Search Results (1,453)

Material extrusion (MEX) additive manufacturing can produce material-dependent variations in dimensional fidelity, internal structure, and deposition stability, even under identical processing conditions. In this study, a comprehensive experimental investigation is conducted on MEX-printed specimens manufactured from a broad set of PLA-based composite materials to quantify these variations and assess their mutual interdependence. Dimensional behavior, internal structural characteristics, and process behavior were systematically investigated using complementary geometric, physical, and deposition-related descriptors. All properties were determined from replicated specimens to ensure statistical robustness, and the resulting datasets were examined using both conventional metrics and multivariate 3D correlation approaches. Compact PLA-based formulations exhibit consistent internal packing, characterized by relative density (RD) values of approximately 0.40–0.46, porosity (ϕ) levels around 55–60%, reduced (≤0.15%) density variability (CV), and small (−0.4–0.0%) volumetric deviations (ΔV). These features reflect stable extrusion and predictable dimensional response. In contrast, foamed, fiber-reinforced, and organic-filled composites display reduced internal packing (RD < 0.40), increased ϕ (>60%), elevated CV (0.27–0.58%), and systematically larger positive ΔV (up to +1.4%), indicating a higher sensitivity to process-induced heterogeneity. Multivariate correlations further reveal that volumetric dimensional distortion is jointly governed by internal packing efficiency and extrusion stability. Overall, the results demonstrate that dimensional accuracy in MEX of PLA-based composites arises from coupled structure–process interactions rather than isolated material or process parameters. The experimental framework proposed here provides quantitative guidance for material selection and process optimization aimed at enhancing geometric fidelity in composite filament fabrication. Full article

Benefiting from their outstanding porosity, considerable specific surface area, and natural flexibility, cellulose nanofibers (CNFs)/MOF materials have emerged as competitive candidates for advanced flexible energy storage devices. However, conventional CNFs/MOFs aerogels or films often suffer from poor recoverability under compression, bending, and folding, accompanied by severe plastic deformation that compromises the cycling and structural stability of devices. To address this issue, we report a rationally designed flexible PU/CNFs/ZIF-8/PANI composite foam with an interconnected micro-mesoporous structure. Using polyurethane foam as a soft substrate and CNFs/ZIF-8 as building blocks, the composite was fabricated through a combined strategy of impregnation, in situ ZIF-8 growth, hot-pressing, and in situ aniline polymerization with simultaneous etching of the ZIF-8. The incorporation of carboxylated CNFs enhances the hydrophilicity of the PU skeleton. This, in combination with the hot-pressed framework, establishes an interconnected 3D network, thereby effectively preventing the agglomeration of active materials. Meanwhile, the hierarchical pores derived from the sacrificial ZIF-8 template provide abundant electroactive sites, accelerate ion transport, and facilitate high PANI loading. By virtue of this synergistic architectural effect, the resultant electrode achieves a high specific capacitance of 449 F/g at 0.2 A/g, with 97% capacitance retention after 2000 cycles at 5 A/g. Furthermore, the composite foam demonstrates excellent mechanical flexibility, with a tensile strength of 0.87 MPa and an elongation at break of 230%. This work offers a feasible approach for developing high-performance flexible supercapacitors and provides novel perspectives for the rational design of portable energy storage devices. Full article

The growing consumer trend toward plant-based diets is prompting the food industry to seek alternatives to animal protein. Chickpea protein (CPP) stands out for its high protein content (14.9–24.6%) and represents a sustainable alternative. Therefore, this study evaluated and compared the techno-functional performance of CPP and whey protein isolate (WPI), with a focus on their emulsifying capabilities for plant-based food development. CPP was extracted via alkaline extraction and isoelectric precipitation. The techno-functional properties were evaluated, including solubility index (%), foaming capacity (%), emulsion activity index (EAI), gelling, and interfacial properties. Additionally, CPP was used as an emulsifier in plant-based emulsions, and the emulsion stability was compared with WPI for two months. Although CPP exhibited a lower solubility index (60 ± 1.0%) than WPI (95 ± 0.3%), its foaming capacity was identical (CPP: 57 ± 6%; WPI: 58 ± 4%) and exhibited a significantly higher emulsion activity index (22 ± 0.3 m²/g) than WPI (15 ± 0.8 m²/g). In terms of gelation, WPI formed stronger gels (1.2–2.1 N) than CPP (0.05–0.06 N), at the same concentrations. Interfacial tension measurements showed that, while CPP exhibited a higher interfacial saturation concentration (0.055 g/L vs. 0.023 g/L), it was more effective at reducing equilibrium interfacial tension than WPI. Finally, emulsion stability over two months was similar when using CPP or WPI as emulsifiers. CPP demonstrates a competitive functional profile; however, its implementation as a sustainable ingredient will require physical or chemical modifications to improve its functional properties for complex food matrices. Full article

