Search Results (3,248)

Reliable characterization of the wellbore temperature field is essential for ensuring drilling safety and optimizing operational parameters in shale oil horizontal wells. To address the limitations of conventional models that assume constant thermophysical properties and neglect interactions among multiple heat sources, a transient heat transfer model featuring one-dimensional heat transfer in the wellbore and two-dimensional heat transfer in the formation is developed. The model uniquely accounts for variable thermophysical properties along with three internal heat sources: bit–rock interaction heat (BRIH), viscous dissipation heat (VDH), and drillpipe–formation friction heat (DFFH). The governing equations are implemented numerically using a fully implicit finite-difference approach and verified against field measurements from 10 wells in the Shengli Oilfield. The model demonstrates high predictive accuracy, with an average relative error of 1.58%. VDH contributes significantly to wellbore temperature elevation (≈3.33 °C), whereas BRIH and DFFH exert comparatively minor effects (≈0.34 °C). Sensitivity analysis shows that geothermal gradient is the dominant factor controlling BHCT (correlation coefficients: 0.74 for OBDF; 0.65 for WBDF), followed by drilling fluid density, with all parameters exhibiting weak intercorrelations. Furthermore, a PSO-RBF optimization framework is developed, reducing computation time from 48.34 min per evaluation to an average of 9.0 min per well (81.4% efficiency improvement) while maintaining high prediction accuracy. Overall, this study contributes theoretical understanding and practical value to temperature prediction and parameter optimization in shale oil horizontal well drilling. Full article

Hydrogen is increasingly seen as a viable energy carrier in the transition to low-carbon energy systems, mainly because of its high gravimetric energy density and the absence of carbon emissions at the point of use. In this context, producing hydrogen from biomass represents a practical and sustainable option, as it allows the use of renewable and waste resources while supporting circular economy principles. This work examines the main pathways for hydrogen production from biomass, considering both thermochemical and biochemical routes, with a focus on their energy performance and practical limitations. The analysis shows that thermochemical processes, particularly gasification, remain the most developed and scalable solutions for converting solid biomass into hydrogen-rich gas, although their performance depends strongly on feedstock properties, reactor design, and operating conditions. By comparison, biochemical processes such as dark fermentation and photofermentation are more suitable for wet biomass but are limited by lower hydrogen yields and issues related to process stability. From a thermal engineering standpoint, system performance is influenced by heat transfer constraints, the energy demand of endothermic reactions, and the efficiency of gas cleaning, while parameters such as temperature, steam-to-biomass ratio, and equivalence ratio play a key role in optimization. Advanced approaches, including catalytic and sorption-enhanced gasification, show potential for improving performance. Overall, efficient hydrogen production requires a system-level approach, as no single technology can be considered universally optimal. Full article

Improving the efficiency of electric water heating systems is essential for reducing energy use and supporting sustainable energy utilization. This study presents the development and optimization of an ultra-efficient electric water heater incorporating graphene-enhanced thermal elements to improve heat-transfer performance and overall system efficiency. The proposed design utilizes graphene-based extended surfaces to enhance heat spreading and increase the effective heat-transfer area of the heating element. A combined numerical analysis and three-dimensional transient simulation approach was employed to evaluate the thermal behavior of the system and quantify the performance improvements achieved through design optimization. The results demonstrate significant enhancement in heating performance compared with conventional heater configuration. Under identical operating conditions, the optimized heater achieved up to a 68.4% reduction in the modeled heater-side thermal load, while maintaining the required heating performance. Additionally, the effective heat-transfer rate increased by approximately 108%, primarily due to a 102% increase in effective heat-transfer area resulting from geometric refinement of the heating surfaces. The incorporation of graphene improved heat distribution within the heating element and facilitated more efficient heat transfer to the surrounding water. These improvements lead to enhanced thermal utilization, reduced peak heating demand, and improved compatibility with renewable energy systems, highlighting the strong potential of graphene-based thermal enhancements for next-generation high-efficiency electric water heating technologies. Full article

