Search Results (20)

The chemical and microstructural transformation of the surface of a 31.5 vol.% ZrB₂-31.5 vol.% HfB₂-27 vol.% SiC-10 vol.% C_CNT ultrahigh-temperature ceramic sample (where C_CNT refers to carbon nanotubes) was studied under the influence of a subsonic N₂-plasma flow with the addition of 5 mol% methane, simulating aerodynamic heating in the atmosphere of Titan. As in the case of pure nitrogen flow, it was found that silicon carbide is removed from the surface. Zirconium and hafnium diborides are partially transformed into a Zr-Hf-B-C-N solid solution in the experiment conducted. XRD, Raman spectroscopy, and SEM-EDX analysis show that the presence of C₂ in the N₂-CH₄ plasma flow leads to surface carbonization (formation of a graphite- and diamond-like coating with a high proportion of amorphous carbon), resulting in significant changes in the microstructure and emissivity, potentially affecting the catalytic properties of the surface. Full article

Thermal protection materials with excellent performance are critical for hypersonic vehicles. Carbon fiber/phenolic resin composites (C_f/Ph) have been widely used as thermal protection materials due to their high specific strength and ease of processing. However, oxidative failure limits the extensive applications of C_f/Ph in harsh environments. In this paper, a novel hafnium carbide (HfC) and boron carbide (B₄C)-modified C_f/Ph was fabricated via an impregnating and compression molding route. The synergistic effect of HfC and B₄C on the thermal stability, flexural strength, microstructure, and phase evolution of the ceramizable composite was studied. The resulting ceramizable composites exhibited excellent resistance to oxidative corrosion and ablation behavior. The residual yield at 1400 °C and the flexural strength after heat treatment at 1600 °C for 20 min were 46% and 54.65 MPa, respectively, with an increase of 79.59% in flexural strength compared to that of the composites without ceramizable fillers. The linear ablation rate (LAR) and mass ablation rate (MAR) under a heat flux density of 4.2 MW/m² for the 20 s were as low as −8.33 × 10⁻³ mm/s and 3.08 × 10⁻² g/s. The ablation mechanism was further revealed. A dense B–C–N–O–Hf ceramic layer was constructed in situ as an efficient thermal protection barrier, significantly reducing the corrosion of the carbon fibers. Full article

When combined with ceramics, ternary carbides, nitrides, and borides form a class of materials known as MAX phases. These materials exhibit a multilayer hexagonal structure and are very strong, damage tolerant, and thermally stable. Further, they have a low thermal expansion and exhibit outstanding resistance to corrosion and oxidation. However, despite the numerous MAX phases that have been identified, the search for better MAX phases is ongoing, including the recently discovered Zr₃InC₂ and Hf₃InC₂. The properties of MAX phases are still being tailored in order to lower their ductility. This study investigated Ti₃AlC₂ alloyed with nitrogen, gallium, hafnium, and zirconium with the aim of achieving better mechanical and thermal performances. Density functional theory within Quantum Espresso module was used in the computations. The Perdew–Burke–Ernzerhof generalised gradient approximation functionals were utilised. (ZrHf)₄AlN₃ exhibited an enhanced bulk and Young’s moduli, entropy, specific heat, and melting temperature. The best thermal conductivity was observed in the case of (ZrHf)₃AlC₂. Further, Ti₃AlC₂ exhibited the highest shear modulus, Debye temperature, and electrical conductivity. These samples can thus form part of the group of MAX phases that are used in areas wherein the above properties are crucial. These include structural components in aerospace and automotive engineering applications, turbine blades, and heat exchanges. However, the samples need to be synthesised and their properties require verification. Full article

The reinforcement of cast Cantor’s-type high-entropy alloys by MC carbides and their effect on the hot oxidation behavior were investigated. Three equimolar CoNiFeMnCr alloys without or with carbon and with either hafnium or tantalum were elaborated. Their as-cast microstructures were specified. Oxidation tests were carried out in air at 1100 °C. Flexural creep tests were performed at 1100 °C at 10 MPa. The carbide-free CoNiFeMnCr alloy was single-phased. The version with Hf and C added and the one with Ta and C added contained interdendritic eutectic script HfC and TaC carbides, respectively. After oxidation for 50 h at 1100 °C, all alloys were covered by a (Cr,Mn)₂O₃ scale with various proportions of Cr and Mn. HfO₂ or CrTaO₄ also formed. Oxidation resulted in a deep depletion in Cr and in Mn in the subsurface. Oxidation is much faster for the three alloys by comparison with chromia-forming alloys. Their bad oxidation behavior is obviously due to Mn and protection by coating is to be considered. The creep deformation of the carbide-free CoNiFeMnCr alloy was very fast. The creep resistance of the two versions reinforced by either HfC or TaC deformed much slower. The addition of these MC carbides led to a deformation rate divided by five to ten times. Now, creep behavior comparisons with commercial alloys are to be conducted. They will be performed soon. Full article

