Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

Article Types

Countries / Regions

Search Results (130)

Search Parameters:
Keywords = flexible conductor

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
25 pages, 18842 KB  
Article
Optimizing Power Line Inspection: A Novel Bézier Curve-Based Technique for Sag Detection and Monitoring
by Achref Abed, Hafedh Trabelsi and Faouzi Derbel
Energies 2025, 18(21), 5767; https://doi.org/10.3390/en18215767 - 31 Oct 2025
Viewed by 336
Abstract
Power line sag monitoring is critical for ensuring transmission system reliability and optimizing grid capacity utilization. Traditional sag detection methods rely on hyperbolic cosine models that assume ideal catenary behavior under uniform loading conditions. However, these models impose restrictive assumptions about weight distribution [...] Read more.
Power line sag monitoring is critical for ensuring transmission system reliability and optimizing grid capacity utilization. Traditional sag detection methods rely on hyperbolic cosine models that assume ideal catenary behavior under uniform loading conditions. However, these models impose restrictive assumptions about weight distribution and suspension conditions that limit accuracy under real-world scenarios involving wind loading, ice accumulation, and non-uniform environmental forces. This study introduces a novel Bézier curve-based mathematical framework for transmission line sag detection and monitoring. Unlike traditional hyperbolic cosine approaches, the proposed methodology eliminates idealized assumptions and provides enhanced flexibility for modeling actual conductor behavior under variable environmental conditions. The Bézier curve approach offers enhanced precision and computational efficiency through intuitive control point manipulation, making it well suited for Dynamic Line Rating (DLR) applications. Experimental validation was performed using a controlled laboratory setup with a 1:100 scaled transmission line model. Results demonstrate improvement in sag measurement accuracy, achieving an average error of 1.1% compared to 6.15% with traditional hyperbolic cosine methods—representing an 82% improvement in measurement precision. Statistical analysis over 30 independent experiments confirms measurement consistency with a 95% confidence interval of [0.93%, 1.27%]. The framework also demonstrates a 1.5 to 2 times increase in computational efficiency improvement over conventional template matching approaches. This mathematical framework establishes a robust foundation for advanced transmission line monitoring systems, with demonstrated advantages for power grid applications where traditional catenary models fail due to non-ideal environmental conditions. The enhanced accuracy and efficiency support improved Dynamic Line Rating implementations and grid modernization efforts. Full article
Show Figures

Figure 1

20 pages, 4835 KB  
Article
An Asymmetric SiC Power Module Directly Integrated with Vapor Chamber for Thermal Balancing in MMC
by Binyu Wang, Xiwei Zhou, Yawen Zhu, Mengfei Qi, Hai Lin, Bobin Yao, Shaohua Huang, Xuetao Wang, Qisheng Wu and Weiyu Liu
Appl. Sci. 2025, 15(20), 10869; https://doi.org/10.3390/app152010869 - 10 Oct 2025
Viewed by 457
Abstract
Power modules in silicon carbide (SiC)-based modular multilevel converters (MMCs) suffer from notably severe thermal imbalance and localized overheating. This paper puts forward an asymmetric SiC power module with direct integration of a vapor chamber (VC), designed to balance the thermal distribution inside [...] Read more.
Power modules in silicon carbide (SiC)-based modular multilevel converters (MMCs) suffer from notably severe thermal imbalance and localized overheating. This paper puts forward an asymmetric SiC power module with direct integration of a vapor chamber (VC), designed to balance the thermal distribution inside MMC SMs. Specifically, the chips on the lower side of the HBSM are soldered onto a VC, which is additionally mounted on the direct bonding copper (DBC). Endowed with merits such as favorable temperature uniformity, exceptional thermal conductivity, compact size, flexible design, high integration level, and reasonable cost, the VC serves as an outstanding heat diffuser significantly expanding the effective thermal conduction area and reducing thermal resistance. Moreover, in this structure, the VC also functions as a conductor for device current. Finite element method (FEM) simulation results reveal that the proposed structure can notably reduce the hotspot temperature (from 109 °C to 71.8 °C), the maximum temperature difference among chips (from 45 °C to 13.89 °C), and the low-frequency temperature swing (TSL) (from 68 °C to 38 °C). Consequently, the issues of localized overheating and thermal imbalance in SiC-MMC SMs are effectively addressed. Lifetime analysis further indicates that the proposed structure can reduce the annual damage rate of the chip solder layer by 92.6%. Full article
Show Figures

