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15 pages, 1302 KiB  
Article
Screening of Medicinal Herbs Identifies Cimicifuga foetida and Its Bioactive Component Caffeic Acid as SARS-CoV-2 Entry Inhibitors
by Ching-Hsuan Liu, Yu-Ting Kuo, Chien-Ju Lin, Feng-Lin Yen, Shu-Jing Wu and Liang-Tzung Lin
Viruses 2025, 17(8), 1086; https://doi.org/10.3390/v17081086 - 5 Aug 2025
Abstract
The emergence of SARS-CoV-2 variants highlights the urgent need for novel therapeutic strategies, particularly entry inhibitors that could efficiently prevent viral infection. Medicinal herbs and herbal combination formulas have long been recognized for their effects in treating infectious diseases and their antiviral properties, [...] Read more.
The emergence of SARS-CoV-2 variants highlights the urgent need for novel therapeutic strategies, particularly entry inhibitors that could efficiently prevent viral infection. Medicinal herbs and herbal combination formulas have long been recognized for their effects in treating infectious diseases and their antiviral properties, thus providing abundant resources for the discovery of antiviral candidates. While many candidates have been suggested to have antiviral activity against SARS-CoV-2 infection, few have been validated for their mechanisms, including possible effects on viral entry. This study aimed to identify SARS-CoV-2 entry inhibitors from medicinal herbs and herbal formulas that are known for heat-clearing and detoxifying properties and/or antiviral activities. A SARS-CoV-2 pseudoparticle (SARS-CoV-2pp) system was used to assess mechanism-specific entry inhibition. Our results showed that the methanol extract of Anemarrhena asphodeloides rhizome, as well as the water extracts of Cimicifuga foetida rhizome, Xiao Chai Hu Tang (XCHT), and Sheng Ma Ge Gen Tang (SMGGT), have substantial inhibitory effects on the entry of SARS-CoV-2pps into host cells. Given the observation that Cimicifuga foetida exhibited the most potent inhibition and is a constituent of SMGGT, we further investigated the major compounds of the herb and identified caffeic acid as a bioactive component for blocking SARS-CoV-2pp entry. Entry inhibition of Cimicifuga foetida and caffeic acid was validated on both wild-type and the currently dominant JN.1 strain SARS-CoV-2pp systems. Moreover, caffeic acid was able to both inactivate the pseudoparticles and prevent their entry into pretreated host cells. The results support the traditional use of these herbal medicines and underscore their potential as valuable resources for identifying active compounds and developing therapeutic entry inhibitors for the management of COVID-19. Full article
(This article belongs to the Section Coronaviruses)
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22 pages, 2554 KiB  
Article
Modeling the Higher Heating Value of Spanish Biomass via Neural Networks and Analytical Equations
by Anbarasan Jayapal, Fernando Ordonez Morales, Muhammad Ishtiaq, Se Yun Kim and Nagireddy Gari Subba Reddy
Energies 2025, 18(15), 4067; https://doi.org/10.3390/en18154067 - 31 Jul 2025
Viewed by 138
Abstract
Accurate estimation of biomass higher heating value (HHV) is crucial for designing efficient bioenergy systems. In this study, we developed a Backpropagation artificial neural network (ANN) that predicts HHV from routine proximate/ultimate composition data. The network (9-6-6-1 architecture, trained for 15,000 epochs with [...] Read more.