Hafnium carbide (HfC) is a refractory compound known for its exceptional mechanical, thermal, and electrical properties. This compound has gained significant attention in materials science and engineering due to its high melting point, extreme hardness, and excellent thermal stability. This study presents crystal structure prediction via energy landscape explorations of pristine hafnium carbide supplemented by data mining. Apart from the well-known equilibrium rock salt phase, we predict eight new polymorphs of HfC. The predicted HfC phases appear in the energy landscape with known structure types such as the WC type, NiAs type, 5-5 type, sphalerite (ZnS) type, TlI type, and CsCl type; in addition, we predict two new structure types denoted as ortho_HfC and HfC_polytype, respectively. Moreover, we have investigated the structural characteristics and mechanical properties of hafnium carbide at the DFT level of computation, which opens diverse applications in various technological domains. Full article

This article considers the possibility of using a magnetron-deposited coating for the protection of hafnium hydrides at high temperatures as a material for neutron control rods. We describe the role of TiC coating in the high-temperature behavior of hafnium hydrides in a vacuum. A 1 µm thick TiC coating was deposited through magnetron sputtering on the outer surface of disk HfH_x samples, and then in situ X-ray diffraction (XRD) measurements of both the uncoated and TiC-coated HfH_x samples were performed using synchrotron radiation (at a wavelength of 1.64 Å) during linear heating, the isothermal stage (700 and 900 °C), and cooling to room temperature. Quadrupole mass spectrometry was used to identify the hydrogen release from the uncoated and TiC-coated hafnium hydride samples during their heating. We found the decomposition of the HfH_1.7 phase to HfH_1.5 and Hf and following hafnium oxidation after the significant decrease in hydrogen flow in the uncoated HfH_x samples. The TiC coating can be used as a protective layer for HfH_x under certain conditions (up to 700 °C); however, the fast hydrogen release can occur in the case of a coating failure. This study shows the temperature range for the possible application of TiC coatings for the protection of hafnium hydride from hydrogen release. Full article

In this paper, the effects and the mechanisms of melt superheating treatment (MST) on a directionally solidified alloy were investigated. The mass loss rate of the superalloy becomes severe as the MST temperature rises. The chromium, tantalum, and hafnium are the primary evaporation elements during MST. As the MST temperature increases from 1500 to 1600 °C, the secondary dendrite arm spacing is reduced by 13.3%, and the average size of γ′ particles are reduced by 11.5% and 18.2% in the dendrite core and inter-dendritic area, respectively. The content of oxygen and nitrogen gradually reduces with the increase in the MST temperature. However, the sulfur content is not significantly affected by the MST temperature. The essential cause of γ′ phases transition is supposed to be the MST-induced changes in solute distribution and the decomposition of atomic clusters. In addition, the nitrides and Ti (N, C)-type carbides are continuously dispersed as the MST temperature increases, which promotes the removal of nitrogen impurities. Full article

Aerogels emerge as captivating contenders within the realm of high-temperature thermal resistance and thermal insulation. Nevertheless, their practical applications are usually constrained by their inherent brittleness when subjected to rigorous conditions. Herein, employing hafnium dichloride oxide octahydrate (HfOCl₂·8H₂O) as the hafnium source and resorcinol–formaldehyde (RF) as the carbon precursor, hafnium carbide (HfC) aerogels are fabricated via the sol-gel method complemented with carbothermal reduction reaction. Investigations are conducted into the effects of various molar ratios, duration, and temperatures of calcination on the microstructural features and physico-chemical characteristics of the as-prepared HfC aerogel. The aerogel shows a high BET-specific surface area (601.02 m²/g), which is much larger than those of previously reported aerogels. Furthermore, the HfC aerogel exhibits a low thermal conductivity of 0.053 W/(m·K) and a compressive strength of up to 6.12 MPa after carbothermal reduction at 1500 °C. These excellent thermal insulation and mechanical properties ensure it is ideal for the utilization of high-temperature thermal resistance and thermal insulation in the fields of aerospace. Full article

The possibility of removing metallic (such as Zr, Fe, Cr, and Zn) impurities and non-metallic (such as [O] and C) impurities from technogenic hafnium through single and double refining in the conditions of electron beam melting (EBM) has been studied. The influence of thermodynamic and kinetic parameters on the degree of removal of these impurities from the base metal under vacuum conditions and within a temperature interval of 2500 K to 3100 K is defined. The relative volatility of metal impurities and the stability of the oxides and carbides present in the base metal are evaluated. The possibility for complete removal of Fe, Cr, Zn, [O], and C during EBM is shown. In the case of double refining, at a temperature of 2700 K for 20 min, the maximum degree of removal of Zr is 46.8%, the achieved highest hafnium purity is 99.004%, and the overall effectiveness of the refining of hafnium from impurities is 53%. There is a correlation between the degree of removal of Zr and the micro-hardness of the Hf ingots obtained after EBM. The weight losses vary in the ranges of 1.5–5.8% and 1–8% under the studied single and double refining processes, respectively. Full article

