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Keywords = foaming and thickening process

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9 pages, 8313 KiB  
Communication
Thickening Activated Sludge with Suspended Air Flotation (SAF)
by Harold Leverenz, George Tchobanoglous and Christina M. Skalko
Processes 2025, 13(2), 348; https://doi.org/10.3390/pr13020348 - 27 Jan 2025
Viewed by 1420
Abstract
In the practice of wastewater treatment system design, process selection is often constrained by factors such as operational costs, performance, and physical footprint. Processes employing colloidal gaseous aphron (CGA) technology have proven to be highly effective for the clarification and thickening of activated [...] Read more.
In the practice of wastewater treatment system design, process selection is often constrained by factors such as operational costs, performance, and physical footprint. Processes employing colloidal gaseous aphron (CGA) technology have proven to be highly effective for the clarification and thickening of activated sludge mixed liquor, waste-activated sludge (WAS), and anaerobically digested sludge within a small footprint. Technically, an aphron is defined as a gas or liquid phase encapsulated by a surfactant film. Since their initial identification and formulation, aphrons have been used extensively in a number of chemical processes, including gas and oil drilling and food processing waste-treatment applications. The generation and use of CGAs for thickening of WAS and other wastewater applications has been commercialized with the development of the Suspended Air® flotation (SAF®) process. The purpose of this paper is to (1) provide background on CGAs flotation technology, (2) identify applications of CGA in wastewater treatment, (3) discuss thickening of WAS with CGA, and (4) present findings from three case studies where WAS thickening with a legacy dissolved air flotation (DAF) process was replaced with a CGA process to increase capacity or address operational challenges, typically within the same flotation tank footprint. The case studies demonstrate the versatility of the SAF® CGA process for (a) its ability to process the most challenging feedstock, including stored WAS; (b) enhancement of the digestion process and elimination of digester foaming; and (c) high capacity and ease of operation, reducing operation needs. Full article
(This article belongs to the Section Separation Processes)
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15 pages, 3905 KiB  
Article
Preparation and Performance Evaluation of CO2 Foam Gel Fracturing Fluid
by Yan Gao, Jiahui Yang, Zefeng Li, Zhenfeng Ma, Xinjie Xu, Ruiqiong Liu, Xin Li, Lixiao Zhang and Mingwei Zhao
Gels 2024, 10(12), 804; https://doi.org/10.3390/gels10120804 - 7 Dec 2024
Viewed by 873
Abstract
The utilization of CO2 foam gel fracturing fluid offers several significant advantages, including minimal reservoir damage, reduced water consumption during application, enhanced cleaning efficiency, and additional beneficial properties. However, several current CO2 foam gel fracturing fluid systems face challenges, such as [...] Read more.
The utilization of CO2 foam gel fracturing fluid offers several significant advantages, including minimal reservoir damage, reduced water consumption during application, enhanced cleaning efficiency, and additional beneficial properties. However, several current CO2 foam gel fracturing fluid systems face challenges, such as complex preparation processes and insufficient viscosity, which limit their proppant transport capacity. To address these issues, this work develops a novel CO2 foam gel fracturing fluid system characterized by simple preparation and robust foam stability. This system was optimized by incorporating a thickening agent CZJ-1 in conjunction with a foaming agent YFP-1. The results of static sand-carrying experiments indicate that under varying temperatures and sand–fluid ratio conditions, the proppant settling velocity is significantly low. Furthermore, the static sand-carrying capacity of the CO2 foam gel fracturing fluid exceeds that of the base fluid. The stable and dense foam gel effectively encapsulates the proppant, thereby improving sand-carrying capacity. In high-temperature shear tests, conducted at a shear rate of 170 s−1 and a temperature of 110 °C for 90 min, the apparent viscosity of the CO2 foam gel fracturing fluid remained above 20 mPa·s after shear, demonstrating excellent high-temperature shear resistance. This work introduces a novel CO2 foam gel fracturing fluid system that is specifically tailored for low-permeability reservoir fracturing and extraction. The system shows significant promise for the efficient development of low-pressure, low-permeability, and water-sensitive reservoirs, as well as for the effective utilization and sequestration of CO2. Full article
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14 pages, 16992 KiB  
Article
Milk Whey Protein Fibrils—Effect of Stirring and Heating Time
by Gunvantsinh Rathod and Jayendra Amamcharla
Foods 2024, 13(3), 466; https://doi.org/10.3390/foods13030466 - 1 Feb 2024
Viewed by 2108
Abstract
Milk whey proteins, which are derived from skim milk through membrane filtration, exhibit valuable functional properties when transformed into a fibrillar form. This conversion enhances their suitability for various applications, including thickening, gelling, emulsification, and foaming. However, reported fibrillation methods have longer heating [...] Read more.
