Search Results (24)

DIN 16MnCr5 is commonly used in mechanical engineering contact applications such as gears, joint parts, shafts, gear wheels, camshafts, bolts, pins, and cardan joints, among others. This study examined the microstructural and mechanical properties and tribological behavior of different surface treatments applied to DIN 16MnCr5 steel. The samples were hardened at 870 °C for 15 min and then quenched in water. The surface conditions evaluated were as follows: quenched and tempered DIN 16MnCr5 steel samples without surface treatments (control group), quenched and tempered DIN 16MnCr5 steel samples with gas-nitriding at 560 °C for 6 h, quenched and tempered DIN 16MnCr5 steel samples with pack boriding at 950 °C for 4 h, and quenched and tempered DIN 16MnCr5 steel samples with duplex gas-nitriding and pack boriding. Microstructure characterization was carried out using metallographic techniques, optical microscopy, scanning electron microscopy with energy-dispersive spectroscopy, and X-ray diffraction. The mechanical properties were assessed through microhardness and elastic modulus tests using nanoindentation. The tribological behavior was evaluated using pin-on-disc tests following the ASTM G99-17 standard procedure under dry sliding conditions. The results indicated that the surface treated with duplex gas-nitriding and pack boriding exhibited the highest wear resistance and a reduced coefficient of friction due to improved mechanical properties, leading to increased hardness and elastic modulus. Full article

This manuscript shows the study of the structure, mechanical, and chemical properties of high-entropy borides MeB₂ (Me = Ti, Ta, Nb, Hf, Zr). High-entropy borides were synthesized by mechanical alloying and spark plasma sintering. A chemically homogeneous powder with a low iron content (0.12%) was obtained in a planetary mill by rotating the planetary disk/pots at 200–400 rpm and a processing time of 7.5 h. The structure, mechanical, and chemical properties of the resulting high-entropy borides have been studied. A single-phase hexagonal structure is formed during spark plasma sintering of mechanically alloyed powders at 2000 °C. The microhardness of the samples ranged from 1763 to 1959 HV. Gas-dynamic tests of the synthesized materials showed that an increase in the content of Zr and Hf in the composition increases the thermal-oxidative resistance of the material. Full article

Nickel-based Ni-Cr-Si-B self-fluxing alloys are excellent candidates to replace cobalt-based alloys in aeronautical components. In this work, metal additive manufacturing by directed energy deposition using a laser beam (DED-LB, also known as LMD) and gas-atomized powders as a material feedstock is presented as a potential manufacturing route for the complex processing of these alloys. This research deals with the advanced material characterization of these alloys obtained by LMD and the study and understanding of their solidification paths and strengthening mechanisms. The as-built microstructure, the Vickers hardness at room temperature and at high temperatures, the nanoindentation hardness and elastic modulus of the main phases and precipitates, and the strengthening mechanisms were studied in bulk cylinders manufactured under different chemical composition grades and DED-LB/p process parameter sets (slow, normal, and fast deposition speeds), with the aim of determining the influence of the chemical composition in commercial Ni-Cr-Si-Fe-B alloys. The hardening of Ni-Cr-Si-Fe-B alloys obtained by LMD is a combination of the solid solution hardening of gamma nickel dendrites and eutectics and the contribution of the precipitation hardening of small chromium-rich carbides and hard borides evenly distributed in the as-built microstructure. Full article

Ceramic matrix materials have attracted great attention from researchers and industry due to their material properties. When used in engineering systems, and especially in aero-engine applications, they can result in reduced weight, higher temperature capability, and/or reduced cooling needs, each of which increases efficiency. This is where high-temperature ceramics have made considerable progress, and ceramic matrix composites (CMCs) are in the foreground. CMCs are classified into non-oxide and oxide-based ones. Both families have material types that have a high potential for use in high-temperature propulsion applications. The oxide materials discussed will focus on alumina and aluminosilicate/mullite base material families, whereas for non-oxides, carbon, silicon carbide, titanium carbide, and tungsten carbide CMC material families will be discussed and analyzed. Typical oxide-based ones are composed of an oxide fiber and oxide matrix (Ox-Ox). Some of the most common oxide subcategories are alumina, beryllia, ceria, and zirconia ceramics. On the other hand, the largest number of non-oxides are technical ceramics that are classified as inorganic, non-metallic materials. The most well-known non-oxide subcategories are carbides, borides, nitrides, and silicides. These matrix composites are used, for example, in combustion liners of gas turbine engines and exhaust nozzles. Until now, a thorough study on the available oxide and non-oxide-based CMCs for such applications has not been presented. This paper will focus on assessing a literature survey of the available oxide and non-oxide ceramic matrix composite materials in terms of mechanical and thermal properties, as well as the classification and fabrication methods of those CMCs. The available manufacturing and fabrication processes are reviewed and compared. Finally, the paper presents a research and development roadmap for increasing the maturity of these materials allowing for the wider adoption of aero-engine applications. Full article

