Search Results (34)

Thermal barrier coatings (TBCs) can be applied on the inner surface of the combustion chamber of internal combustion engines to reduce fuel consumption and pollution and also improve the fatigue life of their components. The purpose of the present work was to evaluate the corrosion resistance in an environment equivalent to the one generated by combustion gases for three types of TBCs—P1 from Cr₃C2-25(Ni20Cr), P2 from MgZrO₃-35NiCr and P3 from ZrO₂-5CaO—with all of them having a base coat from Al₂O₃-30(Ni20Al) powder. The coatings were deposited via atmospheric plasma spray (APS) on the intake/exhaust valves of a gasoline internal combustion engine, both before and after their use in operation (Dacia 1400 model, gasoline fuel, Dacia Company, Mioveni, Romania). The samples were studied from the electrochemical corrosion resistance point of view, and their morphology and structure were analyzed using SEM, EDS and XRD methods. After analyzing the results of the samples before and after testing them in operation, it was observed that the presence of the coatings improved the corrosion resistance of the material used for the production of the valves. Full article

Cold start causes a high amount of unburned hydrocarbon and particulate matter emissions in gasoline direct injection (GDI) engines. Therefore, it is necessary to understand the dynamics of spray during a cold start and develop a predictive model to form a better air-fuel mixture in the combustion chamber. In this study, an Artificial Neural Network (ANN) was designed to predict quantitative 3D liquid volume fraction, liquid penetration, and liquid width under different operating conditions. The model was trained with data derived from high-speed and Schlieren imaging experiments with a gasoline surrogate fuel, conducted in a constant volume spray vessel. A coolant circulator was used to simulate the low-temperature conditions (−7 °C) typical of cold starts. The results showed good agreement between machine learning predictions and experimental data, with an overall accuracy $R^2$ of 0.99 for predicting liquid penetration and liquid width. In addition, the developed ANN model was able to predict detailed dynamics of spray plumes. This confirms the robustness of the ANN in predicting spray characteristics and offers a promising tool to enhance GDI engine technologies. Full article

Nowadays it has become particularly valuable to control the Particulate Matter (PM) emissions from the road transport sector, especially in vehicle powertrains with an Internal Combustion Engine (ICE). However, almost no publication has focused on a comparison of the microscopic characteristics of gasoline and ethanol spray under injection pressure conditions of more than 30 MPa, except in the impingement process. By using a Phase Doppler Particles Analyser (PDPA) system, the microscopic characteristics of gasoline and ethanol spray from a Gasoline Direct Injection (GDI) injector under injection pressure ($P_I$) up to 50 MPa was fully explored in this research. The experimental results demonstrate that under the same $P_I$, the second peak of the probability ($p_d$) curves of droplet normal velocity for gasoline is slightly higher than that of ethanol. Moreover, gasoline spray exceeds ethanol by about 5.4% regarding the average droplet tangential velocity at 50 mm of jet downstream. Compared to ethanol, the $p_d$ curve’s peak of droplet diameter at (0, 50) for gasoline is 1.3 percentage points higher on average, and the overall Sauter mean diameter of gasoline spray is slightly smaller. By increasing $P_I$ from 10 MPa to 50 MPa, $p_d$ of the regions of “100 ≤ Weber number ($We$) < 1000” and “$We$ ≥ 1000” increases by about 23%, and the $p_d$ of large droplets over 20 μm shows a significant reduction. This research would provide novel insights into the deeper understanding of the comparison between gasoline and ethanol spray in microscopic characteristics under ultra-high $P_I$. Additionally, this research would help provide a theoretical framework and practical strategies to reduce PM emissions from passenger vehicles, which would significantly contribute to the protection and sustainability of the environment. Full article

Blending gasoline with hydrogenated catalytic biodiesel has the potential to improve combustion problems of gasoline direct-injection compression combustion, and the spray characteristics of the blending fuel can directly affect the combustion effect. In order to understand the spray characteristics of a gasoline–hydrocatalyzed catalytic biodiesel mixture, a numerical spray model of constant volume combustion chamber was established, and the accuracy of the model was verified by experimental data in the literature. Based on this model, the spray penetration, sauter mean diameter, spray velocity field and concentration field of gasoline–hydrocatalyzed catalytic biodiesel at different blending ratios were studied. The results show that under the conditions of 850 K ambient temperature, 5 MPa ambient pressure, and 80 MPa injection pressure, as the proportion of hydrogenated catalytic biodiesel in the blending fuel increases, the spray penetration increases, the sauter mean diameter decreases slightly, and the area of high velocity and high concentration at the spray center increases. The results of this study will contribute to the development of blended fuels for superior combustion performance and reduced pollutant emissions at appropriate blending ratios. Full article