Accurate estimation of biomass higher heating value (HHV) is crucial for designing efficient bioenergy systems. In this study, we developed a Backpropagation artificial neural network (ANN) that predicts HHV from routine proximate/ultimate composition data. The network (9-6-6-1 architecture, trained for 15,000 epochs with learning rate 0.3 and momentum 0.4) was calibrated on 99 diverse Spanish biomass samples (inputs: moisture, ash, volatile matter, fixed carbon, C, H, O, N, S). The optimized ANN achieved strong predictive accuracy (validation R2 ≈ 0.81; mean squared error ≈ 1.33 MJ/kg; MAE ≈ 0.77 MJ/kg), representing a substantial improvement over 54 analytical models despite the known complexity and variability of biomass composition. Importantly, in direct comparisons it significantly outperformed 54 published analytical HHV correlations—the ANN achieved substantially higher R2 and lower prediction error than any fixed-form formula in the literature. A sensitivity analysis confirmed chemically intuitive trends (higher C/H/FC increase HHV; higher moisture/ash/O reduce it), indicating the model learned meaningful fuel-property relationships. The ANN thus provided a computationally efficient and robust tool for rapid, accurate HHV estimation from compositional data. Future work will expand the dataset, incorporate thermal pretreatment effects, and integrate the model into a user-friendly decision-support platform for bioenergy applications. Full article
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18 pages, 2644 KiB  
Article
The Synergistic Effect of Heat Therapy and Electroacupuncture Treatment in Inflammatory Pain Mouse Models
by Boon Khai Teoh, Sharmely Sharon Ballon Romero, Tran Van Bao Quach, Hsin-Yi Chung and Yi-Hung Chen
Brain Sci. 2025, 15(8), 822; https://doi.org/10.3390/brainsci15080822 - 31 Jul 2025
Viewed by 351
Abstract
Background: Heat therapy (HT) and electroacupuncture (EA) are widely utilized pain relief methods, but the analgesic mechanisms of their combined application remain unclear. Methods: In acetic acid (AA)-induced writhing test and complete Freund’s adjuvant (CFA)-induced inflammatory pain tests, mice received one of three [...] Read more.
Background: Heat therapy (HT) and electroacupuncture (EA) are widely utilized pain relief methods, but the analgesic mechanisms of their combined application remain unclear. Methods: In acetic acid (AA)-induced writhing test and complete Freund’s adjuvant (CFA)-induced inflammatory pain tests, mice received one of three treatments: EA at bilateral ST36, HT via a 45 °C heating pad, or the combination (EA + HT). To probe underlying pathways, separate groups were pretreated with caffeine, DPCPX (a selective adenosine A1 receptor antagonist), or naloxone (an opioid receptor antagonist). Spinal expression of glial fibrillary acidic protein (GFAP) and phosphorylated p38 (p-p38) was examined by Western blot and immunofluorescence. Results: Both EA and HT individually reduced AA-induced writhing, with the combination (EA + HT) exhibiting the greatest analgesic effect. EA’s analgesic effect was reversed by caffeine and DPCPX and partially by naloxone, while HT’s effect was reversed by caffeine and DPCPX but was unaffected by naloxone. AA injection elevated spinal p-p38 and GFAP expression, which were attenuated by either EA or HT, with the most substantial suppression observed in the EA + HT group. In the CFA model, both treatments alleviated mechanical allodynia, while the combined treatment resulted in significantly greater analgesia compared to either treatment alone. Conclusions: EA combined with HT synergistically enhances analgesia in both AA and CFA pain models, accompanied by reduced spinal inflammation and astrocyte activation. EA’s analgesic effects appear to involve adenosine A1 receptor pathways and, to a lesser extent, opioid receptor mechanisms, whereas HT’s effects involve adenosine A1 receptor pathways. Full article
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26 pages, 612 KiB  
Article
Improvement of Oxidative Stability and Antioxidative Capacity of Virgin Olive Oil by Flash Thermal Pretreatment—Optimization Process
by Dubravka Škevin, Sandra Balbino, Mirella Žanetić, Maja Jukić Špika, Olivera Koprivnjak, Katarina Filipan, Marko Obranović, Karla Žanetić, Edina Smajić, Mateo Radić, Magdalena Bunić, Monika Dilber and Klara Kraljić
Foods 2025, 14(15), 2564; https://doi.org/10.3390/foods14152564 - 22 Jul 2025
Viewed by 478
Abstract
Flash thermal pretreatment (FTT) is a promising technique for enhancing virgin olive oil (VOO) quality. This study investigated the effects of FTT, both cooling (15–25 °C) and heating (30–40 °C), on phenolics, tocopherols, fatty acid composition, oxidative stability (OSI), antioxidant capacity (AC), and [...] Read more.