The mechanical performance of API 5L grade B steel, after undergoing a thermochemical boriding process, was assessed. We quantified the boride layer microhardness over cross-section specimens, with the aim of characterizing the mechanical resistance under different conditions. The pipeline steel was analyzed because of the changes in yield strength, ultimate tensile strength, and ductility after treatment with boron. These oil and gas pipelines must work in aggressive environments, so borided pipeline steel specimens were tested to assess their erosion–corrosion resistance. Another important characteristic to evaluate was the wearing resistance, because the pipelines tend to suffer scratches when they are under construction. We also present a discussion of the results of the total research work (Part I and Part II), including the results of the boride layer characterization as well as the changes in the substrate, with the goal of selecting the best conditions under which to treat pipeline steel. More extreme treatment conditions can help to form more stable and resistant boride layers, but they can considerably modify some mechanical characteristics of the API 5L grade B steel. For this reason, the boriding treatment conditions must be chosen in a synergistic way. Full article

Although the use and promotion of renewable energies have increased in recent years, it is evident that the use of fossil fuels such as oil and gas continues to be of great importance. Likewise, pipelines are widely recognized as the most reliable and profitable means of transportation for liquid and gaseous hydrocarbons. Nevertheless, due to the nature of hydrocarbons, oil and gas pipelines are continually exposed to deterioration by corrosion and mechanical damage. In this context, this research focuses on the improvement of the surface properties of API 5L grade B pipeline steel by applying a surface hardening process. Samples of an API 5L grade B pipeline steel were exposed to boriding to form a layer of high hardness (from 2.60 GPa for the non-treated material to 14.12 GPa for the samples exposed to 1000 °C for 6 h). The treatment time was set at 2, 4, and 6 h, at temperatures of 850, 900, 950, and 1000 °C. Due to the saw-tooth morphology of the layers and the random nature of the process, it was possible to fit their thicknesses to a probability density function in all the experimental conditions. The crystalline structure of the layers was analyzed by X-ray diffraction and the morphology was observed using SEM and optical microscopy. The layer’s thickness ranged between 26.6 µm to 213.9 µm showing a close relationship with the experimental parameters of time and temperature. Finally, it is studied the changes undergone in the pipeline steel after the thermochemical process, observing an increase in the grain size as a function of the temperature. Full article

The surface characteristics and friction behaviour of titanium Grade 2 with modified nitride (TiN, Ti₂N) and boride (TiB) compound layers were investigated. It was shown that during non-contact boriding in oxygen-containing medium of titanium, the diffusion processes take place mainly by the interscale mechanism; however, during nitriding, besides the traditional interscale diffusion mechanism, the grain boundary mechanism of diffusion of nitrogen atoms is also realized. The optimal set of surface roughness parameters (height and step parameters, a combination of kurtosis and asymmetry, and profile reference curve parameters) was obtained after boriding. It was determined that the intensity of the adhesive wear of the tribo-pairs with stainless steel and ultrahigh molecular weight polyethylene under dry sliding conditions was influenced not only by the hardness but also roughness of the modified surface layer. The lowest friction coefficient was fixed for the TiB compound layer in both tribo-pairs. Full article

Grain refinement through borides is known to be suppressed when TiAl is welded with a laser beam. As β grains do not primarily nucleate on boride at a high cooling rate, a mixture of nitrogen and argon is applied as a protecting gas for the formation of TiN during solidification. The phase transformation is changed correspondingly from Liquid → Liquid + β → β → α + β → α + γ+ β → α₂ + γ + B2 to Liquid → TiN + Liquid → β+ TiN → α + γ + TiN → α₂ + γ+ TiN. It is found that β grains prefer to nucleate heterogeneously on the suspending TiN in the melt with orientation relationship ${\text{{}111\text{}}}_{\mathrm{TiN}}//{\left\{110\right\}}_{\mathsf{\beta }}$, leading to refined β grains. α₂ colonies that were thus modified into fine non-dendritic grains. The effects of nitrogen as a shielding atmosphere on the microstructure evolution of TiAl are elaborately studied. Full article

