Search Results (1,848)

We co-modified layered double hydroxide (LDH) in water using phosphocreatine (PC) and dodecylphosphoric acid (DPA) to obtain a highly dispersible LDH. Embedding this LDH in epoxy enabled V-0 at 7 wt% and lowered HRR, THR and TSP, attributed to a dense char and PC-DPA synergy. SEM, WAXS, and TGA characterised the structure and thermal behaviour of the functionalised LDHs. These modified LDHs were then loaded into the epoxy resin (EP) to develop flame-retardant nanocomposites. Compared to unmodified LDH (NO₃-LDH) and PC-modified LDH (PC-LDH), PC-DPA-LDH showed superior dispersion and compatibility within the epoxy matrix. As a result, PC-DPA-LDH/EP achieved a UL-94 V-0 rating at only 7 wt% loading, while NO₃-LDH/EP had no rating, and PC-LDH/EP reached only V-2. Moreover, PC-DPA-LDH/EP demonstrated significant decreases in peak heat release rate (46.4%), total heat release (34.5%), and total smoke production (59.7%) compared with neat EP. These improvements were attributed to the synergistic flame-retardant effects of PC and DPA, as well as to the formation of a compact char layer that effectively insulated the underlying material and suppressed volatile emissions. This work highlights the potential of bio-based, aqueous-synthesised nanohybrids for high-efficiency, eco-friendly flame-retardant epoxy systems. Full article

This review examines how plant polyphenols enable multifunctional textiles, offering a sustainable alternative to synthetic dyes and nanomaterial-based treatments. A literature search (2001–2025) identified 105 peer-reviewed studies across eight functional areas. Abundant in agricultural and industrial byproducts, plant polyphenols act as natural colorants, bio-adhesives, and performance enhancers—providing coloration, antibacterial activity, UV protection, flame retardancy, deodorization, antioxidant capacity, superhydrophobicity, and more. Their catechol and pyrogallol groups bind strongly to natural and synthetic fibers via hydrogen bonding, π–π stacking, and metal chelation, ensuring durable, nontoxic functionality. We analyze structure–function links and scalable methods, including pad-dry-cure and metal–phenolic network (MPN) assembly, which were validated against ISO, ASTM, and AATCC standards. Polyphenol-based textiles match or exceed conventional ones in key metrics, with added benefits: full biodegradability, low ecotoxicity, and skin compatibility. Key advances include enzymatic polymerization for wash-stable color, MPN tuning for customizable functions, and using waste-derived polyphenols. However, major challenges remain: narrow color range (mostly yellow, brown, black) and poor wash/UV resistance, leading to rapid fading and loss of antibacterial/UV protection after laundering. Solving these is a top priority for future work. Overall, this review delivers a practical, science-based roadmap for high-performance, sustainable textiles that align with the Sustainable Development Goals and meet real-world needs in healthcare, sportswear, and smart wearables. Full article

This study demonstrates an electrode–electrolyte co-design strategy to address the long-standing performance–safety trade-off in lithium-ion batteries by integrating electrospun TiNb₂O₇ (TNO) nanofiber anodes with fluorinated flame-retardant electrolytes. The electrochemical compatibility of TNO was systematically evaluated over a wide voltage window (0.01–3.0 V) using a conventional carbonate electrolyte and two fluorinated systems (TFMAF and NOMAF). At low current densities, the fluorinated electrolytes deliver capacities comparable to those of the carbonate electrolyte, whereas the carbonate system exhibits superior rate capability at high current densities. Among the flame-retardant electrolytes, TFMAF shows slightly improved electrochemical performance, particularly in terms of rate capability and cycling stability. Elevated temperatures enhance ionic conductivity and reduce polarization across all systems, while low-temperature EIS/DRT analysis reveals distinct, electrolyte-dependent differences in interfacial resistance and charge-transfer behavior. Accelerating rate calorimetry confirms that the fluorinated electrolytes significantly improve thermal safety. Notably, NOMAF exhibits superior thermal stability and emerges as a more practical electrolyte candidate due to its enhanced safety and lower cost. Full article