In this experimental study, ethanol, an eco-friendly fuel used to reduce harmful exhaust emissions from internal combustion engines, was blended with gasoline. To optimize the combustion and the shape of the combustion chamber, the spray development and spray behavior of ethanol and gasoline were visualized and compared. Droplets of injected fuel were visualized using a high-speed camera. Because it is difficult to experimentally observe fuel vaporization using only high-speed cameras, the vaporization characteristics of the spray were compared and analyzed by using the background-oriented schlieren (BOS) method with density variation and image displacement in the spray flow field to visualize the vaporized fuel. The experimental results indicate that the fuel vaporization phenomenon could be observed during the spray development and that more fuel vaporization occurred at higher ambient temperatures and lower ambient pressures. Additionally, the dependence of the differences in the vaporization characteristics of the fuel and the wall-wetting phenomenon caused by the vaporized fuel was analyzed. Full article

In the modern industrial field, there is a strong emphasis on energy-saving and emission reduction. Increasing the amount of ethanol in ethanol–gasoline blends has the potential to replace fossil fuel gasoline more effectively, improving energy efficiency and lowering emissions. The interaction between liquid fuel film generation on the piston crown and spray impingement in the combustion chamber in the setting of GDI engines has a substantial impact on particle emissions and engine combustion. In this study, 92# gasoline and ethanol by volume are combined to create the ethanol–gasoline blend E40. The spray characteristics and film properties of both gasoline and the intermediate proportion ethanol–gasoline blend E40 were researched utilizing a constant volume combustion platform and the schlieren method and refractive index matching (RIM) approach. The results show that, for 0.1–25 operating conditions, gasoline consistently displays greater macroscopic spray characteristic parameters than E40. This shows that gasoline fuel spray evaporation is superior to E40. Similar results are seen in the analysis of wall-attached fuel films, where the volume and thickness of the gasoline film are less than those of the E40 film under the given operating conditions. In contrast, E40 consistently exhibits stronger macroscopic spray characteristic values than gasoline under the 0.1–150 and 0.4–150 operating conditions, along with lower film thickness and volume. As a result, under these two operating conditions, E40 fuel performs better during spray evaporation. Full article

Gasoline–water mixed injections are of great interest because of their advantages for reduced manufacturing costs and improved atomization, with the potential to alleviate engine detonation and reduce emissions. In this work, based on the principle of impinging flow, a real-time gasoline–water mixture preparation system for internal combustion engines was designed and the preparation system performance was compared with the standard swirl mixing technique. An image processing method was established to quantify the uniformity of the prepared mixture. Based on the flash-boiling spray flash-boiling spray experiment, the spray characteristics of different gasoline–water mixtures were analyzed under different injection temperatures (30–160 °C) and pressures (5–15 MPa). The experiments showed that the impinging pressure was the main factor affecting the emulsification performance of the real-time gasoline–water mixture, and that the proposed real-time mixing system could produce a stable gasoline–water emulsion. For temperatures in the 30–160 °C range, the flash-boiling spray flash-boiling spray experiments showed that the spray penetration distance first decreases and then increases with the injection temperature, while the spray angle shows an opposite trend. The turning point corresponded to the flash-boiling point of each gasoline–water mixture. Full article

The process of combustion of a liquid fuel layer (diesel, kerosene, gasoline, separated petroleum, and oil) in the presence of CO₂ hydrate has been studied. These fuels are widely used in engineering, which explains the great interest in effective methods of extinguishing. Extinguishing liquid fuels is quite a complicated scientific and technical task. It is often necessary to deal with fire extinction during oil spills and at fuel burning in large containers outdoors and in warehouses. Recently, attention to new extinguishing methods has increased. Advances in technology of the production, storage, and transportation of inert gas hydrates enhance the opportunities of using CO₂ hydrate for extinguishing liquid fuels. Previous studies have shown a fairly high efficiency of CO₂ hydrate (compared to water spray) in the extinction of volumetric fires. To date, there are neither experimental data nor methods for determining the dissociation rate of CO₂ hydrate powder at the time of the gas hydrate fall on the burning layer of liquid fuel. The value of the dissociation rate is important to know in order to determine the temperatures of stable combustion and, accordingly, the mass of CO₂ hydrate required to extinguish the flame. For the first time, a method jointly accounting for both the combustion of liquid fuel and the dissociation rate of the falling powder of gas hydrate at a negative temperature is proposed. The combustion stability depends on many factors. This paper defines three characteristic modes of evaporation of a liquid fuel layer, depending on the prevalence of vapor diffusion or free gas convection. The influence of the diameter and height of the layer on the nature of fuel evaporation is investigated. Full article