This study investigates a thermal management strategy for butyl/chloroprene rubber (IIR/CR) bladder compounds by incorporating hexagonal boron nitride (h-BN) as a thermally conductive filler to enhance heat transfer efficiency. Compounds containing 0, 10, 25, and 33 wt% h-BN were prepared via solution mixing to ensure uniform dispersion and subsequently vulcanized using a hot press. The materials were characterized in terms of morphology, cure behavior using a moving die rheometer (MDR), thermal conductivity, crosslink density, mechanical properties, and dynamic mechanical analysis (DMA). The incorporation of h-BN significantly enhanced thermal performance, nearly doubling the thermal conductivity at 33 wt%. MDR measurements demonstrated that this improved heat transfer capability accelerated the thermal onset of vulcanization, effectively reducing scorch time. Mechanical testing revealed a systematic increase in stiffness at application-relevant low strain levels (25–50%), attributed to hydrodynamic reinforcement, accompanied by a progressive increase in elongation at break. This enhanced extensibility is associated with the presence of lamellar h-BN platelets, which facilitate stress redistribution and promote dynamic chain mobility under deformation. DMA showed that h-BN incorporation increased the storage modulus and intensified the Payne effect, confirming the formation of a robust physical filler network. Overall, the incorporation of h-BN delivers a formulation pathway for energy-efficient tire curing bladders by significantly improving heat transfer efficiency and dimensional stability. Full article

The radial heat transfer mechanism of compacted conductors in overhead insulated cables is unclear, and the insulation layer complicates the thermal boundary conditions, limiting the direct applicability of existing ampacity calculation methods. Based on the Morgan model framework, this paper proposes an ampacity calculation method that accounts for the “plastic-then-elastic” deformation characteristics of compacted conductors. Material plastic flow and elastic deformation of the substrate are incorporated to refine the formulations for interlayer thermal contact conductance and thin-layer air gap thickness, while the equivalent distance of air voids is corrected using the fill factor. An iterative convergence procedure for the insulation outer surface temperature is established to accurately evaluate conductor Joule losses. Validated by wind tunnel tests on JKLGYJ 240/30 cables, the proposed method yields a radial temperature difference of 2.41 °C, closely matching the measured 2.6 °C, with an error of 7.4% compared to 13.5% for the conventional Morgan model. Parametric analysis reveals that equivalent radial thermal conductivity is independent of external environmental factors. Conductor stress has a negligible effect on the ampacity (variation < 0.1%). Under low wind speeds (0–5 m/s), the ampacity increases substantially with wind speed. Full article

Accurate thermal analysis of steel solidification and heat transfer in the continuous casting mold is essential for understanding and controlling solidification, shell thickness uniformity, interfacial gap phenomena, and defects such as cracks and breakouts. This study investigates heat transfer in a funnel mold slab caster using the in-house thermal model, Con1D. A new methodology is introduced to predict the slag layer roughness, and its effect on interface resistance. To account for the multidimensional thermal behavior near water channels and thermocouples, finite-element models are developed in Abaqus to calibrate Con1D to match three-dimensional calculations of mold heat transfer. After calibration to match plant measurements for one set of casting conditions, Con1D predictions are validated with plant measurements at different casting speeds and mold plate thicknesses. Key outputs analyzed include the heat flux profile, mold and shell temperatures, shell thickness, shell shrinkage, and interfacial parameters such as slag layer thickness. Increasing casting speed causes higher heat flux, higher shell surface and mold temperatures, and decreased shell and slag layer thicknesses. Decreasing mold plate thickness increases heat flux slightly due to reduced thermal resistance of both the mold and interfacial gap. The modeling approach presented here is a powerful methodology to gain quantitative fundamental understanding of mold heat transfer in continuous casting, especially including phenomena in the interfacial gap. Full article

A comparative investigation of the corrosion behavior evolution of 15%SiCp/Al-Cu-Mg aluminum matrix composites (AMC) subjected to different heat treatments in a salt spray environment containing 5wt% NaCl was performed. Metallographic microscopy was used to observe the surface morphology of the corroded materials. Field-emission transmission electron microscopy (TEM) and scanning electron microscopy (SEM) were used for microstructural evaluation and elemental analysis of the samples. Polarization curves and electrochemical impedance spectroscopy (EIS) were also employed to investigate the corrosion performance of the particle-reinforced aluminum matrix composites under different heat treatments. The test results indicate that, in addition to the influence of various grain boundary precipitates and electrochemical inhomogeneities between the precipitate-free zone (PFZ) and the aluminum matrix, differences in electrochemical properties between the SiC reinforcement particles and the aluminum alloy matrix are also a primary factor contributing to the corrosion of the aluminum-based composites in a 5wt% NaCl salt spray environment. Microstructural observations and electrochemical testing of AMC specimens at different corrosion stages indicate that under-aged samples exhibit relatively higher intergranular corrosion susceptibility. Under prolonged exposure to a salt spray environment, the over-aged specimen exhibited more pronounced galvanic corrosion phenomena, specifically, a significant decrease in Charge transfer resistance (R_ct) values and an increase in CPE values. R_ct results indicate that naturally aged AMC exhibits higher corrosion resistance than artificially aged AMC. With increased salt spray corrosion time, varying degrees of crevice corrosion occurred at the Al–SiC interface in all heat-treated samples. Full article