To investigate the interlayer contact mechanism of foamed cold-recycled asphalt mixture under static loads, a three-layer asphalt pavement discrete element model (DEM) was established, with the surface layer composed of asphalt concrete-13 (AC-13), asphalt concrete-20 (AC-20) and asphalt-treated base-25 (ATB-25) foamed cold-recycled asphalt mixture and cement-stabilized macadam as the base. Based on mortar theory, the pavement was divided into coarse aggregate, asphalt mastic and air void phases, and the Burgers Model, Linear Parallel Bond Model and Linear Model were adopted to characterize the bonding of asphalt-aggregate, cement contact interface and subgrade-surface layer, respectively. Static loads of 0.7 MPa, 1.1 MPa, 1.5 MPa and 1.9 MPa were applied to analyze the mechanical responses of asphalt-based and cement-based pavement systems from tensile strain, vertical compressive stress and vertical displacement. Results showed that mechanical indices of the pavement increase monotonically with static load and present obvious layered distribution. The cement-stabilized macadam base provides rigid support, significantly reducing tensile strain (TS) and vertical displacement (VD) of asphalt layers, while the asphalt-based system has flexible stress transfer and superior stress dissipation in the bottom layer. The two systems exhibit respective structural advantages, with the cement-based system outstanding in deformation control and the asphalt-based system suitable for flexible stress adaptation working conditions. Full article

Municipal solid waste incineration (MSWI) fly ash is classified as hazardous waste due to its enrichment of heavy metals and dioxins. This article systematically reviews its generation pathways, physicochemical characteristics, and potential environmental risks, based on the literature from 2010 to 2025 sourced from Web of Science, Scopus, ScienceDirect and China National Knowledge Infrastructure. Emphasis is placed on heavy metal stabilization, dioxin degradation and resource recovery from MSWI fly ash. The mechanisms, technical advantages, and application limitations of three mainstream detoxification, including solidification/stabilization, extraction and thermal treatment, were emphasized. For instance, geopolymer achieves >99.6% Pb immobilization and electrodialytic removal rates of Cd up to 98%, while vitrification reduces the MSWI fly ash volume by >50%. A comprehensive exploration of MSWI fly ash resource utilization was conducted, covering the preparation of ceramic tiles, synthesis of glass ceramic and glass ceramic foams, processing of road substrates, and modification of cement-based composite materials. The current technological system still faces challenges such as high costs, excessive energy consumption, and secondary pollution. Future research should focus on developing green, low-carbon, and low-cost processes, improving long-term environmental stability of products and strengthening pollution source reduction control. Full article

The global population explosion and accelerated industrialization have led to an increasing shortage of fossil fuels and environmental contamination, underscoring the urgent need to develop innovative energy storage technologies to improve energy utilization efficiency. As pivotal components in thermal energy storage (TES) systems, phase change materials (PCMs) enable spatiotemporal matching between thermal energy supply and demand through latent heat absorption and release during phase transitions. Organic PCMs are considered ideal candidates for thermal energy storage due to their high energy storage density, stable phase transition temperature, low supercooling, and negligible phase separation. However, inherent drawbacks such as low thermal conductivity, liquid leakage, limited light absorption, and lack of functionality have hindered their widespread application in advanced thermal management systems. Herein, we systematically summarize cutting-edge functionalization strategies for PCMs, progressing from conventional methods like thermal conductive particle blending and microencapsulation to the emerging design of 3D porous thermally conductive skeletons, including metal foams, boron nitride aerogels, carbon-based aerogels, and MXene aerogels. These frameworks not only enhance thermal transport via continuous conductive pathways and impart shape stability through capillary encapsulation but also, when integrated with photo-thermal, electro-thermal, and magneto-thermal conversion properties, enable broad applications in solar photo-thermal/photo-thermo-electric conversion, thermal management of electronics and batteries, building efficiency, and wearable thermal regulation. The review further addresses current challenges and future directions, highlighting scalable 3D framework fabrication, the shift to active thermal management, and innovative applications beyond conventional domains. By establishing a microstructure–property–application correlation, this work provides valuable insights for developing next-generation high-performance multifunctional phase change composites. Full article