Materials derived from renewable and recycled resources offer a promising route toward more sustainable thermoset composites. In this study, waste poly(ethylene terephthalate) (PET) was depolymerized by glycolysis with propylene glycol to obtain a glycolysate, and subsequently polycondensed with biobased propylene glycol, maleic anhydride, and trimethylolpropane diallyl ether to synthesize biobased UV-curable unsaturated polyester resin (UV-bUPR). The composites were prepared with acryloyl-modified Kraft lignin (K_rL-A) as a reactive bio-filler using a dual-curing approach, in which rapid UV curing was followed by thermal/redox post-curing to improve conversion and network homogeneity. The structure of the synthesized resin and composites was confirmed by FTIR and NMR spectroscopy. Mechanical properties were evaluated by tensile testing and hardness measurements, while morphology and fracture behavior were analyzed by scanning electron microscopy. The unmodified lignin decreased tensile performance due to limited compatibility with the polyester matrix and the formation of interfacial defects and agglomerates. In contrast, K_rL-A exhibited improved dispersion and stronger filler–matrix interactions, resulting in superior mechanical performance. The most pronounced effect of lignin modification was observed at 15 wt.% filler loading, where the tensile strength reached 27.83 MPa, compared with 13.91 MPa for the corresponding unmodified system. The developed composites also showed improved sustainability, assessed through the E-factor, due to the combined use of recycled PET and renewable lignin. Full article

In this study, six serpentine resistive strain sensors are manufactured on two cantilevers made of FR-4 (Flame Retardant 4) with dimensions of 25 mm × 140 mm. Three strain sensors are printed on each substrate using particle-free EI 615 silver ink. The method of fabrication is hybrid in nature and consists of aerosol jet (AJ) printing a layer of conductive material and selectively sintering certain regions before removing the non-sintered material with 1-dodecene solvent. The gauges on one cantilever are coated with a 10 µm dielectric layer using Norland Electronic Adhesives (NEA) 121, which serves as the passivation layer, while the three gauges on the other cantilever are left exposed. The samples are subjected to two standard thermal–mechanical loading conditions: namely, a vibration test according to the MIL-STD-883 method 2007 Cond A and a high-temperature soak test according to the Mil-Std-883 method 1008 Cond B. The reliability of the devices is quantified by assessing the percent change in their resistances and gauge factors (GF) between tests. The percent change is then used to ascribe a reliability metric to the gauges. Full article

Transformer fires within indoor substations constitute severe hydrocarbon fire scenarios characterized by rapid heat release rates and extreme peak temperatures, posing a critical threat to the structural integrity of steel frameworks and power grid stability. To rigorously assess structural safety under such conditions, this study employs a sequential thermal-mechanical coupled numerical methodology combining Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA). Focusing on a 110 kV indoor substation, the research simulates the transient, non-uniform temperature fields induced by transformer oil combustion and analyzes the thermo-mechanical response of key steel components. Furthermore, the protective efficacy of two non-intumescent coatings (Material A and Material B) with distinct thermal conductivities is systematically evaluated. Computational results elucidate significant thermal stratification, with upper-level structures sustaining exposure to temperatures exceeding 1500 K. Unprotected steel components subjected to direct flame impingement exhibit severe stress concentrations and plastic deformation, reaching their load-bearing limit within 4825 s. The application of fire-retardant coatings markedly enhances fire resistance; a 5 mm layer of Material A (λ = 0.20 W/(m·K)) extends the time to failure to approximately 9390 s. Notably, increasing the thickness of Material A to 20 mm, or alternatively employing a 10 mm layer of Material B (λ = 0.10 W/(m·K)), effectively mitigates thermal stress concentrations. This ensures structural deformation remains within safe limits throughout a 3 h (10,800 s) fire duration. This study provides a theoretical basis and quantitative engineering references for the optimal fire protection design of substation steel structures. Full article

Environmental fires pose a serious threat to energy security, ecosystems and public safety, whilst traditional halogenated flame retardants suffer from limitations such as high environmental residue risks and insufficient flame-retardant efficacy. In this study, sodium alginate (SA) was utilised as the matrix, with the incorporation of ammonium polyphosphate (APP) and phytic acid (PA), in conjunction with SiO₂-APTES surface modification, to prepare nitrogen–phosphorus synergistic bio-based flame-retardant gels. The present study systematically investigated the influence of the N/P molar ratio on the gelation kinetics, rheological behaviour, microstructure and flame-retardant performance of the gel. The study revealed a nitrogen–phosphorus coupled gas–solid two-phase synergistic flame-retardant mechanism. The results indicate that at an N/P ratio of 1/4, the gel forms a stable dual-network structure comprising ionic cross-links and Si–O–P covalent bonds. In the gas phase, the thermal decomposition of APP releases inert NH₃, which dilutes oxygen and quenches gas-phase radicals (·OH, ·H). In the condensed phase, the phosphate groups of PA-catalysed SA form Si–O–P covalent bonds with SiO₂ under the mediation of APTES, creating a dense, insulating char layer. In comparison with the control group (N/P = 0/0), the optimal gel sample (N/P = 1/4) demonstrated a 33% increase in shear stress, a 10% reduction in the peak heat release rate (HRR), a 75% decrease in total smoke production (TSP), and a 150% increase in char layer thickness after combustion, while maintaining adequate mechanical strength, thermal stability, and environmental friendliness. This work provides novel insights and strategies for the development of green, highly efficient flame-retardant materials for environmental fire prevention and control. Full article