Milk whey proteins, which are derived from skim milk through membrane filtration, exhibit valuable functional properties when transformed into a fibrillar form. This conversion enhances their suitability for various applications, including thickening, gelling, emulsification, and foaming. However, reported fibrillation methods have longer heating times, which may not be economical for the dairy industry. To address these challenges, the current study was undertaken with the objective of reducing the time required for fibril formation. In this study, 2% milk whey protein isolate (mWPI) solution at pH 2 was heated with static and stirring heating conditions at 80 °C for 20 h to convert milk whey proteins into fibrils. Fibrils were observed using the thioflavin T value, transmission electron microscopy, Tricine SDS-PAGE, rheology, and protein oxidation. Results suggest that stirring heating conditions with 14 h heating time produced fibrils with good morphology compared to static heating, showing a 6 h reduction compared to an earlier reported 80 °C for 20 h heating time. Also, stirring heating produced a uniform and homogeneous fibril solution compared to the static heating method. Gentle stirring during heating can also help to scale up fibril production in an industrial setup. The fibrillation method with processing intervention will help to produce fibrils with enhanced functionality at the pilot and industrial scales. Full article
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16 pages, 5960 KiB  
Article
Development of the Al12SiCuFe Alloy Foam Composites with ZrSiO4 Reinforcements at Different Foaming Temperatures
by Suresh Kumar, Sanjeev Kumar, Pardeep Kumar Nagpal, Sharad Ramdas Gawade, Sachin Salunkhe, Udayagiri Chandrasekhar and João Paulo Davim
Metals 2023, 13(4), 685; https://doi.org/10.3390/met13040685 - 30 Mar 2023
Cited by 1 | Viewed by 1854
Abstract
Lightweight aluminum composite is a class of foam material that finds many applications. These properties make it suitable for many industries, such as the transportation, aerospace and sports industries. In the present work, closed-cell foams of an Al-Si12CuFe alloy and its composite are [...] Read more.
Lightweight aluminum composite is a class of foam material that finds many applications. These properties make it suitable for many industries, such as the transportation, aerospace and sports industries. In the present work, closed-cell foams of an Al-Si12CuFe alloy and its composite are developed by a stir casting process. The optimization of the foaming temperature for the alloy and composite foams was conducted in terms of the ligament and node size of the alloy and also the volatility of the zircon with the melt, to provide strength to the cell walls. CaCO3 as a blowing agent was homogeneously distributed in the molten metal without adding any thickener to develop the metal foam. The decomposition rate of CaCO3 is temperature-dependent, which is attributed to the formation of gas bubbles in the molten alloy. Cell structure, such as cell size and cell wall thickness, is controlled by manufacturing process parameters, and both the physical and mechanical properties are dependent on the foam cell structure, with cell size being the major variable. The results show that the increase in cell wall thickness with higher temperature leads to a decrease in cell size. By adding the zircon to the melt, the cell size of the composite foam first increases, and then the thickening of the wall occurs as the temperature is increased. The uniform distribution of the blowing agent in molten metal helps in the formation of a uniform cell structure. In this work, a comparative structural study of alloy foam and composite foam is presented regarding cell size, cell shape and foam stability at different temperatures. Full article
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12 pages, 1222 KiB  
Review
The Potential of Aquafaba as a Structure-Shaping Additive in Plant-Derived Food Technology
by Joanna Stasiak, Dariusz M. Stasiak and Justyna Libera
Appl. Sci. 2023, 13(7), 4122; https://doi.org/10.3390/app13074122 - 24 Mar 2023
Cited by 21 | Viewed by 9005
Abstract
Aquafaba is the water solution left over from cooking legumes, mainly chickpeas. The liquid can also be obtained from canned beans. Aquafaba is currently very popular as an egg replacement in vegan diets. The chemical composition of aquafaba depends on the type of [...] Read more.
