Search Results (43)

Against the backdrop of escalating global carbon emissions, the steel industry urgently requires a transition toward green and low-carbon practices. As a conditionally carbon-neutral renewable energy source, biochar holds potential for replacing traditional fossil-based reducing agents. This study aims to investigate the mechanism and performance differences between biochar (wood char, bamboo char) and conventional reducing agents (semi-coke, coke powder, anthracite) in the direct reduction process of carbon-bearing briquettes. Through reduction experiments simulating rotary kiln conditions, combined with analysis of reducing agent gasification characteristics, carbon-to-oxygen (C/O) molar ratio control, X-ray diffraction (XRD), and microstructural examination, the high-temperature behavior of different reducing agents was systematically evaluated. Results indicate that biochar exhibits superior gasification reactivity due to its high specific surface area and developed pore structure: wood char and bamboo char show significantly enhanced reaction rates above 1073 K, approaching complete conversion at 1173 K. In contrast, anthracite and coke powder, characterized by dense structures and low specific surface areas, failed to achieve complete gasification even at 1273 K. Pellets containing bamboo char achieved the highest metallization rate (90.16%) after calcination at 1373 K. The compressive strength of the pellets first decreased and then increased with rising temperature, consistent with the trend in metallization rate. The mechanism analysis indicates that the high reactivity and porous structure of biochar promote rapid CO diffusion and synergistic gas–solid reactions, significantly accelerating the reduction of iron oxides and the formation of metallic iron. Full article

Waste biomass gasification can contribute to the production of alternative and environmentally sustainable green fuels. Research at the CREC–UWO (Chemical Reactor Engineering Center–University of Western Ontario) considers an integrated gasification process where both electrical power, biochar, and tar-free syngas suitable for alcohol synthesis are produced. In particular, the present review addresses the issues concerning tar removal from the syngas produced in a waste biomass gasifier via a catalytic post-gasification (CPG) downer unit. Various questions concerning CPG, such as reaction conditions, thermodynamics, a Tar Conversion Catalyst (TCC), and tar surrogate chemical species that can be employed for catalyst performance evaluations are reported. Catalyst performance-reported results were obtained in a fluidizable CREC Riser Simulator invented at CREC–UWO. The present review shows the suitability of the developed fluidizable Ni–Ceria γ-alumina catalyst, given the high level of tar removal it provides, the minimum coke that is formed with its use, and the adequate reforming of the syngas exiting the biomass waste gasifier, suitable for alcohol synthesis. Full article

Against the backdrop of global energy crises and climate change, the iron and steel industry, as a typical high energy consumption and high-emission sector, faces rigid constraints for energy conservation and emission reduction. This paper systematically reviews the research progress and application effects of energy-saving technologies across the entire steel production chain, including coking, sintering, ironmaking, steelmaking, continuous casting, and rolling processes. Studies reveal that technologies such as coal moisture control (CMC) and coke dry quenching (CDQ) significantly improve energy utilization efficiency in the coking process. In sintering, thick-layer sintering and flue gas recirculation (FGR) technologies reduce fuel consumption while enhancing sintered ore performance. In ironmaking, high-efficiency pulverized coal injection (PCI) and hydrogen-based fuel injection effectively lower coke ratios and carbon emissions. Integrated and intelligent innovations in continuous casting and rolling processes (e.g., endless strip production, ESP) substantially reduce energy consumption. Furthermore, the system energy conservation theory, through energy cascade utilization and full-process optimization, drives dual reductions in comprehensive energy consumption and carbon emission intensity. The study emphasizes that future advancements must integrate hydrogen metallurgy, digitalization, and multi-energy synergy to steer the industry toward green, high-efficiency, and low-carbon transformation, providing technical support for China’s “Dual Carbon” goals. Full article