Geothermal energy is a clean, renewable, and baseload-stable resource of strategic importance for carbon neutrality. Hot dry rock (HDR) reservoirs are characterized by high temperatures, great depths, and abundant reserves. However, their extremely low natural permeability requires artificial fracturing to establish effective heat exchange networks. Conventional hydraulic fracturing in enhanced geothermal systems (EGS) faces major challenges under HDR conditions, including excessive water consumption, strong water–rock interactions, and elevated induced seismicity risks, limiting its engineering applicability. Waterless or low-water fracturing technologies offer alternative stimulation pathways due to their distinctive physicochemical properties. Existing reviews have mainly addressed individual aspects, such as specific fracturing media or proppant transport, without systematically integrating recent advances in supercritical CO₂ fracturing, foam fracturing, liquid nitrogen fracturing, and hybrid-fluid fracturing technologies, or comprehensively evaluating their engineering implications. This review systematically analyzed the fracturing mechanisms, heat exchange performance, environmental risks, and HDR-specific engineering challenges of these technologies. Results indicate that waterless/low-water fracturing technologies enhance heat extraction efficiency by generating complex fracture networks while mitigating seismic and reservoir damage risks. However, large-scale application requires further advances in the high-temperature stability of fracturing media, material durability, multiphase flow control, and field validation. Full article

Urea electrolysis has emerged as a promising alternative to conventional water electrolysis for hydrogen production, owing to low electrical energy consumption as well as organic wastewater. However, the practical implementation of this approach is primarily constrained by the lack of cost-effective and efficient electrocatalysts. Thus, the development of earth-abundant, non-precious metal-based bifunctional electrocatalysts toward both the hydrogen evolution reaction (HER) and the urea oxidation reaction (UOR) is of critical importance. In this context, nanostructured, reduced nickel-cobalt tungstate supported on Ni foam is fabricated as a binder-free, freestanding electrode via a two-step hydrothermal process followed by partial thermal reduction. By systematically tuning the precursor concentrations of Ni, Co, and W, the morphology and electronic structure of the material are effectively modulated. The introduction of oxygen vacancies through partial thermal reduction plays a key role in enhancing charge transport properties. The optimized NiCo@W_0.5/NF electrode exhibits a porous, flower-like architecture and demonstrates excellent bifunctional electrocatalytic activity toward both UOR and HER, accompanied by improved mass transport behavior. When employed as both the anode and cathode for overall urea electrolysis, NiCo@W_0.5/NF requires a low cell voltage of only 1.68 V to achieve a current density of 100 mA cm⁻² and delivers impressive operational stability in an optimized electrolyte composed of 3 M KOH and 0.33 M urea. These results indicate that NiCo@W_0.5/NF is a highly promising and efficient bifunctional electrode material for urea assisted hydrogen production. Full article

Liquefied natural gas (LNG) sloshing occurs during marine transportation and storage due to vessel motion or external disturbances, leading to complex fluid–structure interactions within the containment system. This study employs OpenFOAM to develop a numerical model of LNG sloshing. The model solves the incompressible multiphase Navier–Stokes equations and utilizes the Volume of Fluid (VOF) method to capture the dynamic behavior of gas–liquid interface. The numerical model was validated against experimental data. Based on this model, the key hydrodynamic characteristics are investigated for LNG sloshing, including nonlinear free surface, transient pressure distribution on the tank walls due to liquid impact, and energy dissipation mechanisms. By varying excitation frequencies, amplitudes, and the configuration of internal components such as baffles or anti-sloshing devices, the study explores the sloshing response and effective control strategies. The results indicate that appropriately designed baffles can significantly mitigate sloshing-induced impact pressures on tank walls and enhance system stability. In the future, this study could extend to multi-layer fluids, multi-degree-of-freedom motions, and simulations under more complex real-world conditions. Full article