To enhance the energy efficiency and environmental sustainability of solar greenhouses, precise microclimate control is essential. Composite thermal blankets critically influence heating demand and carbon footprint, yet conventional heat transfer models often neglect their internal structural characteristics, limiting simulation accuracy and optimization. Accordingly, a heat transfer model for composite thermal blankets was developed based on the law of energy conservation. The model discretizes the internal structure and integrates radiation, convection, conduction, and latent heat from condensation. It uniquely incorporates dynamic environmental factors and blanket properties including layered composition, porosity, and moisture content. Accuracy was validated through numerical simulations and field experiments in both traditional brick-wall and prefabricated flexible-wall solar greenhouses under various weather conditions. Validation showed strong agreement: for the brick-wall greenhouse, mean absolute error (MAE) was 1.21 °C, root mean square error (RMSE) 1.27 °C, and R² 0.97; for the flexible-wall greenhouse, MAE was 0.56 °C, RMSE 1.08 °C, and R² 0.85. These indicators confirm that the model reliably quantifies the impact of thermal insulation blanket material and structure on thermal performance, providing a basis for design optimization and a reduction in supplemental heating demand and carbon emissions. Further analysis examined the porosity and moisture effects on spray-bonded cotton, PE foam, and needle-punched felt. Under low moisture, higher porosity reduced thermal conductivity by up to 27.4%, 57.6%, and 52.4%, respectively. However, under high moisture, conductivity increased with porosity in materials with interconnected pores (spray-bonded cotton and Needle-punched felt) due to continuous water channels, while closed-cell PE foam conductivity continued decreasing. All materials showed linearly increasing conductivity with moisture content, with higher-porosity materials exhibiting greater sensitivity. For example, at porosities of 0.95, 0.95, and 0.85, moisture content rising from 0 to 0.225 increased conductivity by 264%, 209.6%, and 196.7%. This model provides a robust theoretical foundation for the scientific selection, structural optimization, and performance evaluation of composite thermal blankets in greenhouse applications. Full article

2,4-Dichlorophenoxyacetic acid (2,4-D) is a vital exogenous auxin for the induction and proliferation of litchi embryogenic callus. At present, its molecular regulation mechanism remains unclear. In this study, transcriptome sequencing samples were selected based on different cell growth phenotypes observed in ‘Feizixiao’ litchi embryogenic callus cultured in liquid medium with or without 2,4-D. By integrating transcriptome profiling with weighted gene co-expression network analysis (WGCNA), we identified key genes and signaling pathways dynamically responsive to 2,4-D concentration changes. We identified 558 commonly differentially expressed genes (DEGs), of which 117 were up-regulated and 387 were down-regulated; functional enrichment analysis revealed significant enrichment in the “plant hormone signal transduction” and “phenylpropanoid biosynthesis” pathways. In the former pathway, genes such as AUX28, GH3.17, GH3.6, and ARR5 were up-regulated; in the latter, by comparison, β-glucosidase 47 and Peroxidase 61 exhibited increased expression levels induced by 2,4-D. Furthermore, among these DEGs, 57 transcription factors belonged to 24 families. Notably, VRN1, FEZ, and DOF5.4 were significantly and rapidly induced by 2,4-D. WGCNA results demonstrated a significant positive correlation between the yellow module and 2,4-D treatment. Small heat shock protein (sHSP) genes constituted the core hub genes in the yellow module. Through Venn analysis of DEGs and key modules, 38 cross-genes were identified, of which non-specific lipid-transfer protein-like genes (nsLTP) were found to be specifically up-regulated without 2,4-D. The transcription factors and genes identified work in synergy to ensure the formation and sustained proliferation of embryogenic callus by precisely regulating the dynamic balance of auxin and cytokinin within cells and maintaining the stability of cell structure. Our findings provide a crucial theoretical foundation for understanding the molecular mechanism of 2,4-D in regulating litchi embryogenic callus proliferation. Full article