Aquafaba is the water solution left over from cooking legumes, mainly chickpeas. The liquid can also be obtained from canned beans. Aquafaba is currently very popular as an egg replacement in vegan diets. The chemical composition of aquafaba depends on the type of legume, variety, genotype and parameters during production, such as cooking time or proportions of water to seeds. Aquafaba can be used for its nutritional properties. Aquafaba is starting to be used more widely in food technology as well, due to its innovative texture-shaping properties. The foaming, emulsifying, gelling and thickening properties of aquafaba can be used in plant-based food recipes, but also in animal-based food recipes and 3D printing. So far, aquafaba has been used to make meringues, cakes, cookies, bread, crackers and vegan dairy substitutes. This raw material is used for the production of low-calorie food and for people on an egg-free diet. Perhaps the potential of this product is greater. The use of waste from legumes will be the answer from food producers to the needs of consumers, for whom environmental protection or the clean label trend are particularly important. In order to effectively use aquafaba in food technology, it is necessary to standardize its production process and conduct further research on the potential of using other legumes. Full article
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15 pages, 11287 KiB  
Article
Production of Refined and Modified Closed-Cell Aluminum Foams by Melt-Foaming Method
by Alberto Jesús Poot Manzanilla, Alejandro Cruz Ramírez, Eduardo Colin García, José Antonio Romero Serrano, Ricardo Gerardo Sánchez Alvarado and Miguel Ángel Suárez Rosales
Metals 2023, 13(3), 622; https://doi.org/10.3390/met13030622 - 20 Mar 2023
Cited by 4 | Viewed by 2477
Abstract
Closed-cell A356 aluminum alloy foams refined and modified were successfully fabricated by using barite and calcium carbonate as thickening and foaming agents, respectively. A melt treatment consisting of adding master alloys of Al-5Ti-1B and Al-10Sr for refining the dendritic microstructure and modifying the [...] Read more.
Closed-cell A356 aluminum alloy foams refined and modified were successfully fabricated by using barite and calcium carbonate as thickening and foaming agents, respectively. A melt treatment consisting of adding master alloys of Al-5Ti-1B and Al-10Sr for refining the dendritic microstructure and modifying the primary eutectic silicon, respectively, were included in the foaming process. The microstructure and mechanical properties of the foams manufactured were analyzed and compared with foams produced without the refining and modifying treatments. The secondary dendritic arm spacing (SDAS) was determined by optical measurements. Lower SDAS values were obtained in foam regions closer to the mold walls due to the high solidification rate imposed during the cooling step and a decrease in the SDAS values for the foams produced with the addition of the Al-5Ti-1B master alloy was evident. Additionally, the addition of the Al-10Sr master alloy caused the formation of solid solution dendrites and a fine irregular fibrous form of silicon. Foams produced with the melt treatment exhibit a good combination of structure and mechanical properties. Therefore, the melt route established is a feasible way to improve foam performance where the lowest SDAS and the highest mechanical properties were obtained for the closed-cell foams produced. Full article
(This article belongs to the Special Issue Advanced Metallic Foams)
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30 pages, 1145 KiB  
Review
Current Advancements in Pectin: Extraction, Properties and Multifunctional Applications
by Vinay Chandel, Deblina Biswas, Swarup Roy, Devina Vaidya, Anil Verma and Anil Gupta
Foods 2022, 11(17), 2683; https://doi.org/10.3390/foods11172683 - 2 Sep 2022
Cited by 254 | Viewed by 35448
Abstract
Pectin is a heterogeneous hydrocolloid present in the primary cell wall and middle lamella in all dicotyledonous plants, more commonly in the outer fruit coat or peel as compared to the inner matrix. Presently, citrus fruits and apple fruits are the main sources [...] Read more.