The production of CO₂-neutral fuels is a key technology to achieve the European Union’s targets of greenhouse gas reduction in the transport sector. For a straightforward application such as drop-in fuel, regenerative gasoline must meet emission requirements without causing significant changes in engine parameters. The objective of this work was to demonstrate the emission reduction potential of fuel from the bioliq^® plant by reducing the content of heavy aromatics in the product refinement. For three blends with varying contents of bioliq^® fuel, the spray behavior was studied in a pressurized chamber and the particulate and hydrocarbon emissions were investigated using a single-cylinder research engine. With increasing bioliq^® fuel content, atomization was degraded by lower flash boiling at low pressure. This effect vanished at higher chamber pressures. Measurements of particulate and hydrocarbon emissions showed significant improvements of 50% to 100% and 10%, respectively, compared to previously investigated bioliq^® fuel fractions from 2017. The formation of particulate emissions is virtually unaffected by the blending of bioliq^® fuel, due to the absence of heavy aromatics in the refined bioliq^® product. Hydrocarbon emissions increased by 20% with higher bioliq^® fuel content and late injection timings due to inferior mixture formation as a result of slightly reduced atomization. However, near the optimum injection timing, the hydrocarbon emissions are independent of the bioliq^® fuel admixture. Full article

Among the most relevant fields of research recently investigated for improving the performance of gasoline direct injection (GDI) engines, there are ultrahigh injection pressures and the flash-boiling phenomenon. Both perform relevant roles in improving the air/fuel mixing process, reducing tailpipe emissions and implementing new combustion methods. When a high-temperature fuel is released into an environment with a pressure lower than the fuel’s saturation pressure, flash boiling occurs. Due to complex two-phase flow dynamics and quick droplet vaporization, flash boiling can significantly modify spray formation. Specifically, if properly controlled, flash boiling produces important benefits for the fuel–air mixture formation, the combustion quality and, in general, for overall engine operation. Flash boiling was broadly investigated for classical injection pressure, but few works concern ultrahigh injection pressure. Here, the investigation of the spray produced by a multihole injector was performed using both experimental imaging techniques and CFD simulations aiming to highlight the combined impact of the injection pressure and the flash boiling occurrence on the spray morphology. The shadowgraph method was employed to observe the spray experimentally. The information gathered allows for assessing the performances of an Eulerian–Lagrangian algorithm purposely developed. Breakup and evaporation models, appropriate for flashing sprays, were implemented in a CFD (Computational Fluid Dynamics) code. The experimental results and the CFD simulations demonstrate a good agreement, demonstrating that through adoption of a flash-boiling breakup model, it is possible to reproduce non-evaporating and superheated sprays while changing few simulation parameters. Finally, the results also show the significance of injection pressure in preventing spray collapse. Full article

This article describes the results of a response surface model (RSM)-based numerical optimization campaign for spray-guided spark assistance at cold operations in a heavy-duty gasoline compression ignition (GCI) engine. On the basis of an earlier work on spark-assisted GCI cold combustion, a space-filling design of experiments (DoE) method was first undertaken to investigate a multitude of hardware design variables and engine operating parameters. The main design variables included the number of injector nozzles, fuel split quantities and injection timings, and spark timing. The objective variables were engine combustion efficiency (ŋ_c), maximum pressure rise rate (MPRR), and engine-out nitrogen oxide (NO_x) emissions. A total of 150 design candidates were automatically generated using the Sobol sequence method provided by the commercial software package, CAESES. Then, closed-cycle computational fluid dynamic (CFD) spark-assisted GCI simulations under cold idling operations were performed. The outcomes from the CFD-DoE design campaign were utilized to construct high-fidelity RSMs that allowed for further design optimization of the spark plug- and fuel injector-related design variables, along with fuel injection strategy parameters. A merit function with respect to objective variables was formulated with an appropriate weight assignment on each objective variable. Finally, the best design candidate was identified from the RSM-based optimization process and further validated in the CFD analysis. The best design candidate showed the potential to significantly improve combustion efficiency (ŋ_c > 90%) over the baseline at cold idle while satisfying MPRR and NO_x emissions constraints (MPRR < 5 bar/CAD and NO_x < 4.5 g/kWh). Full article