Figure 1

27 pages, 4892 KB  
Review
Progress in Cellulose-Based Polymer Ionic Conductors: From Performance Optimization to Strain-Sensing Applications
by Rouyi Lu, Yinuo Wang, Hao Pang, Panpan Zhang and Qilin Hua
Nanoenergy Adv. 2025, 5(4), 12; https://doi.org/10.3390/nanoenergyadv5040012 - 28 Sep 2025
Viewed by 585
Abstract
Intrinsically stretchable polymer ionic conductors (PICs) hold significant application prospects in fields such as flexible sensors, energy storage devices, and wearable electronic devices, serving as promising solutions to prevent mechanical failure in flexible electronics. However, the development of PICs is hindered by an [...] Read more.
Intrinsically stretchable polymer ionic conductors (PICs) hold significant application prospects in fields such as flexible sensors, energy storage devices, and wearable electronic devices, serving as promising solutions to prevent mechanical failure in flexible electronics. However, the development of PICs is hindered by an inherent trade-off between mechanical robust and electrical properties. Cellulose, renowned for its high mechanical strength, tunable chemical groups, abundant resources, excellent biocompatibility, and remarkable recyclability and biodegradability, offers a powerful strategy to decouple and enhance mechanical and electrical properties. This review presents recent advances in cellulose-based polymer ionic conductors (CPICs), which exhibit exceptional design versatility for flexible electrodes and strain sensors. We systematically discuss optimization strategies to improve their mechanical properties, electrical conductivity, and environmental stability while analyzing the key factors such as sensitivity, gauge factor, strain range, response time, and cyclic stability, where strain sensing refers to a technique that converts tiny deformations (i.e., strain) of materials or structures under external forces into measurable physical signals (e.g., electrical signals) for real-time monitoring of their deformation degree or stress state. Full article
Show Figures

Figure 1

20 pages, 7508 KB  
Article
Design and Assessment of Flexible Capacitive Electrodes for Reusable ECG Monitoring: Effects of Sweat and Adapted Front-End Configuration
by Ivo Iliev, Georgi T. Nikolov, Nikolay Tomchev, Bozhidar I. Stefanov and Boriana Tzaneva
Sensors 2025, 25(18), 5856; https://doi.org/10.3390/s25185856 - 19 Sep 2025
Viewed by 721
Abstract
This work presents the development and characterization of a flexible capacitive electrode for non-contact ECG acquisition, fabricated using a simple and cost-effective method from readily available materials. The electrode consists of a multilayer structure with a copper conductor laminated by a polyimide (Kapton [...] Read more.
This work presents the development and characterization of a flexible capacitive electrode for non-contact ECG acquisition, fabricated using a simple and cost-effective method from readily available materials. The electrode consists of a multilayer structure with a copper conductor laminated by a polyimide (Kapton®) dielectric layer on a polyurethane support. The impedance and capacitance of the electrode were evaluated under varying textile moisture levels with artificial sweat, as well as after exposure to common disinfectants including ethyl alcohol and iodine tincture. Electrochemical impedance spectroscopy (EIS) and broadband impedance measurements (10−1–105 Hz) confirmed stable capacitive behavior, moderate sensitivity to moisture, and chemical stability of the Kapton–copper interface under conditions simulating repeated use. A custom front-end readout circuit was implemented to demonstrate through-textile ECG signal acquisition. Simulator tests reproduced characteristic waveform patterns, and preliminary volunteer recordings confirmed the feasibility of through-textile acquisition. These results highlight the promise of the electrode as a low-cost platform for future wearable biosignal monitoring technical research. Full article
Show Figures