Pectin is a heterogeneous hydrocolloid present in the primary cell wall and middle lamella in all dicotyledonous plants, more commonly in the outer fruit coat or peel as compared to the inner matrix. Presently, citrus fruits and apple fruits are the main sources for commercial extraction of pectin, but ongoing research on pectin extraction from alternate fruit sources and fruit wastes from processing industries will be of great help in waste product reduction and enhancing the production of pectin. Pectin shows multifunctional applications including in the food industry, the health and pharmaceutical sector, and in packaging regimes. Pectin is commonly utilized in the food industry as an additive in foods such as jams, jellies, low calorie foods, stabilizing acidified milk products, thickener and emulsifier. Pectin is widely used in the pharmaceutical industry for the preparation of medicines that reduce blood cholesterol level and cure gastrointestinal disorders, as well as in cancer treatment. Pectin also finds use in numerous other industries, such as in the preparation of edible films and coatings, paper substitutes and foams. Due to these varied uses of pectin in different applications, there is a great necessity to explore other non-conventional sources or modify existing sources to obtain pectin with desired quality attributes to some extent by rational modifications of pectin with chemical and enzymatic treatments. Full article
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14 pages, 6821 KiB  
Article
Open-Cellular Alumina Foams with Hierarchical Strut Porosity by Ice Templating: A Thickening Agent Study
by Kathleen Dammler, Katja Schelm, Ulf Betke, Tobias Fey and Michael Scheffler
Materials 2021, 14(5), 1060; https://doi.org/10.3390/ma14051060 - 24 Feb 2021
Cited by 10 | Viewed by 2834
Abstract
Alumina replica foams were manufactured by the Schwartzwalder sponge replication technique and were provided with an additional strut porosity by a freeze-drying/ice-templating step prior to thermal processing. A variety of thickeners in combination with different alumina solid loads in the dispersion used for [...] Read more.
Alumina replica foams were manufactured by the Schwartzwalder sponge replication technique and were provided with an additional strut porosity by a freeze-drying/ice-templating step prior to thermal processing. A variety of thickeners in combination with different alumina solid loads in the dispersion used for polyurethane foam template coating were studied. An additional strut porosity as generated by freeze-drying was found to be in the order of ~20%, and the spacings between the strut pores generated by ice-templating were in the range between 20 µm and 32 µm. In spite of the lamellar strut pore structure and a total porosity exceeding 90%, the compressive strength was found to be up to 1.3 MPa. Combining the replica process with freeze-drying proves to be a suitable method to enhance foams with respect to their surface area accessible for active coatings while preserving the advantageous flow properties of the cellular structure. A two-to-threefold object surface-to-object volume ratio of 55 to 77 mm−1 was achieved for samples with 30 vol% solid load compared to 26 mm−1 for non-freeze-dried samples. The freeze-drying technique allows the control of the proportion and properties of the introduced pores in an uncomplicated and predictable way by adjusting the process parameters. Nevertheless, the present article demonstrates that a suitable thickener in the dispersion used for the Schwartzwalder process is inevitable to obtain ceramic foams with sufficient mechanical strength due to the necessarily increased water content of the ceramic dispersion used for foam manufacturing. Full article
(This article belongs to the Special Issue Advances in Functional Cellular Structures and Composites)
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21 pages, 25740 KiB  
Article
Regulating Effect of Cement Accelerator on High Content Solid-Wastes Autoclaved Aerated Concrete (HCS-AAC) Slurry Performance and Subsequent Influence
by Dingkun Xie, Lixiong Cai and Jie Wang
Materials 2021, 14(4), 799; https://doi.org/10.3390/ma14040799 - 8 Feb 2021
Cited by 5 | Viewed by 2455
Abstract
Adverse side-effects occurred in slurry foaming and thickening process when carbide slag was substituted for quicklime in HCS-AAC. Cement accelerators were introduced to modify the slurry foaming and coagulating process during pre-curing. Meanwhile, the affiliated effects on the physical-mechanical properties and hydration products [...] Read more.