This study conducted a Life Cycle Assessment (LCA) of alternative (electric and hydrogen) and conventional diesel buses in a large metropolitan area. The primary focus was on hydrogen derived from coke oven gas, a byproduct of the coking process, which is a crucial step in the steel production value chain. The functional unit was 1,000,000 km traveled over 15 years. LCA analysis using SimaPro v9.3 revealed significant environmental differences between the bus types. Hydrogen buses outperformed electric buses in all 11 environmental impact categories and in 5 of 11 categories compared to conventional diesel buses. The most substantial improvements for hydrogen buses were observed in ozone depletion (8.6% of diesel buses) and global warming (29.9% of diesel buses). As a bridge to a future dominated by green hydrogen, employing grey hydrogen from coke oven gas in buses provides a practical way to decrease environmental harm in regions abundant with this resource. This interim solution can significantly contribute to climate policy goals. Full article

Nickel catalysts promoted with Mo and supported on silica were studied for renewable diesel production from triglyceride biomass, through the selective deoxygenation process. The catalysts were prepared by wet co-impregnation of the SiO₂ with different Ni/(Ni + Mo) atomic ratios (0/0.84/0.91/0.95/0.98/1) and a total metal content equal to 50%. They were characterized by XRD, XPS, N₂ physisorption, H₂-TPR, and NH₃-TPD. Evaluation of the catalysts for the transformation of sunflower oil to renewable (green) diesel took place in a high-pressure semi-batch reactor, under solvent-free conditions. A very small addition of Mo, namely the synergistic Ni/(Ni + Mo) atomic ratio equal to 0.95, proved to be the optimum one for a significant enhancement of the catalytic performance of the metallic Ni/SiO₂ catalyst, achieving 98 wt.% renewable diesel production. This promoting action of Mo has been attributed to the significant increase of the metallic Ni active phase surface area, the suitable regulation of surface acidity, the acceleration of the hydro-deoxygenation pathway (HDO), the creation of surface oxygen vacancies, and the diminution of coke formation provoked by Mo addition. Full article

As a renewable, carbon-neutral raw material, the application of biomass in steel production is conducive to reducing greenhouse gas emissions and achieving green and sustainable development in the steel industry. The heating and reduction process of a rotary hearth furnace was simulated under laboratory conditions to roast and reduce biochar carbon-bearing pellets with coke powder and anthracite carbon-bearing pellets as a comparison. This was conducted to investigate the impact of biochar as a reducing agent on the direct reduction in carbon-bearing pellets. Under various reduction temperatures, carbon/oxygen ratios, and reduction times, tests were conducted on the compressive strength and metallization rate of carbon-bearing pellets made using typical binder bentonite. Results show that with the increase in reduction temperature, the metallization rate of pellets increases, while the compressive strength initially decreases and then increases, reaching the lowest point at 900 °C and 1000 °C. When the ratio of carbon to oxygen is between 0.7 and 0.9 and the reduction time is between 15 and 25 min, carbon-bearing pellets meet the requirements of both the metallization rate and the strength, with the metallization rate above 80%. However, severe volume swelling and low strength were observed in biochar carbon-bearing pellets at 900 °C and 1000 °C, which negatively impacted multi-layered charging and heat transfer efficiency in the blast furnace. Therefore, a novel laboratory-prepared binder was introduced in the preparation process of biochar carbon-bearing pellets at an appropriate addition ratio of 5–8%. Without producing any swelling concerns, the inclusion of this binder considerably improved the compression strength and metallization rate of the pellets, enabling them to fulfill the standards for raw materials in the blast furnace. Full article