Figure 1

23 pages, 4793 KB  
Article
Undoped Polybenzimidazole Membranes Composited with CeP5O14 for Use in Hydrogen Fuel Cells at 200 °C
by Oksana Zholobko, Abdul Salam, Muhammad Muzamal. Ashfaq, Xiaoning Qi and Xiang-Fa Wu
Hydrogen 2025, 6(3), 70; https://doi.org/10.3390/hydrogen6030070 - 16 Sep 2025
Viewed by 1328
Abstract
Intermediate-temperature (IT) proton-exchange membranes (PEMs) play vital roles in hydrogen and direct liquid fuel cells, electrolyzers, and other electrochemical membrane reactors at elevated temperatures of higher than 150 °C. This article reports the fabrication and performance assessment of a type of new IT [...] Read more.
Intermediate-temperature (IT) proton-exchange membranes (PEMs) play vital roles in hydrogen and direct liquid fuel cells, electrolyzers, and other electrochemical membrane reactors at elevated temperatures of higher than 150 °C. This article reports the fabrication and performance assessment of a type of new IT polymer–inorganic composite (PIC) PEMs that were made of cerium ultraphosphate (CeP5O14-CUP) as the durable solid-state proton conductor and undoped polybenzimidazole (PBI) as the high-temperature (HT) polymeric binder. The proton conductivity and electrochemical performance of the PIC PEMs were characterized at 200 °C with varying membrane thickness, processing parameters, and operating conditions using a single-stack hydrogen fuel cell connected to a fuel cell test station. Experimental results show that the PIC membranes (with CUP of 75 wt.%) carried high mechanical flexibility and strength as well as noticeably reduced water uptake of 4.4 wt.% compared to pristine PBI membranes of 14.0 wt.%. Single-stack hydrogen fuel cell tests at 200 °C in a humidified hydrogen and air environment showed that the proton conductivity of the PIC PEMs was measured up to 0.105 S/cm, and the electrochemical performance exhibited its dependence upon the membrane thickness with the power density of up to 191.7 mW/cm2. Discussions are made to explore performance dependence and improvement strategies. The present study expects the promising future of the IT-PIC-PEMs for broad applications in high-efficiency electrochemical energy conversion and value-added chemical production at elevated temperatures of 200 °C or higher. Full article
Show Figures

Figure 1

40 pages, 7071 KB  
Review
Electrical Properties of Composite Materials: A Comprehensive Review
by Thomaz Jacintho Lopes, Ary Machado de Azevedo, Sergio Neves Monteiro and Fernando Manuel Araujo-Moreira
J. Compos. Sci. 2025, 9(8), 438; https://doi.org/10.3390/jcs9080438 - 15 Aug 2025
Cited by 1 | Viewed by 2729
Abstract
Conductive composites are a flexible class of engineered materials that combine conductive fillers with an insulating matrix—usually made of ceramic, polymeric, or a hybrid material—to customize a system’s electrical performance. By providing tunable electrical properties in addition to benefits like low density, mechanical [...] Read more.
Conductive composites are a flexible class of engineered materials that combine conductive fillers with an insulating matrix—usually made of ceramic, polymeric, or a hybrid material—to customize a system’s electrical performance. By providing tunable electrical properties in addition to benefits like low density, mechanical flexibility, and processability, these materials are intended to fill the gap between conventional insulators and conductors. The increasing need for advanced technologies, such as energy storage devices, sensors, flexible electronics, and biomedical interfaces, has significantly accelerated their development. The electrical characteristics of composite materials, including metallic, ceramic, polymeric, and nanostructured systems, are thoroughly examined in this review. The impact of various reinforcement phases—such as ceramic fillers, carbon-based nanomaterials, and metallic nanoparticles—on the electrical conductivity and dielectric behavior of composites is highlighted. In addition to conduction models like correlated barrier hopping and Debye relaxation, the study investigates mechanisms like percolation thresholds, interfacial polarization, and electron/hole mobility. Because of the creation of conductive pathways and improved charge transport, developments in nanocomposite engineering, especially with regard to graphene derivatives and silver nanoparticles, have shown notable improvements in electrical performance. This work covers the theoretical underpinnings and physical principles of conductivity and permittivity in composites, as well as experimental approaches, characterization methods (such as SEM, AFM, and impedance spectroscopy), and real-world applications in fields like biomedical devices, sensors, energy storage, and electronics. This review provides important insights for researchers who want to create and modify multifunctional composite materials with improved electrical properties by bridging basic theory with technological applications. Full article
(This article belongs to the Special Issue Optical–Electric–Magnetic Multifunctional Composite Materials)
Show Figures