Flash thermal pretreatment (FTT) is a promising technique for enhancing virgin olive oil (VOO) quality. This study investigated the effects of FTT, both cooling (15–25 °C) and heating (30–40 °C), on phenolics, tocopherols, fatty acid composition, oxidative stability (OSI), antioxidant capacity (AC), and volatile composition in VOOs from three Croatian varieties: Istarska Bjelica, Levantinka, and Oblica. A full factorial experimental design was used with two independent variables: treatment temperature and olive variety. Olive pastes were treated after crushing and before malaxation. Data were evaluated using ANOVA, partial least squares (PLS) regression, and response surface methodology (RSM). Istarska Bjelica showed the highest OSI improvement (+16%) mostly linked to elevated phenolic compounds. Levantinka exhibited moderate responses, with slight OSI and AC declines. Oblica was most sensitive to heating, showing OSI and AC reductions (up to 28%), despite increased oleocanthal and olacein. RSM identified optimal FTT temperatures for each variety: 18.9 °C (Istarska Bjelica), 15.4 °C (Levantinka), and 15.5 °C (Oblica). These findings support variety-specific FTT as an effective strategy to improve VOO functional and sensory quality. Full article
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14 pages, 4866 KiB  
Article
Effect of Ohmic Heating Pretreatment on Enzyme Production by Solid-State Fermentation of Brewer’s Spent Grain
by Bruna F. Silva, Luís Machado, Ana M. Fernandes, Ricardo N. Pereira and Isabel Belo
Fermentation 2025, 11(8), 421; https://doi.org/10.3390/fermentation11080421 - 22 Jul 2025
Viewed by 440
Abstract
Solid-state fermentation (SSF) involves the growth of microorganisms on solid substrates, mimicking natural environments of many species. Due to sustainability concerns, transforming agro-industrial by-products into value-added products through SSF has been increasingly studied. Brewer’s spent grain (BSG), the main by-product of beer production, [...] Read more.
Solid-state fermentation (SSF) involves the growth of microorganisms on solid substrates, mimicking natural environments of many species. Due to sustainability concerns, transforming agro-industrial by-products into value-added products through SSF has been increasingly studied. Brewer’s spent grain (BSG), the main by-product of beer production, mostly consists of barley grain husks, making BSG a great support for microorganism cultivation. Although autoclaving remains the standard sterilization and pretreatment method of substrates, electric field technologies and their attendant ohmic heating (OH) have great potential as an alternative technology. In the present work, pretreatment of BSG by OH was explored in SSF with Aspergillus niger to produce commercially valuable enzymes. OH favored the solubilization of phenolic compounds, total protein, and reducing sugars significantly higher than autoclaving. SSF of treated BSG led to the production of lignocellulosic enzymes, with xylanases being the most active, reaching 540 U/g, a 1.5-fold increase in activity compared to autoclaved BSG. Protease activity was also improved 1.6-fold by OH, resulting in 49 U/g. Our findings suggest that OH treatment is an effective alternative to autoclaving and that its integration with SSF is a sustainable strategy to enhance by-product valorization through enzyme production with many industrial applications, according to circular economy guidelines. Full article
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15 pages, 1576 KiB  
Article
Interactive Effects of Sulfide Addition and Heat Pretreatment on Hydrogen Production via Dark Fermentation
by Tae-Hoon Kim, Yun-Ju Jeon, Sungjin Park, Ji-Hye Ahn, Junsu Park and Yeo-Myeong Yun
Fermentation 2025, 11(7), 418; https://doi.org/10.3390/fermentation11070418 - 20 Jul 2025
Viewed by 461
Abstract
Despite being recognized as toxic in anaerobic systems, sulfide’s potential to enhance hydrogen fermentation via microbial modulation remains underexplored. This study evaluated the combined effects of sulfide concentration (0–800 mg S/L) and heat pretreatment on hydrogen production during dark fermentation (DF). Without pretreatment, [...] Read more.