This study investigates how outlet pressure influences the fire suppression performance of a compressed air foam system (CAFS), with the aim of supporting system optimization and engineering applications. An experimental apparatus for foam performance testing is used to measure changes in foam flow rate, expansion, initial velocity, initial momentum, and drainage time at different outlet pressures. On the basis of relevant theoretical models, the factors causing discrepancies between model predictions and experimental results are examined, and the models are then refined. How the outlet pressure of CAFS affects foam performance is thereby clarified. The results show that foam flow rate increases as outlet pressure increases. At higher pressures, shear-thinning and intensified gas–liquid mixing affect the foam. As a result, the growth of flow rate in the range of 0.01–0.03 MPa is significantly higher than that in the range of 0.06–0.10 MPa. Both initial velocity and initial momentum increase significantly with increasing pressure, whereas the expansion decreases. Within the outlet pressure range of 0.01–0.10 MPa, the initial velocity increases from 1.23 m/s to 6.65 m/s, the initial momentum rises from 4.6 kg·m/s to 34.1 kg·m/s, and the expansion decreases from 9.2 to 5.4, indicating reduced foam stability. Drainage time and drained mass vary non-monotonically with outlet pressure. The longest drainage time and the smallest drained mass occur at 0.06 MPa. Fire suppression performance improves as outlet pressure increases. A higher outlet pressure enables the foam solution to penetrate the flame zone more effectively and to cover the surface of the burning material. In addition, changes in foam properties enhance the thermal insulation and smothering effects of the foam layer, as well as its heat absorption and cooling capacity. These effects together improve the efficiency of fire source cooling. Full article

CoNi layered double hydroxides (CoNiLDHs) were successfully synthesized on nickel foam (NF) using a hydrothermal method. X-ray diffraction (XRD) analysis confirmed the formation of a well-defined hydrotalcite-like phase, including a strong (003) peak, indicating layered stacking. Scanning electron microscopy (SEM) revealed a 3D hierarchical nanosheet structure resembling flower-like arrays, which was further supported by EDS mapping showing a uniform distribution of Co, Ni, and O. Electrochemical studies demonstrated excellent OER activity, with a low overpotential of 188 mV at 10 mA/cm² and a Tafel slope of 97.48 mV/dec, inferring rapid reaction kinetics. Furthermore, the material exhibited a significant electrochemical surface area (ECSA) compared to bare NF. Chronoamperometry over 24 h confirmed the operational durability catalyst, stabilizing around 7–8 mA/cm², validating its potential as a cost-effective and efficient OER electrocatalyst in alkaline media. Full article

The flexible foam piezoresistive sensor demonstrates significant potential for wearable strain-sensing applications due to its substantial deformation capacity, excellent flexibility, and cost effectiveness. However, conventional flexible foam piezoresistive sensors often struggle to simultaneously achieve high sensitivity, a wide pressure detection range, fast response and long-term stability. This paper employed a glucose-based sugar-templating method to fabricate a fine-pore (50 μm) foam structure complemented by a dual-filler strategy to enhance overall performance. A robust porous conductive network was constructed by embedding zinc oxide (ZnO) and multi-walled carbon nanotubes (MWCNTs) into a polydimethylsiloxane (PDMS) matrix. The resulting sensor exhibits outstanding piezoresistive properties, featuring a wide linear detection range (0–80% strain) and a high sensitivity of 9.02 kPa⁻¹ within the 0–10 kPa pressure range. It demonstrates rapid response/recovery times of 50/70 ms and maintains stable output performance even after 5000 compression cycles at 300 kPa. The sensor also exhibits negligible environmental interference and excellent long-term stability. When attached to finger joints, feet soles, or the throat, the sensor enables functions such as finger bending recognition, race-walking violation discrimination, gait analysis, and vocal fold vibration recognition, thereby demonstrating its considerable potential for application in human–computer interaction and human motion detection. Full article