Figure 1

23 pages, 5135 KB  
Article
Strategic Multi-Stage Optimization for Asset Investment in Electricity Distribution Networks Under Load Forecasting Uncertainties
by Clainer Bravin Donadel
Eng 2025, 6(8), 186; https://doi.org/10.3390/eng6080186 - 5 Aug 2025
Viewed by 502
Abstract
Electricity distribution systems face increasing challenges due to demand growth, regulatory requirements, and the integration of distributed generation. In this context, distribution companies must make strategic and well-supported investment decisions, particularly in asset reinforcement actions such as reconductoring. This paper presents a multi-stage [...] Read more.
Electricity distribution systems face increasing challenges due to demand growth, regulatory requirements, and the integration of distributed generation. In this context, distribution companies must make strategic and well-supported investment decisions, particularly in asset reinforcement actions such as reconductoring. This paper presents a multi-stage methodology to optimize reconductoring investments under load forecasting uncertainties. The approach combines a decomposition strategy with Monte Carlo simulation to capture demand variability. By discretizing a lognormal probability density function and selecting the largest loads in the network, the methodology balances computational feasibility with modeling accuracy. The optimization model employs exhaustive search techniques independently for each network branch, ensuring precise and consistent investment decisions. Tests conducted on the IEEE 123-bus feeder consider both operational and regulatory constraints from the Brazilian context. Results show that uncertainty-aware planning leads to a narrow investment range—between USD 55,108 and USD 66,504—highlighting the necessity of reconductoring regardless of demand scenarios. A comparative analysis of representative cases reveals consistent interventions, changes in conductor selection, and schedule adjustments based on load conditions. The proposed methodology enables flexible, cost-effective, and regulation-compliant investment planning, offering valuable insights for utilities seeking to enhance network reliability and performance while managing demand uncertainties. Full article
(This article belongs to the Section Electrical and Electronic Engineering)
Show Figures

Figure 1

31 pages, 2562 KB  
Review
Dynamic Line Rating: Technology and Future Perspectives
by Raúl Peña, Antonio Colmenar-Santos and Enrique Rosales-Asensio
Electronics 2025, 14(14), 2828; https://doi.org/10.3390/electronics14142828 - 15 Jul 2025
Cited by 1 | Viewed by 3087
Abstract
Dynamic Line Rating (DLR) technology is presented as a key solution to optimize the transmission capacity of power lines without the need to make investments in new infrastructure. Unlike traditional methods based on static estimates, DLR allows the thermal capacity of conductors to [...] Read more.
Dynamic Line Rating (DLR) technology is presented as a key solution to optimize the transmission capacity of power lines without the need to make investments in new infrastructure. Unlike traditional methods based on static estimates, DLR allows the thermal capacity of conductors to be evaluated in real time, considering the environmental and operational conditions. This article presents a state-of-the-art analysis of this technology, including a review of the main solutions currently available on the market. Likewise, the influence of variables such as ambient temperature, wind speed and direction or solar radiation in the determination of dynamic load capacity is discussed. It also reviews various pilot and commercial projects implemented internationally, evaluating their results and lessons learned. Finally, the main technological, regulatory, and operational challenges faced by the mass adoption of DLR are identified, including aspects such as the prediction of the dynamic capacity value, combination with other flexibility options, or integration with network management systems. This review is intended to serve as a basis for future developments and research in the field. Full article
Show Figures

Figure 1

48 pages, 6397 KB  
Review
Advancements in Electrochromic Technology for Multifunctional Flexible Devices
by Alice Marciel, Joel Borges, Luiz Pereira, Rui F. Silva and Manuel Graça
Materials 2025, 18(13), 2964; https://doi.org/10.3390/ma18132964 - 23 Jun 2025
Cited by 2 | Viewed by 2208
Abstract
The design and investigation of electrochromic devices have advanced significantly, including distinct applications such as self-charged smart windows, aerospace interactive windows, low power flexible and ecofriendly displays, automatic dimming rearview, wearable smart textiles, military and civilian camouflage systems, electrochromic sensors, among others. Although [...] Read more.
The design and investigation of electrochromic devices have advanced significantly, including distinct applications such as self-charged smart windows, aerospace interactive windows, low power flexible and ecofriendly displays, automatic dimming rearview, wearable smart textiles, military and civilian camouflage systems, electrochromic sensors, among others. Although significant progress has been made in related fields, achieving the full potential of electrochromic devices to meet the standards of maturity and practical applications remains a persistent challenge. Electrochromic devices are typically multilayered structures that can be designed as either rigid or flexible systems, depending on the type of substrate employed. Conventional electrochromic devices comprise layered structures that include transparent electrodes, electrochromic materials, ionic conductors, and ion storage materials. On the other hand, multifunctional systems integrate bifunctional materials or distinct functional layers to simultaneously achieve optical modulation and additional capabilities such as energy storage. The development of advanced materials, comprehensive electrochemical kinetic analysis, the optimization and advancement of process techniques and deposition methods, and innovative device designs are active areas of extensive global research. This review focuses on the recent advances in multifunctional electrochromic materials and devices with particular emphasis on the integration of electrochromic technology with other functional technologies. It further identifies current challenges, proposes potential solutions, and outlines future research directions focused on advancing this technology in both niche and scalable applications. Full article
Show Figures