Despite being recognized as toxic in anaerobic systems, sulfide’s potential to enhance hydrogen fermentation via microbial modulation remains underexplored. This study evaluated the combined effects of sulfide concentration (0–800 mg S/L) and heat pretreatment on hydrogen production during dark fermentation (DF). Without pretreatment, hydrogen yield reached 83 ± 2 mL/g COD at 0 mg S/L but declined with increasing sulfide, becoming negligible at 800 mg S/L. In contrast, heat-pretreated inocula showed markedly improved performance: peak cumulative production (4628 ± 17 mL) and yield (231 ± 1 mL/g COD) were attained at 200 mg S/L, while the maximum production rate (1462 ± 64 mL/h) occurred at 400 mg S/L. These enhancements coincided with elevated acetic and butyric acids, indicating a metabolic shift toward hydrogen-producing pathways. The microbial analysis of heat-pretreated samples revealed an enrichment of Clostridium butyricum (from 73.1% to 87.5%) and Clostridium perfringens, which peaked at 13.5% at 400 mg S/L. This species contributed to butyric acid synthesis. At 800 mg S/L, Clostridium perfringens declined sharply to 0.6%, while non-hydrogenogenic Levilinea saccharolytica proliferated, correlating with reduced butyric acid and hydrogen output. These findings indicate that sulfide supplementation, when combined with heat pretreatment, selectively restructures microbial communities and metabolic pathways, enhancing DF performance. Full article
(This article belongs to the Special Issue Fermentative Biohydrogen Production, 2nd Edition)
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21 pages, 4391 KiB  
Article
Thermal Cycling-Hyperthermia Attenuates Rotenone-Induced Cell Injury in SH-SY5Y Cells Through Heat-Activated Mechanisms
by Yu-Yi Kuo, Guan-Bo Lin, You-Ming Chen, Hsu-Hsiang Liu, Fang-Tzu Hsu, Yi Kung and Chih-Yu Chao
Int. J. Mol. Sci. 2025, 26(14), 6671; https://doi.org/10.3390/ijms26146671 - 11 Jul 2025
Viewed by 385
Abstract
Parkinson’s disease (PD) is the second most prevalent neurodegenerative disease. It is characterized by mitochondrial dysfunction, increased reactive oxygen species (ROS), α-synuclein (α-syn) and phosphorylated-tau protein (p-tau) aggregation, and dopaminergic neuron cell death. Current drug therapies only provide temporary symptomatic relief and fail [...] Read more.
Parkinson’s disease (PD) is the second most prevalent neurodegenerative disease. It is characterized by mitochondrial dysfunction, increased reactive oxygen species (ROS), α-synuclein (α-syn) and phosphorylated-tau protein (p-tau) aggregation, and dopaminergic neuron cell death. Current drug therapies only provide temporary symptomatic relief and fail to stop or reverse disease progression due to the severe side effects or the blood–brain barrier. This study aimed to investigate the neuroprotective effects of an intermittent heating approach, thermal cycling-hyperthermia (TC-HT), in an in vitro PD model using rotenone (ROT)-induced human neural SH-SY5Y cells. Our results revealed that TC-HT pretreatment conferred neuroprotective effects in the ROT-induced in vitro PD model using human SH-SY5Y neuronal cells, including reducing ROT-induced mitochondrial apoptosis and ROS accumulation in SH-SY5Y cells. In addition, TC-HT also inhibited the expression of α-syn and p-tau through heat-activated pathways associated with sirtuin 1 (SIRT1) and heat-shock protein 70 (Hsp70), involved in protein chaperoning, and resulted in the phosphorylation of Akt and glycogen synthase kinase-3β (GSK-3β), which inhibit p-tau formation. These findings underscore the potential of TC-HT as an effective treatment for PD in vitro, supporting its further investigation in in vivo models with focused ultrasound (FUS) as a feasible heat-delivery approach. Full article
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20 pages, 2421 KiB  
Article
Selective Microwave Pretreatment of Biomass Mixtures for Sustainable Energy Production
by Raimonds Valdmanis and Maija Zake
Energies 2025, 18(14), 3677; https://doi.org/10.3390/en18143677 - 11 Jul 2025
Viewed by 221
Abstract
Methods for the improvement of regional lignocellulosic resources (wood and agriculture waste) were studied and analyzed using blends with optimized compositions and a selective pretreatment of the blends using microwaves to enhance their thermochemical conversion and energy production efficiency. A batch-size pilot device [...] Read more.