In two-phase systems with heat transfer, developing tools that allow the analysis of interphase phenomena is crucial. In molten salt nuclear reactors, the fuel salt and helium in the core form a two-phase liquid–gas system. Understanding the heat transfer behavior between phases allows us to assess the impact of temperature changes in each phase as well as the feedback of neutron processes in the reactor. This work proposes using an upscaled heat transfer model to analyze the two-phase system, highlighting the importance of solving boundary value problems to obtain the closure variables in a unit cell with symmetry and periodicity. The closure variables are crucial for determining the heat transfer coefficients that exhibit the MSR’s scaled behavior. The coefficients are validated against the literature, and the results of the numerical experiments show that the cross-heat transfer coefficients exhibit symmetric properties. Full article

This study develops a physics-informed digital twin framework for quasi-real-time assessment and forecasting of marine plate heat exchanger performance under variable environmental and operational conditions. Unlike conventional steady-state or purely data-driven approaches, the proposed framework integrates first-principles thermohydraulic modeling, an iterative successive-approximation solver, and continuous synchronization with operational ship data, enabling adaptive state estimation and degradation tracking. The methodology explicitly accounts for coupled thermal, hydraulic, and fouling processes, and incorporates uncertainty-aware validation under real ship operating conditions. A case study based on a central cooling system of a cargo vessel demonstrates that seawater temperature variations of 3–4 K can induce nonlinear system responses, including up to a fourfold increase in coolant demand, a 10–15% reduction in heat-transfer efficiency, and a 15–25% rise in hydraulic losses. A threshold operating regime is identified, characterized by rapid degradation and fouling amplification. Comparative analysis against a static baseline model shows that the digital twin improves predictive accuracy and enables early detection of performance deterioration. Energy-efficiency assessment indicates that adaptive cooling control supported by the digital twin can reduce auxiliary power demand and contribute to fuel savings. The proposed framework provides a scalable foundation for predictive maintenance and intelligent thermal management in maritime systems. Full article

Decarbonizing air travel poses a major technological challenge, driven by the substantial power requirements of the drivetrain and the demanding weight and volume constraints of airborne systems. One promising avenue involves leveraging the high specific energy of hydrogen by designing compact, high-power fuel cell stacks to supply power for electric drivetrains. However, a key drawback of such propulsion architectures is the substantial heat generated within the fuel cells, which necessitates bulky and heavy thermal management systems to ensure safe and continuous operation. This study investigates a proposed air-based thermal management system, which operates by introducing pulsating heat pipes into the bipolar plates of a High-Temperature Polymer Electrolyte Membrane Fuel Cell (HT-PEM FC) stack. If proven to be feasible, heat pipe assisted air cooling may provide the benefit of reducing overall system complexity by decreasing the number of components in the thermal management system. To evaluate the thermal performance of the proposed system, a one-dimensional thermal model was initially developed in a previous study to describe the temperature distribution along the length of a heat pipe. Building upon this foundation, the present work extends the model by incorporating a two-dimensional Computational Fluid Dynamic (CFD) analysis to account for geometry-specific effects within the hexagonal design. Results indicate that the heat transfer from the hexagonal heat pipe geometry to the coolant air flow was marginally overestimated in previous analytical calculations. Revised heat transfer rates led to a shift in the predicted temperature distributions, resulting in the need for either increased external airflow, extended condenser sections, or reduced inlet temperatures to maintain target operating conditions. Although these adjustments may result in a slight increase in system mass and parasitic power consumption, the overall impact is limited, and the heat pipe-assisted air cooling approach remains theoretically feasible. Based on the results, design modifications are proposed and their impact on thermal performance is evaluated to address the challenges of heat rejection and temperature uniformity. A modification based on variation and optimization of PHP meander lengths was evaluated using the updated model and it significantly improved temperature homogeneity across the evaporator. Full article