Figure 1

15 pages, 2205 KB  
Article
Highly Stretchable, Low Hysteresis, and Transparent Ionogels as Conductors for Dielectric Elastomer Actuators
by Limei Zhang, Hong Li, Zhiquan Li, Weimin Pan, Yi Men, Niankun Zhang, Jing Xu and Xuewei Liu
Gels 2025, 11(5), 369; https://doi.org/10.3390/gels11050369 - 17 May 2025
Cited by 1 | Viewed by 1325
Abstract
As conductive materials, ionogels have attracted significant attention for their potential applications in flexible wearable electronics. However, preparing an ionogel with mechanical properties akin to human skin while also achieving transparency, adhesion, and low hysteresis through simple processes remains challenging. Here, we introduce [...] Read more.
As conductive materials, ionogels have attracted significant attention for their potential applications in flexible wearable electronics. However, preparing an ionogel with mechanical properties akin to human skin while also achieving transparency, adhesion, and low hysteresis through simple processes remains challenging. Here, we introduce a multifunctional ionogel synthesized via a one-step photopolymerization method. By leveraging the good compatibility between the ionic liquid and the polymer network, as well as the hydrogen bonding and chemical crosslinking within the gel network, we achieved an ionogel with high transparency (>98%), stretchability (fracture strain of 19), low hysteresis (<5.83%), strong adhesion, robust mechanical stability, excellent electrical properties, a wide operating temperature range, and a tunable modulus (1–103 kPa) that matches human skin. When used as a conductor in soft actuators, the ionogel enabled a large area strain of 36% and a fast electromechanical conversion time of less than 1 s. The actuator demonstrated good actuation performance with voltage and frequency dependence, electrochemical stability, and outstanding durability over millions of cycles. This study provides a simple and effective method to produce multifunctional ionogels with tailored mechanical properties that match those of human skin, paving the way for their application in flexible wearable electronics. Full article
(This article belongs to the Section Gel Analysis and Characterization)
Show Figures

Graphical abstract

16 pages, 5598 KB  
Article
Hybrid Fabrics for Ohmic Heating Applications
by Jiří Militký, Karel Kupka, Veronika Tunáková and Mohanapriya Venkataraman
Polymers 2025, 17(10), 1339; https://doi.org/10.3390/polym17101339 - 14 May 2025
Viewed by 688
Abstract
Textile structures with ohmic (Joule) heating capability are frequently used for personal thermal management by tuning fluctuations in human body temperature that arise due to climatic changes or for medical applications as electrotherapy. They are constructed from electrically conductive textile structures prepared in [...] Read more.
Textile structures with ohmic (Joule) heating capability are frequently used for personal thermal management by tuning fluctuations in human body temperature that arise due to climatic changes or for medical applications as electrotherapy. They are constructed from electrically conductive textile structures prepared in different ways, e.g., from metallic yarns, conductive polymers, conductive coatings, etc. In comparison with other types of flexible ohmic heaters, these structures should be corrosion resistant, air permeable, and comfortable. They should not loose ohmic heating efficiency due to frequent intensive washing and maintenance. In this study, the basic electrical properties of a conductive fabric composed of a polyester/cotton fiber mixture and a small amount of fine stainless-steel staple fibers (SS) were evaluated and predicted. Even though the basic conductive component of SS fibers is iron and its electrical characteristics obey Ohm’s law, the electrical behavior of the prepared fabric was highly nonlinear, resembling a more complex response than that of a classical conductor. The non-linear behavior was probably due to non-ideal, poorly defined random interfaces between individual short SS fibers. A significant time–dynamics relationship was also shown. Using the Stefan–Boltzmann law describing radiation power, we demonstrated that it is possible to predict surface temperature due to the ohmic heating of a fabric related to the input electrical power. Significant local temperature variations in the heated hybrid fabric in both main directions (warp and weft) were identified. Full article
(This article belongs to the Section Polymer Fibers)
Show Figures