The economics and safety of reactors can be affected by the diffusion of fission products into graphite. Xenon (Xe) fission products diffusing into graphite is the most critical neutron absorber and poison that can slow down or stop the chain reaction. The transport parameters for inhibiting the xenon diffusion in graphite are therefore an important scientific problem. Self-sintered nanopore-isotropic (~40 nm) graphite (SSNG) derived from green pitch coke can decrease Xe diffusion into graphite. In this study, the surface morphology and microstructural evolution in graphite before and after irradiation, as well as after annealing, were studied with different characterization methods. A method for the measurement of diffusion coefficients of fission products’ diffusion in graphite using Rutherford backscattering spectrometry (RBS) was also reported. The SSNG substrates were implanted with Xe at a dose of 4.8 × 10¹⁵ ions/cm² and energy of 7 MeV. The RT-implanted samples were annealed in a vacuum at 650 °C for 9 h. The implanted and annealed samples were characterized using RBS. The diffusion coefficient D (Xe, 650 °C) was 6.49 × 10⁻²⁰ m²/s. The results indicate SSNG’s excellent ability to inhibit Xe diffusion and are significant for designing and evaluating the safety of nuclear reactors. Full article

Strategically upcycling industrial wastes such as petroleum coke and dye wastewater into value-added materials through scalable and economic processes is an effective way to simultaneously tackle energy and environmental issues. Doping carbon electrodes with heteroatoms proves effective in significantly enhancing electrochemical performance through alterations in electrode wettability and electrical conductivity. This work reports the use of dye wastewater as the sole dopant source to synthesize N and S co-doped petroleum coke-based activated carbon (NS-AC) by the one-step pyrolysis method. More importantly, our wastewater and petroleum coke-derived activated carbon produced on a large scale (20 kg/batch) shows a specific surface area of 2582 m² g⁻¹ and an energy density of about 95 Wh kg⁻¹ in a soft-packaged full cell with 1 M TEATFB/PC as the electrolyte. The scalable production method, together with the green and sustainable process, can be easily adopted and scaled by industry without the need for complex processes and/or units, which offers a convenient and green route to produce functionalized carbons from wastes at a low cost. Full article

The blast furnace and basic oxygen furnace (BF-BOF) is still the main process used for the production of iron and steel in China. With the approach of the “dual carbon” target, the iron and steel industry needs to transform and upgrade to “green” and “low-carbon” practices. At present, the low-carbon hydrogen metallurgy technology route based on hydrogen instead of carbon is mainly adopted at home and abroad, and the domestic route is mainly based on oxygen-rich BFs and hydrogen-based shaft furnaces (SFs). It promotes the transformation of the traditional BF to hydrogen-rich, oxygen-rich, and carbon-recycled (Hy-O-CR) technology. A new ironmaking system and method for a reduction smelting furnace (RSF) with Hy-O-CR is presented in this paper. The ironmaking system includes nine sets of equipment, such as an RSF, gas dust collector, dryer, CO₂ separator, electrolytic water device, blower, heat exchanger, storage tank of reduction gas, and chimney. From top to bottom, the RSF includes an indirect reduction zone, a soft melting dripping zone, and a coke combustion zone. The ironmaking methods include coke and ore mixed charging, injection of the mixed reduction gas composed of electrolytic green hydrogen and circulating gas from the furnace gas into the indirect reduction zone, injection of oxygen into the coke combustion zone, CO₂ recovery of the furnace top gas, and slag and iron treatment. By redesigning the size of the furnace type and optimizing the parameters, the metallization rate of the indirect reduction zone can be as high as 85–95%, and the carbon consumption per ton of hot metal can be greatly reduced. By using oxygen to recycle the reduction gas produced by its reactor, the process achieves the goal of reducing CO₂ emissions by more than 50%, thus realizing green and low-carbon metallurgy. Full article