CM247LC Ni-based components have been widely used in developing hot ends in aero-engines and gas industrial turbines, and these have exhibited promising directional solidification (DS) results. However, the superalloy CM247LC shows defects after adding carbon (C) and hafnium (Hf). In this study, the effects of adding C and Hf on grain selection have been explored to enhance the 2D grain selector’s performance and reduce casting costs. The experimental results reveal that the final region of carbide formation is where the dendrite is pushed into the paste region and finally solidifies. The performance requirements of carbide on the alloy can be controlled by changing the paste region and solidification sequence. Full article

Boron carbide shows high thermoelectric power. Therefore, it is an interesting material for thermoelectric applications. In the past, there were already successful uses of boron carbide as a thermocouple material together with graphite. However, more reliable, cost-efficient, and long-term stable solutions are required for practical benefit. Boron carbide and hafnium boride composites were prepared by pressureless sintering of B₄C and HfC powder mixtures. The effect of HfC addition on the sinterability of boron carbide was studied. Highly densified ceramic with a relative density of 95.4% was obtained at a sintering temperature of 2250 °C. The composition and the microstructure of the dense composites are characterized by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDX). In addition, the correlation between the composition, Seebeck coefficient, and the electrical conductivity was investigated. The Seebeck coefficient of the composite is decreased and the electrical conductivity is increased with the increasing addition of HfC, and a change in conduction behavior from semiconducting to a metallic mechanism is observed. Functional thermocouples based on the prepared composites were tested and showed potential for temperature measurement application. Full article

Because of their superior mechanical performance at ultra-high temperatures, refractory niobium–silicon-based alloys are attractive high-temperature structural alloys, particularly as structural components in gas turbine engines. However, the development of niobium–silicon-based alloys for applications is limited because of the trade-off between room temperature fracture toughness and high-temperature strength. Here, we report on the fabrication of a Nb-18Si alloy with dispersion of hafnium carbide (HfC) particles through selective laser melting (SLM). XRD and SEM-BSE were used to examine the effects of scanning speed on the microstructure and the phase structure of the deposited Nb-18Si-5HfC alloy. The results show that when the scanning speed rises, the solid solubility of the solid solution improves, the interlamellar spacing of eutectics slowly decrease into nano-scale magnitude, and the corresponding hafnium carbide distribution becomes more uniform. We also discover the hafnium carbide particles dispersion in the inter-lamella structure, which contributes to its high fracture toughness property of 20.7 MPa∙m^1/2 at room temperature. Hardness and fracture toughness are simultaneously improved because of the control of microstructure morphology and carbide distribution. Full article

High-κ dielectrics are insulating materials with higher permittivity than silicon dioxide. These materials have already found application in microelectronics, mainly as gate insulators or passivating layers for silicon (Si) technology. However, since the last decade, the post-Si era began with the pervasive introduction of wide band gap (WBG) semiconductors, such as silicon carbide (SiC) and gallium nitride (GaN), which opened new perspectives for high-κ materials in these emerging technologies. In this context, aluminium and hafnium oxides (i.e., Al₂O₃, HfO₂) and some rare earth oxides (e.g., CeO₂, Gd₂O₃, Sc₂O₃) are promising high-κ binary oxides that can find application as gate dielectric layers in the next generation of high-power and high-frequency transistors based on SiC and GaN. This review paper gives a general overview of high-permittivity binary oxides thin films for post-Si electronic devices. In particular, focus is placed on high-κ binary oxides grown by atomic layer deposition on WBG semiconductors (silicon carbide and gallium nitride), as either amorphous or crystalline films. The impacts of deposition modes and pre- or postdeposition treatments are both discussed. Moreover, the dielectric behaviour of these films is also presented, and some examples of high-κ binary oxides applied to SiC and GaN transistors are reported. The potential advantages and the current limitations of these technologies are highlighted. Full article

Colloidal cubic silicon-carbide nanocrystals have been fabricated, characterized, and introduced into metal–insulator–semiconductor and metal–insulator–metal structures based on hafnium oxide layers. The fabricated structures were characterized through the stress-and-sense measurements in terms of device capacitance, flat-band voltage shift, switching characteristics, and retention time. The examined electrical performance of the sample structures has demonstrated the feasibility of the application of both types of structures based on SiC nanoparticles in memory devices. Full article

To deposit well-adhered diamond coating, gradient-modified hafnium carbide-silicon carbide (HfC-SiC) mixed bi-interlayers were prepared on cemented carbides (WC-Co) by plasma surface metallurgy technique under the different tetramethylsiline (TMS) flow rate increment. The effects of the TMS flow rate increment on the composition, microstructure, adhesion, and hardness of the bi-interlayers were investigated. Then, the well-adhered bi-interlayer was chosen for the deposition of the diamond coating. It was found that the HfC-SiC mixed bi-interlayers consisted of a diffusion-modified HfC-riched inner layer and a SiC-riched outer layer. The TMS flow rate increment played a key role in tailoring the surface morphology, thickness, and interface character of the bi-interlayer. The dense nanocrystalline diamond coating was formed on the optimized bi-interlayer at the increment of 0.20 sccm/2 min. The diamond coating showed excellent adhesion, which was benefited from the cobalt (Co) diffusion inhibition, gradient composition distribution, and mechanical interlocking. Full article