Airfoil fin Printed Circuit Heat Exchangers (PCHEs) offer significant advantages in reducing flow resistance, promoting turbulence, and enhancing heat transfer performance due to their discrete fin configuration. However, compared with conventional continuous-channel structures, the geometric discontinuities and sharp trailing edges introduced by discrete fins tend to induce severe stress concentration at the fin roots, resulting in a more complex structural response. In this study, a PCHE core with NACA0020 airfoil fins is investigated. Finite element analysis combined with a sequential one-way thermo-structural coupling approach is conducted to characterize the fins’ stress and deformation behavior under high temperature and pressure. The plate region is evaluated based on the linear elastic stress criteria specified in ASME Boiler and Pressure Vessel Code Section III, while localized yielding regions such as the fin roots are assessed using an equivalent plastic strain indicator. Results indicate that the structural response of the PCHE core is dominated by pressure loading under the investigated operating conditions with ΔT = 18 °C and ΔP = 12.05 MPa, whereas thermal stress caused by constrained thermal expansion mainly modifies local stress distributions and has a limited effect on global deformation. Owing to the discontinuous support provided by discrete airfoil fins, the fin roots act as the primary load-transfer path and sustain higher stress levels. The maximum von Mises stress is observed at the trailing edge of the fin root on the high-pressure side, while the largest deformation occurs in the unsupported plate region and is governed by bending. Parametric analysis indicates that, within the investigated parameter range, a fully staggered fin arrangement promotes more uniform load distribution and exhibits the most favorable structural response. In contrast, increasing the fin chord length and relative thickness reduces the overall load-carrying capacity of the core. Finally, a power-law predictive correlation for the maximum total plate deformation was developed, showing that the parameter influence on plate structural response follows the order horizontal pitch (L_h) > vertical pitch (L_v) > channel etching depth (L_e) > staggered pitch (L_s). In contrast, normalized sensitivity analysis of the maximum fin-root von Mises stress shows the order staggered pitch (L_s) > horizontal pitch (L_h) > vertical pitch (L_v) > channel etching depth (L_e), indicating that global plate deformation and local fin-root response are governed by different structural mechanisms. Full article

The Earth–Air Heat Exchanger (EAHE), also referred to as an air–soil heat exchanger, represents an effective passive cooling technology that exploits the thermal inertia of the ground. This study presents a combined experimental and analytical investigation of an EAHE system installed at the Faculty of Sciences of Agadir (Morocco). A steady-state analytical model based on convective heat transfer between the airflow within a buried duct and the surrounding soil is developed to describe the axial evolution of air temperature along the exchanger. The model is formulated under a sensible heat transfer framework, where the influence of humidity is accounted for through its effect on the thermophysical properties of moist air, while latent heat transfer and condensation phenomena are neglected. An instrumented experimental setup was implemented to perform continuous measurements of air temperature and relative humidity over a seven-month monitoring period. The experimental results indicate that the outlet air temperature remains stabilized within the range of 23.5–23.8 °C, despite significant variations in ambient temperature (13–38 °C). A parametric analysis is conducted to assess the influence of duct diameter, airflow velocity, and humidity through its effect on moist air properties on the thermal performance of the system. The close agreement between experimental observations and analytical predictions demonstrates the validity and predictive capability of the proposed model. These findings highlight the potential of EAHE systems as an effective passive cooling solution for greenhouse applications in semi-arid climatic conditions. Full article

Non-insulated heat exchangers in gas-to-gas service lose substantial energy to the surroundings. This study evaluates Al₂O₃ and ZnO ceramic coatings (200 $\mathsf{\mu }$m) as passive thermal retention layers on the inner surface of the outer tube in a copper double-pipe heat exchanger, using 3D CFD simulations verified for internal consistency against Log Mean Heat Transfer Rate analytical solutions. Six cases were modelled: three coating conditions across parallel-flow and counter-flow configurations under laminar conditions ($R{e}_i\approx 525$, $R{e}_o\approx 192$) with air as the working fluid. The coating elevates the outer tube inner wall temperature $T_3$, increasing the convective driving force to the cold fluid while suppressing ambient dissipation. In parallel flow, Al₂O₃ increases the net inter-fluid heat transfer rate by 35.7% and reduces ambient losses by 81.4%; ZnO achieves 30.9% and 70.4%, respectively. In counter-flow, Al₂O₃ yields a 26.6% enhancement and 73.2% loss reduction. The coated parallel-flow configuration outperforms the uncoated counter-flow baseline. Thermal circuit analysis shows that Al₂O₃ superiority arises from its higher conductivity (40 vs. 19 W m⁻¹ K⁻¹), which sustains a higher equilibrium $T_3$ and a heat partition ratio of 11.84 versus 7.17 for ZnO. These results show that a single ceramic coating layer can recover a large fraction of the thermal energy lost through non-insulated walls, offering a low-cost, retrofit-compatible pathway to improve the energy efficiency of gas-to-gas heat exchangers in HVAC, building energy recovery, and industrial process heat applications. Full article