Methods for the improvement of regional lignocellulosic resources (wood and agriculture waste) were studied and analyzed using blends with optimized compositions and a selective pretreatment of the blends using microwaves to enhance their thermochemical conversion and energy production efficiency. A batch-size pilot device was used to provide the thermochemical conversion of biomass blends of different compositions, analyzing the synergy of the effects of thermal and chemical interaction between the components on the yield and thermochemical conversion of volatiles, responsible for producing heat energy at various stages of flame formation. To control the thermal decomposition of the biomass, improving the flame characteristics and the produced heat, a selective pretreatment of blends using microwaves (2.45 GHz) was achieved by varying the temperature of microwave pretreatment. Assessing correlations between changes in the main characteristics of pretreated blends (elemental composition and heating value) on the produced heat and composition of products suggests that selective MW pretreatment of biomass blends activates synergistic effects of thermal and chemical interaction, enhancing the yield and combustion of volatiles with a correlating increase in produced heat energy, thus promoting the wider use of renewable biomass resources for sustainable energy production by limiting the use of fossil fuels for heat-energy production and the formation of GHG emissions. Full article
(This article belongs to the Special Issue Wood-Based Bioenergy: 2nd Edition)
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21 pages, 2754 KiB  
Article
Repurposing Torrefied Biomass as a Novel Feedstock for Microbial Bioprocessing—A Proof-of-Concept of Low-Cost Biosurfactant Production
by Anjana Hari, Vahur Rooni, Udayakumar Veerabagu, Shiplu Sarker, Alar Konist and Timo Kikas
Polymers 2025, 17(13), 1808; https://doi.org/10.3390/polym17131808 - 29 Jun 2025
Viewed by 401
Abstract
Torrefaction is a thermochemical pretreatment in which biomass is heated at 200–300 °C for 30–60 min in an inert atmosphere. Torrefaction has been previously used to improve the fuel properties of lignocellulosic biomass; however, the use of torrefaction for bioenergy generation represents a [...] Read more.
Torrefaction is a thermochemical pretreatment in which biomass is heated at 200–300 °C for 30–60 min in an inert atmosphere. Torrefaction has been previously used to improve the fuel properties of lignocellulosic biomass; however, the use of torrefaction for bioenergy generation represents a low-value final product as well as the dead end of the biomass value chain. Herein, we demonstrate the proof-of-concept for the utilisation of torrefaction as a pretreatment to convert low-value wood waste into biosurfactants, a high-value specialty biochemical. Wood waste was torrefied at 225 °C, 250 °C, 275 °C, and 300 °C and physicochemically characterised using proximate and ultimate analyses, FTIR, XRD, TGA–DTG, and SEM–EDX to assess its suitability as fermentation feedstock. Aspen waste torrefied at temperatures less than 250 °C was directly utilised by Burkholderia thailandensis DSM 13276 via semi-solid-state fermentation to yield biosurfactants, and 225 °C was selected for further experiments as it resulted in the production of biosurfactants which reduced the surface tension of the production medium to 36.8 mN/m and had an emulsification index of 64.1%. Tension and emulsification activities decreased with the increase in torrefaction temperature. The biosurfactant derived from torrefaction at 225 °C formed highly stable emulsions with diesel oil (lasting >40 days), in addition to low interfacial tension, suggesting potential applications in diesel bioremediation. This integrated, chemical-free strategy offers an alternative application for torrefied wood waste as well as a feasible solution for the cost-effective chemical-free production of biosurfactants, incorporating circular economy principles. Full article
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20 pages, 4044 KiB  
Article
Pressure Drop Process as a Pretreatment for Enhancing Rehydration of Adzuki Beans (Vigna angularis)
by Suyeon Lee, Sangoh Kim and Seokwon Lim
Foods 2025, 14(13), 2286; https://doi.org/10.3390/foods14132286 - 27 Jun 2025
Viewed by 277
Abstract
Pressure drop processes, such as dissolved inorganic carbon and gun-puffing, have shown utility in the food industry, but their reliance on heat remains a limiting factor. This study involved the development of a processor capable of performing nonthermal pressure drop treatment, which minimizes [...] Read more.