Natural fibers are among the most extensively exploited bio-based materials in industry due to their abundance, affordability, and biodegradability. However, their intrinsic properties often require improvement through chemical, mechanical, or enzymatic treatments to expand their applications. Phosphorylation is a highly effective chemical modification that enables the covalent grafting of phosphate groups onto the fiber backbone. These functionalities enhance hydrophilicity, anionic charge density, swelling capacity, and water uptake, while significantly improving flame-retardant performance. In addition, phosphorylation can reduce energy consumption and production costs in the manufacture of functionalized micro- and nanofibrillated fibers, as the increased swelling facilitates fibrillation. Consequently, phosphorylated fibers are suitable for water treatment, biomedical devices, construction materials, and other advanced materials. Dozens of reagents and various synthetic routes have been explored to perform this reaction, each producing materials with distinct properties. Phosphorus content remains the primary parameter used to assess modification efficiency. This literature review examines existing phosphorylation methods, including reagents, substrates, and characterization techniques, and discusses applications such as flame retardancy, thermal insulation, ion exchange, energy storage, electrodes, and battery recycling. It also briefly addresses key challenges, including limited hydroxyl accessibility, control of the degree of substitution, potential cellulose degradation, and scalability constraints. Full article

As demand for energy-efficient buildings grows, the use of expanded polystyrene (EPS) insulation is expected to increase, intensifying the need for material-efficient strategies such as recycling and reuse. This study investigates the technical feasibility, chemical safety, and climate implications of reusing EPS insulation recovered from building and infrastructure applications. EPS boards with service lives exceeding 20 years were collected from demolition sites and characterised for density, compressive strength, thermal conductivity, and hazardous substance content. Measured material properties were compared with historical test reports from 1976 to 2009 to assess long-term performance. The thermal conductivity and compressive strength of the used EPS samples fell within or close to the 95% prediction intervals for the corresponding products at the time of production, indicating limited long-term degradation. No brominated flame retardants or other substances of concern were detected above the detection limits. Life cycle assessment (LCA) results showed that reuse provides greater greenhouse gas (GHG) emission reduction potential than improved recycling alone, primarily through avoided virgin EPS production and reduced processing needs. An important insight from this study is that key material properties of used EPS can be reliably estimated from simple measurements of density, dimensions, and weight, and that direct reuse is feasible for less demanding applications. Additionally, further work is needed to test additional samples from diverse demolition sites across various applications and climates to establish a consistent basis for reuse. Full article

Novel brominated flame retardants (NBFRs), including 1,2-bis(2,4,6-tribromophenoxy)ethane (BTBPE), are emerging endocrine-disrupting chemicals, though their direct effects on female gamete maturation remain insufficiently characterized. In this study, we used a refined zebrafish oocyte in vitro maturation (IVM) model integrating germinal vesicle breakdown (GVBD) assessment with real-time, image-based oocyte diameter quantification. The workflow incorporated donor-condition optimization and diameter-based quality control during sorting. Oocytes from donors 4 to 5 months post-fertilization (mpf) showed more consistent diameter dynamics at the dish level than those from donors 3 to 4 mpf. Mixed-sex co-housing was associated with higher GVBD and larger Δdiameter than separated housing, although this comparison should be considered preliminary. Under DHP induction, BTBPE (1–1000 nM) consistently suppressed GVBD and attenuated maturation-associated diameter increases, with a non-monotonic-like response pattern. These findings indicate that BTBPE impairs oocyte maturation competence in vitro and supports real-time morphometric tracking as a practical QC component for zebrafish IVM workflows. Full article

For cable compound manufacturers, accurate formulation fine-tuning is essential to ensure safety, long-term durability, and compliance with international standards for dielectric strength, volume resistivity, and environmental and thermal ageing. This work presents an experimental study demonstrating how minor additives can critically affect the performance of complex flame-retardant elastomeric formulations. The investigation focuses on the role of small amounts of zinc oxide (ZnO) in commercial cable compounds based on a crosslinked elastomeric matrix composed of ethylene–propylene monomer (EPM), ethylene–propylene–diene monomer (EPDM), and thermoplastic polyolefin elastomer (POE). The formulations contain aluminium trihydroxide (ATH) as the major filler, together with several minor additives. Among these, a phenolic antioxidant (AN01) acting as a metal deactivator is also present. The addition of ZnO in low amounts (2–5 phr) allowed the compounds to maintain a volume resistivity ≥ 10¹² Ω·cm in water at 100 °C. To elucidate the role of ZnO, a systematic set of formulations was prepared by varying the type and content of selected additives. The compounds were prepared by melt mixing in an internal mixer (Banbury type), followed by peroxide crosslinking via compression molding. Electrical characterization results indicate that ZnO interacts with the phenolic additive through surface adsorption, forming a coated particle with significantly reduced electrical conductivity. Optimal electrical performance was achieved when the ZnO-to-additive ratio corresponded to the minimum amount required for complete surface complexation. Full article