Expanded polystyrene (EPS) foam concrete is attractive for lightweight building applications, yet its practical use is often limited by weak EPS–cement interfacial bonding, which promotes interfacial debonding and crack propagation and thereby compromises mechanical performance. Although nano-SiO₂ (NS) has been reported to improve EPS–cement compatibility, the interfacial strengthening mechanism is still not fully clarified across scales, especially the molecular-level interactions that govern the formation of a robust interfacial transition zone (ITZ). Herein, EPS particles were modified with NS and a multi-scale framework (macro tests, micro-characterization, and molecular dynamics (MD) simulations) was employed to establish a mechanistic linkage between interfacial chemistry/structure and macroscopic performance. The results show that an optimal NS dosage of 9% (by cement mass) increases the 28-day compressive strength and flexural strength of EPS concrete by up to 18.3% and 11.2%, respectively, compared with the unmodified system. SEM, XRD, and FTIR collectively indicate a denser interfacial microstructure, increased hydration-product accumulation near the EPS surface, refined interfacial porosity, and the occurrence of condensation-related reactions involving NS. MD simulations further reveal that NS facilitates the formation of molecular bridges between EPS and C–S–H through hydrogen bonding and ionic interactions, which enhances interfacial adhesion and contributes to improved ITZ thermal stability. This study provides a cross-scale mechanistic understanding for designing high-performance EPS foam concrete via targeted interfacial engineering. MD simulations further suggest that NS enhances interfacial bonding by increasing the occurrence of hydrogen-bond networks and ionic associations at the EPS/C–S–H interface, as evidenced by the intensified interaction-related distributions and peaks in the simulation outputs. Full article

Enhancing plant protein structure, functionality, and digestion-associated bioactivity is pivotal to advancing sustainable food applications. In this study, a controlled thermal treatment was applied to Xanthoceras sorbifolium seed meal protein (XSMP) to characterize alterations in structural features, functional performance, and digestion-related bioactivity. Structural analyses showed that moderate heating induced partial unfolding and disaggregation, leading to reduced particle size and improved colloidal stability, with optimal performance observed at 65 °C. Accordingly, foaming capacity and emulsifying activity index reached their highest values under moderate heat pretreatment (71.43% and 27.21 m²/g, respectively). Simulated in vitro gastrointestinal digestion revealed that moderate heat pretreatment enhanced protease accessibility and was associated with increased formation of low-molecular-weight fragments. As a result, digestion products from optimally treated XSMP exhibited significantly enhanced antioxidant activities during the intestinal phase, including higher reducing power, Fe²⁺-chelating capacity (up to 51.21%), and lipid peroxidation inhibition (82.83%). In contrast, insufficient unfolding at lower temperatures or excessive aggregation at higher temperatures reduced the susceptibility to digestive proteases and the associated functional performance. These findings demonstrate that controlled heat treatment provides a simple and eco-friendly strategy to enhance the functional potential of XSMP, supporting its application as a functional protein ingredient. Full article

This study investigates the effects of roasting pre-treatment on Lupinus angustifolius protein isolate (LPI) and the resulting structure–function relationships relevant to food applications. Lupin seeds were roasted for 0, 10, 20, and 30 min prior to protein extraction, and the resulting LPI was characterized using circular dichroism (CD), Fourier-transform infrared (FT-IR) spectroscopy, intrinsic fluorescence spectroscopy, and SDS-PAGE. Unroasted LPI exhibited compact native conglutin structures with low solubility (58.64%), surface hydrophobicity (43.34 μg BPB), emulsifying activity (30.71 m²/g), and in vitro protein digestibility (IVPD, 82.84%). Roasting pre-treatment induced a biphasic structural response. Partial conformational changes increased solubility (up to 97.84%), exposed hydrophobic sites (peak 55.79 μg BPB), enhanced emulsifying activity (45.37 m²/g), doubled foaming capacity (210%), and improved IVPD (90.85%), likely due to structural changes that facilitated digestion. CD analysis showed a modest increase in α-helical content (3.43 → 6.74%) with minor fluctuations in β-sheet content, while fluorescence quenching indicated conformational loosening and partial reorganization. SDS-PAGE revealed the formation of soluble oligomers and high-molecular-weight aggregates, consistent with heat-induced association. Prolonged roasting reduced emulsion and foam stability because of aggregation, but maximized antioxidant capacity, likely associated with Maillard reaction products despite the observed depletion of amino acids. Overall, controlled roasting pre-treatment systematically modulates lupin protein structure and functionality, highlighting LPI as a competitive high-performance plant protein ingredient for food applications. Full article