Figure 1

19 pages, 8026 KB  
Article
Analysis of Wind-Induced Vibration Response in Additional Conductors and Fittings Based on the Finite Element Method
by Like Pan, Aobo Yang, Tong Xing, Yuan Yuan, Wei Wang and Yang Song
Energies 2025, 18(10), 2487; https://doi.org/10.3390/en18102487 - 12 May 2025
Viewed by 652
Abstract
Wind-induced vibrations in additional conductors on electrified railway catenary systems pose a risk to operational safety and long-term structural performance. This study investigates the dynamic response of these components under wind excitation through nonlinear finite element analysis. A wind speed spectrum model is [...] Read more.
Wind-induced vibrations in additional conductors on electrified railway catenary systems pose a risk to operational safety and long-term structural performance. This study investigates the dynamic response of these components under wind excitation through nonlinear finite element analysis. A wind speed spectrum model is developed using wind tunnel tests and field data, and the autoregressive method is used to generate realistic wind fields incorporating longitudinal, lateral, and vertical components. A detailed finite element model of the additional conductors and fittings was constructed using the Absolute Nodal Coordinate Formulation to account for large deformations. Time domain simulations with the Newmark-β method were conducted to analyze vibration responses. The results show that increased wind speeds lead to greater vibration amplitudes, and the stochastic nature of wind histories significantly affects vibration modes. Higher conductor tension effectively reduces vibrations, while longer spans increase flexibility and susceptibility to oscillation. The type of fitting also influences system stability; support-type fittings demonstrate lower stress fluctuations, reducing the likelihood of resonance. This study enhances understanding of wind-induced responses in additional conductor systems and informs strategies for vibration mitigation in high-speed railway infrastructure. Full article
(This article belongs to the Section A3: Wind, Wave and Tidal Energy)
Show Figures

Figure 1

22 pages, 3287 KB  
Article
Various Designs of Spoke-Type Permanent Magnet Motor for Performance Optimization
by Vasilija Sarac, Dragan Minovski, Sara Aneva, Petar Janiga, Miroslava Farkas Smitkova, Darko Bogatinov and Ana Atanasova
Machines 2025, 13(5), 375; https://doi.org/10.3390/machines13050375 - 30 Apr 2025
Cited by 1 | Viewed by 1220
Abstract
Obtaining an optimal motor design is not always a simple task, considering that it involves designing a model with many interrelated parameters, where each modification significantly affects the motor’s performance characteristics. This paper analyses numerous synchronous motor models with embedded magnets of spoke-type, [...] Read more.
Obtaining an optimal motor design is not always a simple task, considering that it involves designing a model with many interrelated parameters, where each modification significantly affects the motor’s performance characteristics. This paper analyses numerous synchronous motor models with embedded magnets of spoke-type, obtained by varying several parameters (magnets and motor length, magnets width, and number of conductors per slot) within defined limits in a software module optimetric analysis. Each combination of these varied parameters results in a different motor model with corresponding performance characteristics. From the obtained models, the best solutions are identified, i.e., combinations of parameters that result in high efficiency while simultaneously minimizing the consumption of magnetic material and reducing cogging torque. The conducted analysis revealed that there is more than one model that can be considered as optimal, especially when considering multiple objectives, such as high efficiency, low magnetic material consumption, reduced dimensions, and low cogging torque. The application of optimetric analysis also enables the execution of a sensitivity analysis, examining the impact of each varied parameter on the corresponding objective function. The presented methodology offers the designer a range of solutions that can be identified as optimal, providing greater flexibility in the construction of appropriate prototypes. Full article
Show Figures