The multicomponent alloys with nearly equal concentration of components, also known as high entropy alloys (HEAs), were first proposed 22 years ago. The HEAs quickly became very important in materials science due to their unique properties. Nowadays, the HEAs are frequently used in energy conversion and storage applications. HEAs can consist of five, six or more components. Plasma cladding permits coating of the large surfaces of cheap substrates with (often expensive) HEAs and to enlarge, in such a way, their application area. The large-area coatings deposited by plasma cladding possess multiple advantages such as low thermal distortion, very high energy density, as well as low dilution of the substrate material. Plasma cladding ensures good metallurgical bonding between coating and substrate. The costs of operation and equipment are also very attractive. During plasma cladding, the mixed powders are blown by carrier gas into a plasma torch or are positioned on a substrate. This powder mixture is then melted in or under the plasma torch. The plasma torch, in turn, sequentially scans the substrate. After finalizing the crystallization process, the solid polycrystal appears which contains few residual melts. This remaining melt can completely or incompletely wet the grain boundaries (GBs) in solid phase of the polycrystal. These completely or incompletely wetted GBs can strongly influence the microstructure of HEA coatings and their morphology. In this review we analyze the GB wetting HEAs containing one phase in HEAs with two, three and more phases, as well as in HEAs reinforced with particles of carbides, nitrides, borides, or oxides. We also analyze the microstructure of the rather thick coatings after plasma cladding after additional laser remelting and observe how GB wetting changes over their thickness. Full article

In order to study the effect of element B on the corrosion resistance of stainless steel-based flux cored wire surfacing alloy, a stainless steel surfacing layer was prepared on the surface of carbon steel plate by melt electrode gas shielded welding, and then the microstructure, electrochemical corrosion resistance, and wear resistance of the surfacing layer were analyzed. The results show that the surfacing layer of surfacing alloy presents M₂B and Fe₃(C, B) phases based on austenite. Boride formed in deposited metal has good corrosion resistance. Therefore, adding the proper amount of B can significantly improve the corrosion resistance of the surfacing layer. When the boron content is 2%, the corrosion resistance is the best. The minimum self-corrosion current density is 1.75766 × 10⁻¹¹ mA·cm², and the maximum self-corrosion potential is −0.254438 V. Maximum impedance curve radius. At this time, the wear resistance of the surfacing layer is also the best. Full article

High-entropy amorphous alloys designed based on the concept of multi-principal components have the comprehensive advantages of high passivation element content and amorphous structure, and are considered as one of the promising alternative protective materials in extreme marine environments. However, based on the composition of traditional amorphous alloys, the multi-principal design significantly reduces its glass forming ability. In order to improve the glass formation ability of high-entropy amorphous alloys, this study attempts to design Fe_19.6Co_19.6Ni_19.6Cr_19.6(B_13.72Si_5.88)_19.6Y₂ alloy by microalloying on the basis of traditional FeCoNiCrBSi high-entropy amorphous alloy. The traditional Fe_43.6Co₆Ni_17.4Cr₉B_17.5Si_1.5Nb₅ iron-based amorphous alloy was selected as the comparison material. Then, spherical alloy powders were prepared by gas atomization. The amorphous nanocrystalline composite coatings were deposited on the 304 stainless steel by laser cladding technology. The microstructure of the coatings was characterized by scanning electron microscopy and X-ray diffractometer. The corrosion behavior of laser cladding coatings in 3.5 wt.% NaCl solution were investigated in detail. The results show that the Fe_43.6Co₆Ni_17.4Cr₉B_17.5Si_1.5Nb₅ powder is composed of FCC, Laves and boride phases. Whereas the Fe_19.6Co_19.6Ni_19.6Cr_19.6(B_13.72Si_5.88)_19.6Y₂ high-entropy amorphous alloy powder is composed of FCC and boride phases. Due to the remelting and multiple heat treatments during the preparation of the laser cladding coatings, borides were precipitated in both coatings. The microstructure of the two coatings from the bonding area with the substrate to the top layer are plane grains, dendrite, equiaxed grains and amorphous phase, respectively. Fe_19.6Co_19.6Ni_19.6Cr_19.6(B_13.72Si_5.88)_19.6Y₂ high-entropy amorphous alloy coating exhibits high corrosion potential, passivation film resistance and low corrosion current density in 3.5 wt.% NaCl solution. In addition, the passivation film formed on the coating has higher Cr content and lower defect concentration, showing more excellent corrosion resistance. Full article

