer–bitumen concentrate (PBC) consisting of styrene–butadiene–styrene, plasticizer, and surfactant on the bitumen characteristics. It has been established that the use of PBC in the bitumen binder leads to an increase in the temperature range of plasticity, softening temperature, elasticity, and cohesive strength with a decrease in the viscosity of the modified bitumen. With a complex modifier rational content of 8% by weight of bitumen, the temperature range of plasticity is 79 °C, and elasticity is 82%, which exceeds the parameters of the factory PMB-60 based on SBS polymer. Tests of binders using the Superpave method allow classifying the modified binder to the PG 64-28, which shows an increase in the temperature range of viscoelastic properties by 6 °C compared with the binder produced by traditional methods. Thus, the expediency of using a complex additive containing a polymer and surface-active substances (surfactants) that can be distributed in bitumen without the use of a colloid agitator and plasticizer has been proven to improve the quality of an organic binder. Full article

Previous studies indicate that traditional asphalt mixtures lack the ability to withstand the stresses caused by heavy traffic volumes under high temperatures. To enhance the rutting resistance of flexible pavement under high levels of temperature and loading, extensive laboratory experiments were carried out. A 60/70 grade bitumen was used as a neat sample for comparison. The study introduced three distinct polymers, polypropylene (PP), low-density polyethylene (LDPE), and acrylonitrile butadiene styrene (ABS), at varying concentrations by weight into the neat bitumen. Initially, conventional tests were performed to evaluate the conventional properties of both the neat and modified bitumen, while aggregate tests assessed the mechanical properties of the aggregates. Subsequently, a Marshall mix design was performed to determine the optimum bitumen content (OBC) in the asphalt mixture. Finally, wheel-tracking tests were performed under a specific load and temperature to investigate the rutting behavior of the modified asphalt mixtures. The results of this comprehensive study revealed that the modified asphalt mixtures displayed improved resistance to rutting compared to the neat asphalt mixture. Furthermore, it was also observed that the LDPE exhibited a superior performance against rutting, followed by the PP and ABS. At polymer contents of 3%, 5%, and 7%, the LDPE achieved reductions in rut depth of 13%, 24%, and 33%, respectively, outperforming both PP- and ABS-modified asphalt. These findings not only enhance our understanding of asphalt behavior under diverse conditions but also highlight the potential of plastic-modified asphalt as an effective solution for mitigating rutting problems in road pavements. By incorporating plastic modifiers into asphalt mixtures, this approach aligns with the principles of sustainable construction by reducing plastic waste while improving pavement durability and performance. Full article

To address the issue of insufficient durability of traditional modified emulsified asphalt in the application of cold mix and cold paving anti-skid wear layers, this study utilizes cationic waterborne polyurethane (PU+) for composite modification to enhance adhesion and performance across a range of temperatures. Initially, composite-modified emulsified asphalt samples were prepared with varying dosages of PU+ according to a gradient method. Routine performance tests were conducted on the evaporated residues for analysis. Advanced rheological tests, including temperature sweep (TS), frequency sweep (FS), linear amplitude sweep (LAS), and multi-stress creep recovery (MSCR) tests, were performed using a dynamic shear rheometer (DSR). Surface free energy (SFE) tests were conducted with a fully automated surface tension meter (STM). A comprehensive evaluation of the high-temperature rheological properties, fatigue properties, adhesion properties, and water damage resistance of the modified emulsified asphalt residues was carried out. Chemical changes before and after modification were characterized using Fourier transform infrared spectroscopy (FTIR), and the distribution of polymers in the evaporated residue was observed using fluorescence microscopy (FM). The results demonstrated that cationic waterborne polyurethane significantly enhanced the fatigue and adhesion properties of SBS-modified emulsified asphalt, but it also weakened the water damage resistance of asphalt. MSCR tests revealed that the addition of cationic waterborne polyurethane might reduce the elastic recovery performance of modified asphalt, thereby weakening its resistance to rutting. Among the samples, the modified asphalt with a PU+ content of 6% exhibited good high-temperature shear resistance and elastic recovery performance, demonstrating the best anti-rutting performance. Full article