Adverse side-effects occurred in slurry foaming and thickening process when carbide slag was substituted for quicklime in HCS-AAC. Cement accelerators were introduced to modify the slurry foaming and coagulating process during pre-curing. Meanwhile, the affiliated effects on the physical-mechanical properties and hydration products were discussed to evaluate the applicability and influence of the cement accelerator. The hydration products were characterized by mineralogical (XRD) and thermal analysis (DSC-TG). The results indicated that substituting carbide slag for quicklime retarded slurry foaming and curing progress; meanwhile, the induced mechanical property declination had a negative effect on the generation of C–S–H (I) and tobermorite. Na2SO4 and Na2O·2.0SiO2 can effectively accelerate the slurry foaming rate, but the promoting effect on slurry thickening was inconspicuous. The compressive strength of HCS-AAC obviously declined with increasing cement coagulant content, which was mainly ascribed to the decrease in bulk density caused by the accelerating effect on the slurry foaming process. Dosing Na2SO4 under 0.4% has little effect on the generation of strength contributing to hydration products while the addition of Na2O·2.0SiO2 can accelerate the generation and crystallization of C–S–H, which contributed to the high activity gelatinous SiO2 generated from the reaction between Na2O·2.0SiO2 and Ca(OH)2. Full article
(This article belongs to the Section Construction and Building Materials)
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14 pages, 808 KiB  
Review
Sclerostin and Vascular Pathophysiology
by Antonino Catalano, Federica Bellone, Nunziata Morabito and Francesco Corica
Int. J. Mol. Sci. 2020, 21(13), 4779; https://doi.org/10.3390/ijms21134779 - 6 Jul 2020
Cited by 49 | Viewed by 5966
Abstract
There is cumulating evidence for a contribution of Wnt signaling pathways in multiple processes involved in atherosclerosis and vascular aging. Wnt signaling plays a role in endothelial dysfunction, in the proliferation and migration of vascular smooth muscle cells (VSMCs) and intimal thickening. Moreover, [...] Read more.
There is cumulating evidence for a contribution of Wnt signaling pathways in multiple processes involved in atherosclerosis and vascular aging. Wnt signaling plays a role in endothelial dysfunction, in the proliferation and migration of vascular smooth muscle cells (VSMCs) and intimal thickening. Moreover, it interferes with inflammation processes, monocyte adhesion and migration, as well as with foam cell formation and vascular calcification progression. Sclerostin is a negative regulator of the canonical Wnt signaling pathway and, accordingly, the consequence of increased sclerostin availability can be disruption of the Wnt signalling cascade. Sclerostin is becoming a marker for clinical and subclinical vascular diseases and several lines of evidence illustrate its role in the pathophysiology of the vascular system. Sclerostin levels increase with aging and persist higher in some diseases (e.g., diabetes, chronic kidney disease) that are known to precipitate atherosclerosis and enhance cardiovascular risk. Current knowledge on the association between sclerostin and vascular diseases is summarized in this review. Full article
(This article belongs to the Special Issue Molecular Research in Gerontology and Geriatrics)
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15 pages, 7158 KiB  
Article
Preparation and Evaluation of Glucose Based Non-Isocyanate Polyurethane Self-Blowing Rigid Foams
by Xuedong Xi, Antonio Pizzi, Christine Gerardin, Hong Lei, Xinyi Chen and Siham Amirou
Polymers 2019, 11(11), 1802; https://doi.org/10.3390/polym11111802 - 2 Nov 2019
Cited by 56 | Viewed by 5865
Abstract
A partially biobased self-blowing and self-hardening polyurethane foam from glucose-based non-isocyanate polyurethanes (g-NIPU) was prepared by reaction of glucose with dimethyl carbonate and hexamethylene diamine. However, these foam types generally require a high foaming temperature. In this paper, a self-blowing foam based on [...] Read more.