Global warming, driven primarily by the substantial discharge of greenhouse gases such as carbon dioxide, presents a progressively intensifying concern. To curtail these emissions, the international community is persistently exerting efforts. Traditional economic paradigms have contributed to resource exhaustion and severe pollution, as well as other issues. The green economy, characterized by “eco-friendly”, “low carbon”, and “intensive development” principles, proposes strategies to counter global warming. The current study considers 30 Chinese provinces and cities, assessing coal, coke, and diesel consumption data from 2004 to 2020. Using the carbon emission factor method to quantify carbon emissions, spatial autocorrelation of emissions across various regions is evaluated by employing Moran’s I. The Geographically and Temporally Weighted Regression (GTWR) of carbon emissions and green economy is formulated to scrutinize the contributing factors to carbon emissions, focusing on spatial–temporal evolution and spatial heterogeneity. According to the analysis results, the corresponding suggestions are put forward. This also facilitates analysis of the green economy’s impact on China’s carbon peak and carbon neutrality targets. The findings suggest the following: (1) Over the study period, China’s aggregate carbon emissions exhibited an upward trend, although the growth rate notably decelerated after 2011, and significant spatial clustering of carbon emissions was discerned across the regions. (2) Overall, both economic and social development markedly augmented carbon emission intensity. (3) Spatially, the green economy’s effect on carbon emissions demonstrated significant spatial differentiation. By constructing a GTWR model of the green economy–carbon emission relationship, this study provides a trajectory for regional green sustainability and offers empirical guidance for developing countries grappling with global warming. Full article

In the present work, natural mordenite originated from volcanic soils in Greek islands, activated using HCl solution and HCl solution followed by NaOH solution, was used as support for preparing two metallic nickel catalysts (30 wt.% Ni). The catalysts were thoroughly characterized (XRF, N₂ adsorption–desorption, SEM, XRD, TEM, H₂-TPR, NH₃-TPD) and evaluated for biodiesel upgrading to green (renewable) diesel. Double activation of natural mordenite optimized its supporting characteristics, finally resulting in a supported nickel catalyst with (i) enhanced specific surface area (124 m² g⁻¹) and enhanced mean pore diameter (14 nm) facilitating mass transfer; (ii) easier nickel phase reduction; (iii) enhanced Ni⁰ dispersion and thus high active surface; (iv) balanced population of moderate and strong acid sites; (v) resistance to sintering; and (vi) low coke formation. Over the corresponding catalyst, the production of a liquid consisting of 94 wt.% renewable diesel was achieved, after 9 h of reaction at 350 °C and 40 bar H₂ pressure, in a semi-batch reactor under solvent-free conditions. Full article

The European steel industry is experiencing new challenges related to the market situation and climate policy. Experience from the period of pandemic restrictions and the effects of Russia’s armed invasion of Ukraine has given many countries a basis for including steel along with raw materials (coke, iron ore, electricity) in economic security products (CRMA). Steel is needed for economic infrastructure and construction development as well as a material for other industries (without steel, factories will not produce cars, machinery, ships, washing machines, etc.). In 2022, steelmakers faced a deepening energy crisis and economic slowdown. The market situation prompted steelmakers to impose restrictions on production volumes (worldwide production fell by 4% compared to the previous year). Despite the difficult economic situation of the steel industry (production in EU countries fell by 11% in 2022 compared to the previous year), the EU is strengthening its industrial decarbonisation policy (“Fit for 55”). The decarbonisation of steel production is set to accelerate by 2050. To sharply reduce carbon emissions, steel mills need new steelmaking technologies. The largest global, steelmakers are already investing in new technologies that will use green hydrogen (produced from renewable energy sources). Reducing iron ore with hydrogen plasma will drastically reduce CO₂ emissions (steel production using hydrogen could emit up to 95% less CO₂ than the current BF + BOF blast furnace + basic oxygen furnace integrated method). Investments in new technologies must be tailored to the steel industry. A net zero strategy (deep decarbonisation goal) may have different scenarios in different EU countries. The purpose of this paper was to introduce the conditions for investing in low-carbon steelmaking technologies in the Polish steel market and to develop (based on expert opinion) scenarios for the decarbonisation of the Polish steel industry. Full article