Figure 1

19 pages, 6105 KB  
Article
Polylactic Acid and Polyhydroxybutyrate as Printed Circuit Board Substrates: A Novel Approach
by Zahra Fazlali, David Schaubroeck, Maarten Cauwe, Ludwig Cardon, Pieter Bauwens and Jan Vanfleteren
Processes 2025, 13(5), 1360; https://doi.org/10.3390/pr13051360 - 29 Apr 2025
Cited by 1 | Viewed by 1663
Abstract
This study presents a novel approach to manufacture a rigid printed circuit board (PCB) using sustainable polymers. Current PCBs use a fossil-fuel-based substrate, like FR4. This presents recycling challenges due to its composite nature. Replacing the substrate with an environmentally friendly alternative leads [...] Read more.
This study presents a novel approach to manufacture a rigid printed circuit board (PCB) using sustainable polymers. Current PCBs use a fossil-fuel-based substrate, like FR4. This presents recycling challenges due to its composite nature. Replacing the substrate with an environmentally friendly alternative leads to a reduction in negative impacts. Polylactic acid (PLA) and Polyhydroxybutyrate (PHB) biopolymers are used in this study. These two biopolymers have low melting points (130–180 °C, and 170–180 °C, respectively) and cannot withstand the high temperature soldering process (up to 260 °C for standard SAC (SnAgCu, tin/silver/copper) lead free solder processes). Our approach for replacing the PCB substrate is applying the PLA/PHB carrier substrate at the end of the PCB manufacturing process using injection molding technology. This approach involves all the standard PCB processes, including wet etching of the Cu conductors, and component assembly with SAC solder on a thin flexible polyimide (PI) foil with patterned Cu conductors and then overmolding the biopolymer onto the foil to create a rigid base. This study demonstrates the functionality of two test circuits fabricated using this method. In addition, we evaluated the adhesion between the biopolymer and PI to achieve a durable PCB. Moreover, we performed two different end-of-life approaches (debonding and composting) as a part of the end-of-life consideration. By incorporating biodegradable materials into PCB standard manufacturing, the CO2 emissions and energy consumption are significantly reduced, and installation costs are lowered. Full article
Show Figures

Figure 1

17 pages, 9301 KB  
Review
Recent Progress in Copper Nanowire-Based Flexible Transparent Conductors
by Jiaxin Shi, Mingyang Zhang, Su Ding and Ge Cao
Coatings 2025, 15(4), 465; https://doi.org/10.3390/coatings15040465 - 15 Apr 2025
Cited by 1 | Viewed by 2194
Abstract
With the increasing demand for alternatives to traditional indium tin oxide (ITO), copper nanowires (Cu NWs) have gained significant attention due to their excellent conductivity, cost-effectiveness, and ease of synthesis. However, challenges such as wire–wire contact resistance and oxidation susceptibility hinder their practical [...] Read more.
With the increasing demand for alternatives to traditional indium tin oxide (ITO), copper nanowires (Cu NWs) have gained significant attention due to their excellent conductivity, cost-effectiveness, and ease of synthesis. However, challenges such as wire–wire contact resistance and oxidation susceptibility hinder their practical applications. This review discusses the development and challenges associated with Cu NW-based flexible transparent conductors (FTCs). Cu NWs are considered a promising alternative to traditional materials like ITO, thanks to their high electrical conductivity and low cost. This paper explores various synthesis methods for Cu NWs, including template-assisted synthesis, hydrazine reduction, and hydrothermal processes, while highlighting the advantages and limitations of each approach. The key challenges, such as contact resistance, oxidation, and the need for protective coatings, are also addressed. Several strategies to enhance the conductivity and stability of Cu NW-based FTCs are proposed, including thermal sintering, laser sintering, acid treatment, and photonic sintering. Additionally, protective coatings like noble metal core–shell layers, electroplated layers, and conductive polymers like PEDOT:PSS are discussed as effective solutions. The integration of graphene with Cu NWs is explored as a promising method to improve oxidation resistance and overall performance. The review concludes with an outlook on the future of Cu NWs in flexible electronics, emphasizing the need for scalable, cost-effective solutions to overcome current challenges and improve the practical application of Cu NW-based FTCs in advanced technologies such as displays, solar cells, and flexible electronics. Full article
(This article belongs to the Special Issue Design of Nanostructures for Energy and Environmental Applications)
Show Figures

Figure 1

Back to TopTop