A ternary gel composed of polyvinyl alcohol (PVA), polyethyleneimine (PEI), and polyaluminum chloride (PAC) was prepared to address the limited controllability of gelation and the insufficient high-temperature resistance to re-ignition observed in existing mine fire prevention and extinguishing gels. Based on an orthogonal experimental design, the optimal formulation was identified as 14% PVA, 7% PEI, and 5.5% PAC (by mass), achieving a gelation time of 8.2 min. Microscopic characterization revealed that the gel forms a dense, interconnected three-dimensional network structure capable of effectively encapsulating the coal particles. Fourier transform infrared spectroscopy (FTIR) analysis showed that gel treatment resulted in a 29.8% reduction in the peak area of free hydroxyl groups. Thermogravimetric–differential scanning calorimetry (TG-DSC) analysis indicated that the gel increased the ignition temperature by 33.27 °C and shifted the maximum exothermic peak temperature by 13.28 °C. Fire suppression experiments demonstrate that the gel could continuously lower the temperature of high-temperature coal without re-ignition, demonstrating significantly superior performance compared to traditional sodium silicate gel. This gel achieves highly efficient fire prevention and suppression through the cooperative effects of water retention, oxygen barriers, and chemical passivation, providing a new material for the prevention and control of spontaneous coal combustion in deep mines. Full article

With the constant development of new polymer chemistry technologies, it is necessary to find modern synthetic pathways for the synthesis of polymers bearing numerous applicable characteristics, in an easy, efficient and environmentally friendly way. One such possibility is to present the use of metathesis type reactions and more specifically ring-opening metathesis polymerisation (ROMP), which provides the opportunity to produce linear unsaturated functionalised polymeric chains in a ‘living’ yet controlled manner with the use of ruthenium-based carbene (Ru=CHR) Grubbs’ catalysts (initiators: G1, G2, G3). In order to achieve satisfying results and obtain full conversion of the monomers, sterically hindered molecules are preferred, because the process of opening the ring results in simultaneous release of the energy that propagates the whole process. The incorporation of silicon-based substituents (such as silyl ethers) into the norbornene matrix can provide higher thermal stability of polymers, leading to the creation of flame-retardant materials. Other applications include gas separation membranes or biomedicine, upon further modification. This paper focusses on the development and optimisation of the synthetic method of previously not reported exo-norbornene silyl ethers along with their metathesis polymerisation to achieve linear unsaturated polymers with high isolation yields. Full article

Background: The transition from fossil-derived polymer additives to renewable alternatives is essential to mitigate environmental persistence and ensure chemical safety within the plastics industry. This review provides a comprehensive overview of recent developments in bio-based functional additives and their integration into circular economy frameworks. Methods: Following PRISMA guidelines, a systematic literature search was conducted using the Scopus database for studies published between 2023 and 2026. Search terms targeted bio-based plasticizers, flame retardants, antioxidants, and compatibilizers. Studies were screened against predefined inclusion criteria, specifically focusing on experimental validation in polymer matrices, while data mining was employed to map emerging research fronts. Results: From an initial 996 records, 54 studies were selected after removing duplicates and ineligible articles. The findings highlight a paradigm shift from passive physical fillers toward active, multifunctional macromolecular agents. Recent literature demonstrates that targeted molecular interventions, such as phosphorylated lignin and biomimetic structures, can resolve trade-offs between ductility and thermal stability at low loadings (<5 wt%). Synthesis routes, performance outcomes, and end-of-life trajectories for each additive class are summarized. Conclusions: Bio-based additives have evolved from simple substitutes into strategic tools for the molecular programming of sustainable polymers. Although challenges regarding scalability and high-temperature processing persist, their integration into circular economy strategies establishes a clear roadmap for next-generation bioplastics. Full article

The fire resistance and thermal propagation delay of a flame-retardant battery pack case (BPC) were investigated in this study for electric vehicles. Following the Lithium-ion traction battery pack and system for electric vehicles, Part 3: Safety requirements and test methods 31467.3-2015 standards, the BPC specimen was exposed to 500–600 °C for 15 min. Six thermocouples monitored the non-exposed surface, which reached a maximum of 149.7 °C, below the 150 °C limit. No flame occurred during or after heating, and the structure maintained integrity without cracks. The results confirm the flame-retardant BPC’s excellent thermal shielding and demonstrate its potential to enhance EV battery safety by delaying heat transfer and preventing secondary ignition. Full article