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Article

Production of Refined and Modified Closed-Cell Aluminum Foams by Melt-Foaming Method

by
Alberto Jesús Poot Manzanilla
1,
Alejandro Cruz Ramírez
1,*,
Eduardo Colin García
1,
José Antonio Romero Serrano
1,
Ricardo Gerardo Sánchez Alvarado
1 and
Miguel Ángel Suárez Rosales
2
1
Instituto Politécnico Nacional—ESIQIE, UPALM, Ciudad de México 07738, Mexico
2
Universidad Autónoma Metropolitana—Azcapotzalco, Av. San Pablo 180, Col. Reynosa T., Ciudad de México 02200, Mexico
*
Author to whom correspondence should be addressed.
Metals 2023, 13(3), 622; https://doi.org/10.3390/met13030622
Submission received: 27 February 2023 / Revised: 15 March 2023 / Accepted: 16 March 2023 / Published: 20 March 2023
(This article belongs to the Special Issue Advanced Metallic Foams)

Abstract

Closed-cell A356 aluminum alloy foams refined and modified were successfully fabricated by using barite and calcium carbonate as thickening and foaming agents, respectively. A melt treatment consisting of adding master alloys of Al-5Ti-1B and Al-10Sr for refining the dendritic microstructure and modifying the primary eutectic silicon, respectively, were included in the foaming process. The microstructure and mechanical properties of the foams manufactured were analyzed and compared with foams produced without the refining and modifying treatments. The secondary dendritic arm spacing (SDAS) was determined by optical measurements. Lower SDAS values were obtained in foam regions closer to the mold walls due to the high solidification rate imposed during the cooling step and a decrease in the SDAS values for the foams produced with the addition of the Al-5Ti-1B master alloy was evident. Additionally, the addition of the Al-10Sr master alloy caused the formation of solid solution dendrites and a fine irregular fibrous form of silicon. Foams produced with the melt treatment exhibit a good combination of structure and mechanical properties. Therefore, the melt route established is a feasible way to improve foam performance where the lowest SDAS and the highest mechanical properties were obtained for the closed-cell foams produced.
Keywords: closed-cell foam; aluminum; microstructure; secondary dendritic arm spacing; refining; modifying closed-cell foam; aluminum; microstructure; secondary dendritic arm spacing; refining; modifying

Share and Cite

MDPI and ACS Style

Poot Manzanilla, A.J.; Cruz Ramírez, A.; Colin García, E.; Romero Serrano, J.A.; Sánchez Alvarado, R.G.; Suárez Rosales, M.Á. Production of Refined and Modified Closed-Cell Aluminum Foams by Melt-Foaming Method. Metals 2023, 13, 622. https://doi.org/10.3390/met13030622

AMA Style

Poot Manzanilla AJ, Cruz Ramírez A, Colin García E, Romero Serrano JA, Sánchez Alvarado RG, Suárez Rosales MÁ. Production of Refined and Modified Closed-Cell Aluminum Foams by Melt-Foaming Method. Metals. 2023; 13(3):622. https://doi.org/10.3390/met13030622

Chicago/Turabian Style

Poot Manzanilla, Alberto Jesús, Alejandro Cruz Ramírez, Eduardo Colin García, José Antonio Romero Serrano, Ricardo Gerardo Sánchez Alvarado, and Miguel Ángel Suárez Rosales. 2023. "Production of Refined and Modified Closed-Cell Aluminum Foams by Melt-Foaming Method" Metals 13, no. 3: 622. https://doi.org/10.3390/met13030622

APA Style

Poot Manzanilla, A. J., Cruz Ramírez, A., Colin García, E., Romero Serrano, J. A., Sánchez Alvarado, R. G., & Suárez Rosales, M. Á. (2023). Production of Refined and Modified Closed-Cell Aluminum Foams by Melt-Foaming Method. Metals, 13(3), 622. https://doi.org/10.3390/met13030622

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