Pressure drop processes, such as dissolved inorganic carbon and gun-puffing, have shown utility in the food industry, but their reliance on heat remains a limiting factor. This study involved the development of a processor capable of performing nonthermal pressure drop treatment, which minimizes thermal changes in food. In addition, its effects on the structure and soaking efficiency of adzuki beans were analyzed. Two improved pressure drop processes were tested: PDA, which applied 1 kgf/cm2 of pressure before release, and PDB, which applied a higher pressure and gradually decreased it in steps of 1 kgf/cm2. Both the PDA and PDB pretreatments enhanced soaking more effectively than heat treatments at 60 °C and 100 °C, whereas no significant effect was observed at 25 °C, indicating a minimal heat requirement for moisture and gas release. Notably, repeated PDB application (more than 40 times) further increased the moisture absorption without thermal influence. Scanning electron microscopy revealed that the PDA, PDB, and heat treatments caused cracks in the hilum region and increased surface wrinkling and mesh structure deformation. These findings demonstrate the potential of pressure drop treatment to improve soaking efficiency through structural modification, supporting its use as an effective nonthermal pretreatment method. Full article
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38 pages, 1456 KiB  
Review
A Comprehensive Review of Detection Methods for Staphylococcus aureus and Its Enterotoxins in Food: From Traditional to Emerging Technologies
by Assia Mairi, Nasir Adam Ibrahim, Takfarinas Idres and Abdelaziz Touati
Toxins 2025, 17(7), 319; https://doi.org/10.3390/toxins17070319 - 23 Jun 2025
Viewed by 1270
Abstract
Staphylococcus aureus is a leading cause of foodborne intoxication globally, driven by its heat-stable enterotoxins (SEs), which pose significant public health risks. This review critically evaluates modern and traditional methodologies for detecting S. aureus and its enterotoxins in food matrices, emphasizing their principles, [...] Read more.
Staphylococcus aureus is a leading cause of foodborne intoxication globally, driven by its heat-stable enterotoxins (SEs), which pose significant public health risks. This review critically evaluates modern and traditional methodologies for detecting S. aureus and its enterotoxins in food matrices, emphasizing their principles, applications, and limitations. The review includes a dedicated section on sample preparation and pretreatment methods for diverse food substrates, addressing a critical gap in practical applications. Immunological techniques, including ELISA and lateral flow assays, offer rapid on-site screening but face matrix interference and variable sensitivity challenges. Molecular methods, such as PCR and isothermal amplification, provide high specificity and speed for bacterial and toxin gene detection but cannot confirm functional toxin production. Sequencing-based approaches (e.g., WGS and MLST) deliver unparalleled genetic resolution for outbreak tracing but require advanced infrastructure. Emerging biosensor technologies leverage nanomaterials and biorecognition elements for ultra-sensitive real-time detection, although scalability and matrix effects remain hurdles. Mass spectrometry (MALDI-TOF MS) ensures rapid species identification but depends on pre-isolated colonies. Traditional microbiological methods, while foundational, lack the precision and speed of molecular alternatives. The review underscores the necessity of context-driven method selection, balancing speed, sensitivity, and resource availability. Innovations in multiplexing, automation, AI-based methods, and integration of complementary techniques are highlighted as pivotal for advancing food safety surveillance. Standardized validation protocols and improved reporting of performance metrics are urgently needed to enhance cross-method comparability and reliability in outbreak settings. Full article
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27 pages, 870 KiB  
Review
Thermochemical Conversion of Sewage Sludge: Progress in Pyrolysis and Gasification
by Yibo Hu and Ziwei Chen
Water 2025, 17(12), 1833; https://doi.org/10.3390/w17121833 - 19 Jun 2025
Cited by 1 | Viewed by 733
Abstract
Sewage sludge, as a by-product of wastewater treatment, poses severe environmental challenges due to its high moisture, ash, and heavy metal content. Thermochemical conversion technologies, including pyrolysis and gasification, offer promising pathways for transforming sludge into valuable products such as bio-oil, biochar, and [...] Read more.