A partially biobased self-blowing and self-hardening polyurethane foam from glucose-based non-isocyanate polyurethanes (g-NIPU) was prepared by reaction of glucose with dimethyl carbonate and hexamethylene diamine. However, these foam types generally require a high foaming temperature. In this paper, a self-blowing foam based on g-NIPU was prepared at room temperature by using maleic acid as an initiator and glutaraldehyde as a crosslinker. Water absorption, compression resistance, and fire resistance were tested. Scanning electron microscopy (SEM) was used to observe the foam cells structure. Middle infrared (ATR FT-MIR) and Matrix Assisted Laser Desorption Ionization Time-of-Flight (MALDI-TOF) mass spectrometry were used to help to analyze the reactions during the foaming process. The results obtained showed that self- blowing rigid foams have good compression, this being directly proportional to the foam density. Increasing the amount of glutaraldehyde or reducing maleic acid thickens the cell walls and increases the density of the foams. MALDI-TOF analysis showed that g-NIPU reacts with both maleic acid and glutaraldehyde. The foams presented poor fire resistance indicating that, as for isocyanate based polyurethane foams, addition of a fire retardant would be necessary. Full article
(This article belongs to the Special Issue Materials and Methods for New Technologies in Polymer Processing II)
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15 pages, 5193 KiB  
Article
Characteristics, Compression, and Buffering Performance of Pomelo-Like Hierarchical Capsules Containing Shear Thickening Fluid
by Ting-Ting Li, Junli Huo, Xing Liu, Hongyang Wang, Bing-Chiuan Shiu, Ching-Wen Lou and Jia-Horng Lin
Polymers 2019, 11(7), 1138; https://doi.org/10.3390/polym11071138 - 3 Jul 2019
Cited by 14 | Viewed by 4512
Abstract
In this study, a double-walled and pomelo-like hierarchical shear thickening fluid (STF) is successfully encapsulated using the simple and environment-friendly calcium alginate encapsulation technique by instilling STF into sodium alginate (SA) and crosslinking by calcium chloride solution. The encapsulated STF has a pomelo-like [...] Read more.
In this study, a double-walled and pomelo-like hierarchical shear thickening fluid (STF) is successfully encapsulated using the simple and environment-friendly calcium alginate encapsulation technique by instilling STF into sodium alginate (SA) and crosslinking by calcium chloride solution. The encapsulated STF has a pomelo-like structure with a shell thickness of 2.9 μm and core pores with a size of 21.43 μm. The effect of the size of STF capsules (2.10, 1.89, 1.86, 1.83, 1.73, and 1.63 mm) is explored in terms of thermal stability, swelling capacity, mechanical property, and release performance. The buffering performance of different sizes of STF-containing capsules is also investigated. The pomelo-like STF capsules can withstand a processing temperature of 250 °C. With a decrease in particle size, the compression strain energy slowly increases first and then rapidly enhances. The kinetic release of pomelo-like STF capsules conforms to Fickian diffusion. STF-containing capsules with a diameter of 1.83 mm present the greatest thermal stability, the highest STF amount, the maximum swelling coefficient, and the fastest kinetic diffusion. STF-containing capsules also have an improved buffering performance in PU foam. This capsule has the best comprehensive performance and can adapt to diversified applications, such as personnel armor and other protective sports equipment. Full article
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