The article discusses the results of experimental studies on the course of pyrolysis oil injection through the high-pressure injector of a direct-injection engine. The pyrolysis oil used for the tests was derived from waste plastics (mainly high-density polyethylene—HDPE). This oil was then distilled. The article also describes the production technology of this pyrolysis oil on a laboratory scale. It presents the results of the chemical composition of the raw pyrolysis oil and the oil after the distillation process using GC-MS analysis. Fuel injection tests were carried out for the distilled pyrolysis oil and a 91 RON gasoline in order to perform a comparative analysis with the tested pyrolysis oil. In this case, the research was focused on the injected spray cloud analysis. The essential tested parameter was the Sauter Mean Diameter (SMD) of fuel droplets measured at the injection pressure of 400 bar. The analysis showed that the oil after distillation contained a significant proportion of light hydrocarbons similar to gasoline, and that the SMDs for distilled pyrolysis oil and gasoline were similar in the 7–9 µm range. In conclusion, it can be considered that distilled pyrolysis oil from HDPE can be used both as an additive for blending with gasoline in a spark-ignition engine or as a single fuel for a gasoline compression-ignition direct injection engine. Full article

Modern internal combustion engines are designed to meet new emission standards and reduce fuel consumption. The wide application of direct fuel injection is associated with the problem of injector contamination. It leads to a deterioration of the engine’s environmental performance. The paper aims to evaluate the effect of applying gasoline–butanol blends and appropriate additives on the formation of injector deposits. The research involved testing the engine on a dynamometer, evaluating the injector tips visually at 1000× magnification, and registering the fuel spray using high-speed imaging techniques with a laser and halogen lighting source. The effect of engine operating with the reference fuel was to coke the injector tip with a linear pattern. It increased the linear injection time to keep the engine’s operating point constant over the 48 h test. The application of 20% (v/v) butanol reduced deposit formation. The best scavenging results were obtained by extending the engine operating time by the next 24 h and using a cleaning procedure. The procedure included a cleaning additive in addition to butanol. Among the cases analyzed, a combination of butanol and DCA (Deposit Control Additive) was the best method for injector patency restoration. Full article

Research and development in the internal combustion engine (ICE) has been growing progressively. Issues such as air pollution, fuel cost, and market competitiveness have driven the automotive industry to develop and manufacture automobiles that meet new regulation and customers’ needs. The diesel engine has some advantages over the gasoline or spark ignition engine, including higher engine efficiency, greater power output, as well as reliability. Since the early stage of the diesel engine’s development phase, the quest to obtain better atomization, proper fuel supply, and accurate timing control, have triggered numerous innovations. In the last two decades, owing to the development of optical technology, the visualization of spray atomization has been made possible using visual diagnostics techniques. This advancement has greatly improved research in spray evolution. Yet, a more comprehensive understanding related to these aspects has not yet been agreed upon. Diesel spray, in particular, is considered a complicated phenomenon to observe because of its high-speed, high pressure, as well as its high temperature working condition. Nevertheless, several mechanisms have been successfully explained using fundamental studies, providing several suggestions in the area, such as liquid atomization and two-phase spray flow. There are still many aspects that have not yet been agreed upon. This paper comprehensively reviews the current status of theoretical diesel spray and modelling, including some important numerical and experimental aspects. Full article

This commentary is an investigation of sources of lead (Pb) exposure in West Africa. Pb is generally acknowledged as one of the most widespread environmental health hazards in West Africa, and there is heightened concern over adverse health effects at various levels of exposure (at doses once considered safe) in the West African region. A literature review for the possible health implications of Pb exposure on human health showed nervous system dysfunction, anemia, and potential cognitive diseases as the major health issues among children, while adults were found to suffer more from cardiovascular dysfunction, neurological decline, and reproductive diseases. Despite a decline in blood lead levels (BLLs), lead exposure continues to be a major public health concern as no level of Pb exposure can be considered safe. Moreover, lowering BLLs entails identifying various lead sources such as gasoline emissions, leaded paint, canned foods, and beverages, as well as plausible biological pathways of lead exposure and response. However, only countries such as Nigeria and Ghana have extensive research available regarding the different sources of Pb exposure. Further, it is not apparent which country is affected the most by Pb exposure. Therefore, this commentary was aimed to explore different literature sources to describe and list the different sources of Pb exposure in 15 West African countries. The findings indicated water, food, and occupational exposure as the major sources of Pb exposure in the region. People with occupations such as e-waste and Pb acid battery recycling, auto mechanics, fuel attending, welding, electronic repairing, farming/spraying, and mining were found to be at immediate risk. Tobacco, spices and paints constituted additional potential sources of exposure. For residents living near landfills or urban area, the major sources of Pb exposure were soil, air, and dust particles. The review revealed a vast research gap on the sources and implications of Pb exposure. Exposure to Pb could further increase due to uncontrolled traffic, urban growth, inadequate urban planning, and the inadequate enforcement of regulations. Therefore, more extensive research on the changing trends of Pb exposure among West African populations is needed. Full article