The relevant problem is searching for up-to-date methods to improve tools and machine parts’ performance due to the hardening of surface layers. This article shows that, after the magnetic-pulse treatment of bearing steel Cr15, its surface microhardness was increased by 40–50% compared to baseline. In this case, the depth of the hardened layer was 0.08–0.1 mm. The magnetic-pulse processing of hard alloys reduces the coefficient of microhardness variation from 0.13 to 0.06. A decrease in the coefficient of variation of wear resistance from 0.48 to 0.27 indicates the increased stability of physical and mechanical properties. The nitriding of alloy steels was accelerated 10-fold that of traditional gas upon receipt of the hardened layer depth of 0.3–0.5 mm. As a result, the surface hardness was increased to 12.7 GPa. Boriding in the nano-dispersed powder was accelerated 2–3-fold compared to existing technologies while ensuring surface hardness up to 21–23 GPa with a boride layer thickness of up to 0.073 mm. Experimental data showed that the cutting tool equipped with inserts from WC92Co8 and WC79TiC15 has a resistance relative to the untreated WC92Co8 higher by 183% and WC85TiC6Co9—than 200%. Depending on alloy steel, nitriding allowed us to raise wear resistance by 120–177%, boriding—by 180–340%, and magneto-pulse treatment—by more than 183–200%. Full article

The paper presents the results of studies of microstructure, mechanical and physicochemical properties of surface layers produced by laser modification of the diffusion boron layer on Monel^® Alloy 400. The diffusion boron layers were produced at 950 °C for 6 h. The gas-contact method was used in an open retort furnace. The process was carried out in a powder mixture containing B₄C carbide as a boron source. The next stage was the modification of the boron layer with a diode laser beam of a nominal power of 3 kW. A constant power of 1400 W of the laser beam was used. The scanning speed was variable (successively 5 m/min, 25 m/min, 50 m/min). In order to determine the best parameters, single tracks were created, after which multiple tracks were prepared using previously selected parameters. It was found that both the diffusion borided layer and the laser modified layer had better properties than the substrate material. Both these processes contributed to an increase in corrosion resistance, hardness and wear resistance. It was also found that laser modification caused a slight deterioration of the properties in comparison with the diffusion borided layer. However, the laser modification process resulted in the production of a much thicker layer. Full article

The study investigated the dependence of the indentation load on nanomechanical properties for a gas-borided layer produced on Inconel 600-alloy. During the measurements, the indentation load range from 10 mN to 500 mN was used. Three types of tested areas, differing in the concentration of chromium, were examined. The increase in chromium concentration was accompanied by an increase in indentation hardness and Young’s modulus. Simultaneously, the increase in the indentation load resulted in a decrease in the indentation hardness and Young’s modulus, for each type of the tested area. The presence of the indentation size effect was analyzed using four models: Meyer’s law, Hays and Kendall model, Li and Bradt model, Nix and Gao model. For all tested areas, good agreement with the Meyer’s law was obtained. However, areas with a higher chromium concentration were more susceptible to indentation size effect (ISE). The proportional specimen resistance (PSR) model was used to describe the plastic-elastic behavior of the tested materials, as well as to detect the presence of ISE. It was found that the increase in chromium concentration in the tested area was accompanied by a greater tendency to elastic deformation during nanoindentation. Full article

316L steel is predominantly used in manufacturing the components of high-pressure boilers, heat exchangers, aerospace engines, oil and gas refineries, etc. Its notable percentage of chromium offers resistance against corrosion and is mostly implemented in harsh environments. However, long-term exposure to these components in such environments can reduce their corrosion resistance property. Particularly at high temperatures, the oxide film formed on this type of steel reacts with the chloride, sulfides, sulfates, fluorides and forms intermetallic compounds which affect its resistance, followed by failures and losses. This work is focused on investigating the hardness, microstructure and corrosion resistance of the laser cladded Colmonoy-6 particles on the 316L steel substrate. The cladded specimens were dissected into cubic shapes and the microstructure present in the cladded region was effectively analyzed using the FESEM along with the corresponding EDS mapping. For evaluating the hardness of the cladded samples, the nanoindentation technique was performed using the TI980 TriboIndenter and the values were measured. The potentiodynamic polarization curves were plotted for both the substrate and clad samples at 0, 18, 42 and 70 h for revealing the corrosion resistance behavior. In addition, the EIS analysis was carried out to further confirm the resistance offered by the samples. The surface roughness morphology was evaluated after the corrosion process using the laser microscope, and the roughness values were measured and compared with the substrate samples. The result showed that the cladded samples experience greater hardness, lower values of surface roughness and provide better corrosion resistance when compared with substrate samples. This is due to the deposition of precipitates of chromium-rich carbide and borides that enhances the above properties and forms a stable passive film that resists corrosion during the corrosion process. Full article