Methanation is gaining attention as it produces green methane from CO₂ and H₂, through Power-to-Gas technology. This process could be improved by in situ water sorption. The main difficulty for this process intensification is to find effective water sorbents at useful reaction temperatures (275–400 °C). The present work comprises the study of the water sorption capacity of different materials at 25–400 °C. The sorption capacity of the most studied solid sorbents (zeolites 3A & 4A) was compared to other materials such as dolomite, La₂O₃ and cokes. In trying to improve their stability and sorption capacity at high temperatures, all these materials were modified with alkaline-earth metals (Ba, Ca & Mg). Lanthana-Ba and dolomite sorbents were the most promising materials, reaching water sorption values of 120 and 102 mg_H2O/g_sorbent, respectively, even at 300 °C, i.e., values 10-times higher than the achieved ones with zeolites 3A or 4A under the same operating conditions. At these high temperatures, around 300 °C, the water sorption process was concluded to be closer to chemisorption than to physisorption. Full article

Manufacturing, as an energy-intensive industry, plays a major role in economic growth. Its green growth is the focus of national planning for sustainable development, especially for a country such as Korea, which has a scarcity of fossil energy of its own. While internationalization has brought Korea scarce energy, serious carbon emissions have become a pressing issue. It is still necessary to explore the relationship between globalization and green growth in manufacturing. Thus, our paper aims to observe their relationship by using 24 manufacturing industries from 2011 to 2019. Through the panel Granger non-causality test and the Dumitrescu–Hurlin test, we find that imports and inward foreign direct investment (FDI) causes green growth at the overall manufacturing level, but their causality relationships exist in different industries. The green-growth causality relationship of inward FDI mainly exists in capital-intensive and internationally competitive manufacturing industries (manufacture industries of basic metals; furniture; food products; coke, briquettes, and refined petroleum products; and chemicals and chemical products, except pharmaceuticals and medicinal chemicals). Furthermore, the green-growth causality relationship of imports primarily exists in the fossil-energy-consumption-intensive manufacturing industry (manufacture industries of motor vehicles, trailers, and semitrailers and coke, briquettes, and refined petroleum products). Furthermore, in our regression analysis, we find that only inward FDI robustly promotes the Korean manufacturing sector’s green growth; the positive effect is in the range from 0.005 to 0.009. Though the parameter estimates are positive and significant for FDI, they are close to zero, suggesting very limited positive effects that are close to almost zero. Conversely, imports have no significant impact, which we speculate is related to the import structure of Korea. Hence, the Korean manufacturing development model suggests that developing countries with similar country characteristics need to develop and guide the formation of capital-intensive and competitive industries. Additionally, it is imperative to decarbonize energy-intensive industries and to work on renewable energy development and diffusion. Finally, it is essential to introduce various green monitoring mechanisms to reduce carbon emissions. The government needs to strengthen its support for research and development of innovative technologies to reduce carbon emissions as well as promote the development of environmental and energy-saving related professional service enterprises. Full article

Second-generation biomass (BM) can be produced in amounts that meet worldwide fuel demands. However, BM favors parallel and undesirable reactions in its transformation chain. We circumvent this problem by first modifying BM by ketalization, giving a user-friendly liquid we named BP (bio-petroleum). This study converted a representative compound of BP, DX (1,2:3,5-di-O-isopropylidene-α-D-xylofuranose), mixed with n-hexane by beta zeolites and catalysts containing beta zeolite. Beta zeolite showed low coke and high liquid product yields in converting this mixture (having 30 wt. % DX) into hydrocarbons in a fixed-bed reactor at 500 °C with a space velocity of 16 h⁻¹ (0.3 catalyst/feed). Its performance was further improved by steam treatment (lowering the coke yield by lowering the acid site density) or incorporation into a catalyst (improving DX participation due to the active sites in the matrix). Further, by changing the conversion process from a fixed bed to a fluidized cracking unit, a much larger amount of the deactivated catalyst could be used (catalyst/feed = 3), remarkably reducing oxygenates and fully converting DX. Additionally, the green hydrocarbon efficiency (olefin, aromatics, furans, and cyclo-alkanes) of DX was approximately 77%. Hence, beta catalysts were shown to have a great potential to provide green fuels for future bio-refineries. Full article