Plastic production has risen steadily, but recycling rates lag. Researchers are increasingly investigating the use of plastics in road construction, especially in terms of modifying asphalt with waste plastics. The dry process, which involves incorporating plastics into hot aggregates, is increasingly gaining traction as an alternative to the wet process, where plastics are added to hot bitumen. Past studies indicate enhanced asphalt mixture properties with the dry process, but there is debate about the role of waste plastics—whether they should be used as aggregates, fillers, or binder modifiers. This study explores the extent to which dry-added waste plastic modified the binder of the asphalt mixtures. Fluorescent microscopy and scanning electron microscopy revealed the impact of plastic on the binder, while image analysis quantified polymer swelling and dispersion in the binder matrix. It was concluded that when plastics are added to hot aggregates, they will act as binder modifiers. Lower plastic content and reduced polymer crystallinity led to increased polymer swelling and better dispersion in the mixture. This study recommends plastic inclusion of less than 2.5% (by volume) in the dry-added method since high plastic content leads to polymer agglomeration, especially for highly crystalline polymers. Additionally, mixes modified with amorphous plastics exhibited superior workability and performance compared to those modified with crystalline plastics. This study also suggests that using plastics to replace both bitumen and filler can improve cost efficiency, reduce the carbon footprint, and enhance the overall performance of the asphalt mixture. Full article

Silicone rubber (SR) is a kind of polymer insulation material with excellent performance. With the service life of silicone rubber products reaching the limit, how to dispose of waste silicone rubber is an urgent problem to be solved. In this paper, silicone rubber-modified asphalt binder (SRMA) was prepared by SR and 90# base asphalt binder. The simulated short-term aging and long-term aging tests of SRMA were carried out using the thin film oven aging test (TFOT) and pressure aging vessel test (PAV). The rotary viscosity test and dynamic shear rheological test (DSR) were applied to the rheological properties of SRMA before and after aging. The degradation degree and chemical composition changes of SR were explored by the toluene insoluble matter test, Fourier transform infrared spectroscopy (FTIR), and a Fluorescence microscope (FM). The results demonstrate that SR can significantly affect the aging resistance, fatigue life, and high-temperature stability of SRMA. As the content of SR rose, the elastic component in SRMA increased, leading to a nice performance in stability at high temperatures and fatigue resistance. However, excessive content (14%wt and 16%wt) had a negative influence on the performance of SRMA. So, the optimal content was speculated to be between 12% and 14%. Furthermore, SR and asphalt binder would be aged and degraded together in the aging process, and this phenomenon was more obvious during long-term aging. Full article

To address the issue of bad compatibility between a single polymer modifier and asphalt and high preparation cost, the composite modified asphalt with polyphosphoric acid (PPA) and SBS as a modifier was prepared. Basic properties, viscosity characteristics, high-temperature and low-temperature rheological performance, and aging-resistant performance of SBS/PPA composite modified asphalt were comprehensively evaluated, and the best content of PPA was obtained through the experimental results below. By performing an infrared spectrum test and a scanning electron microscope test, structural changes and modifying mechanisms of composite modified asphalt were analyzed. The results indicate the optimal PPA content is 0.75%. After adding PPA, the penetration and ductility of composite modified asphalt were reduced, while the softening point increased. At 135 °C, the viscosity was 1.2 times that of SBS modified asphalt. The average weight loss ratio was 0.163%. When the content of PPA was 0.75% and 1%, the rutting factor increased significantly. Therefore, PPA can not only improve the thermal oxidation aging resistance of asphalt, it can also improve the shear resistance, high-temperature performance, and temperature sensitivity of asphalt. Between 1027 and 1150 cm⁻¹, the composite modified asphalt forms a new absorption peak, and from 1610 cm⁻¹, the absorption peak presents an upward trend, suggesting that PPA reacts chemically with asphalt, produces the new substance, and also increases a large number of hydrocarbon components with chain structure. The surface appearance of the compound modified asphalt gradually presents a smooth wrinkle state due to the increase of PPA, so the issue of easy segregation of SBS in asphalt is improved. Full article