Sewage sludge, as a by-product of wastewater treatment, poses severe environmental challenges due to its high moisture, ash, and heavy metal content. Thermochemical conversion technologies, including pyrolysis and gasification, offer promising pathways for transforming sludge into valuable products such as bio-oil, biochar, and syngas. This paper systematically reviews recent advancements in pyrolysis and gasification, focusing on process optimization and catalyst development to enhance product quality and energy recovery. In pyrolysis, factors such as temperature, residence time, and heating rate significantly influence product yields and properties, while catalytic and co-pyrolysis approaches further improve product structure and reduce environmental risks. In gasification, parameters like the equivalence ratio, steam-to-sludge ratio, and catalyst application are key to enhancing syngas yield and quality, with biomass co-gasification offering additional benefits. Despite substantial progress, commercialization remains challenged by high operational costs, catalyst durability, and environmental impacts. Future research should emphasize improving sludge pretreatment, optimizing thermochemical processes, developing efficient and cost-effective catalysts, and addressing critical issues such as bio-oil quality, tar management, and syngas purification to promote the industrial application of these technologies. Full article
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20 pages, 6305 KiB  
Article
Controlled Growth of α-Al2O3 Nanofilm on FeCrAl Alloy as an Effective Cr Barrier for Solid Oxide Fuel Cell (SOFC) Cathode Air Pre-Heaters
by Kun Zhang, Ahmad El-Kharouf and Robert Steinberger-Wilckens
Energies 2025, 18(12), 3055; https://doi.org/10.3390/en18123055 - 9 Jun 2025
Viewed by 494
Abstract
Solid oxide fuel cell (SOFC) systems often employ metallic cathode air pre-heaters (CAPHs), frequently made from alloys with high chromium (Cr) content, to recover thermal energy from exhaust gases and pre-heat incoming air and fuel. Cr evaporation from metallic CAPHs can poison SOFC [...] Read more.
Solid oxide fuel cell (SOFC) systems often employ metallic cathode air pre-heaters (CAPHs), frequently made from alloys with high chromium (Cr) content, to recover thermal energy from exhaust gases and pre-heat incoming air and fuel. Cr evaporation from metallic CAPHs can poison SOFC cathodes, reducing their durability. To mitigate this, we investigated controlled pre-oxidation of a FeCrAl alloy (alloy 318) to form a protective alumina scale by self-growing, assessing its impact on and oxidation resistance and Cr retention capability for CAPH applications. The effects of pre-oxidation were investigated across a temperature range of 800 to 1100 °C and dwelling times of 0.5 to 4 h. The formed oxide scales were characterised using gravimetry in combination with advanced analytic techniques, such as SEM/EDX, STEM/EDX, TEM, and XRD. Subsequently, the pre-oxidised FeCrAl alloys were characterised with respect to the oxidation rate and Cr2O3 evaporation in a tubular furnace at 850 °C, with 6.0 L/min air flow and 3 vol% H2O to simulate the SOFC cathode environment. TEM analysis confirmed that the FeCrAl alloys formed alumina scales with 10 nm and 34 nm thickness after 1 h of pre-oxidation at 900 and 1100 °C, respectively. The corrosion and Cr2O3 evaporation rates of the FeCrAl alloy at 850 °C in humidified air were shown to be dramatically decreased by pre-oxidation. It was found that the mechanisms of oxidation and Cr2O3 evaporation were found to be controlled by the formation of different alumina phases during the pre-oxidation. Measurements of Cr2O3 evaporation and weight gain revealed that the alloy 318 pre-treated at 1100 °C for 1 h will form an α-Al2O3 scale, leading to a 98% reduction of the oxidation rate and 90% reduction of Cr2O3 evaporation compared to the non-oxidised alloy 318 under simulated SOFC cathode conditions. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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20 pages, 2741 KiB  
Article
Sustainable Recovery of Rare Earth Elements from Hard Disks: Grinding NdFeB Magnets and Financial and Environmental Analysis
by Paweł Friebe, Tomasz Suponik, Paweł M. Nuckowski, Marek Kremzer, Rafał Baron, Piotr Matusiak and Daniel Kowol
Materials 2025, 18(12), 2697; https://doi.org/10.3390/ma18122697 - 8 Jun 2025
Viewed by 617
Abstract
Rare earth elements (REEs), particularly neodymium (Nd), dysprosium (Dy), and praseodymium (Pr), are critical in the production of neodymium–iron–boron (NdFeB) magnets used in electronic devices, wind turbines, and electric vehicles. Due to the limited availability of these metals, their recovery from waste electronic [...] Read more.
Rare earth elements (REEs), particularly neodymium (Nd), dysprosium (Dy), and praseodymium (Pr), are critical in the production of neodymium–iron–boron (NdFeB) magnets used in electronic devices, wind turbines, and electric vehicles. Due to the limited availability of these metals, their recovery from waste electronic equipment such as hard disk drives (HDDs) offers a promising solution. The aim of this study was to develop a method to grind NdFeB magnets obtained from the physical recycling of HDD. The recycled magnets were ground using a planetary mill. A review of the literature highlights the limitations of the currently used grinding methods, which require energy-intensive pretreatment processes, specialised conditions, or expensive equipment. This study employed a Fritsch planetary mill, tungsten carbide grinding balls, and ethanol as a grinding medium. NdFeB magnet samples (120 g) were ground for different durations (0.5 h–15 h) at a speed of 300 rpm, using a cyclic operating mode to minimise material heating. The resulting powders were analysed using a laser particle analyser, an optical microscope, and an X-ray diffractometer. The results enable the determination of optimal grinding parameters, achieving an average particle size (d50) below 5 μm, which is essential for further processing and new magnet production. Finally, the economic and environmental aspects of producing the neodymium alloy were analysed. Full article
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13 pages, 2253 KiB  
Article
Organic Acid-Assisted Hydrothermal Leaching of Silver from End-of-Life Photovoltaic Panels
by Eleni Kastanaki, Rafaela Athanasiadou, Anastasia Katsifou and Apostolos Giannis
Appl. Sci. 2025, 15(12), 6383; https://doi.org/10.3390/app15126383 - 6 Jun 2025
Cited by 1 | Viewed by 499
Abstract
The aim of this study was the hydrothermal leaching of silver from waste monocrystalline silicon (m-Si) and polycrystalline silicon (p-Si) photovoltaic panel (PV) cells using organic acids, namely oxalic acid (OA) and citric acid (CA). Before leaching, two different pretreatment procedures were applied. [...] Read more.
The aim of this study was the hydrothermal leaching of silver from waste monocrystalline silicon (m-Si) and polycrystalline silicon (p-Si) photovoltaic panel (PV) cells using organic acids, namely oxalic acid (OA) and citric acid (CA). Before leaching, two different pretreatment procedures were applied. First, the fluoropolymer backsheet was manually removed from the panel pieces and, then, the samples were subjected to high-temperature heating for the thermal degradation of the ethylene vinyl acetate (EVA) polymer. When removal by hand was not feasible, the second pretreatment procedure was followed by toluene immersion to remove the EVA and backsheet and separate the cells, glass, and films. After pretreatment, 4 M HCl leaching was applied to remove the aluminum layer from the cells. The remaining cells were subjected to hydrothermal leaching with organic acids to extract the silver. Several hydrothermal parameters were investigated, such as acid concentration (1-1.5-2 M), processing time (60-105-150 min), and temperature (150-180-210 °C), while the liquid-to-solid (L/S) ratio was fixed at 30 mL: 1 g, based on preliminary tests. Response surface methodology (RSM) was applied to optimize the hydrothermal leaching parameters. The optimized parameters were 210 °C, 95 min, 2 M CA or 210 °C, 60 min, 1 M OA. OA was more effective in Ag leaching than CA. The results were compared to HNO3 leaching. The green leaching of silver from end-of-life PV panels with organic acids is an environmentally beneficial route. Full article
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