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Search Results (295)

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Keywords = fire protection materials

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17 pages, 3595 KiB  
Article
Sensor-Based Monitoring of Fire Precursors in Timber Wall and Ceiling Assemblies: Research Towards Smarter Embedded Detection Systems
by Kristian Prokupek, Chandana Ravikumar and Jan Vcelak
Sensors 2025, 25(15), 4730; https://doi.org/10.3390/s25154730 - 31 Jul 2025
Viewed by 248
Abstract
The movement towards low-emission and sustainable building practices has driven increased use of natural, carbon-based materials such as wood. While these materials offer significant environmental advantages, their inherent flammability introduces new challenges for timber building safety. Despite advancements in fire protection standards and [...] Read more.
The movement towards low-emission and sustainable building practices has driven increased use of natural, carbon-based materials such as wood. While these materials offer significant environmental advantages, their inherent flammability introduces new challenges for timber building safety. Despite advancements in fire protection standards and building regulations, the risk of fire incidents—whether from technical failure, human error, or intentional acts—remains. The rapid detection of fire onset is crucial for safeguarding human life, animal welfare, and valuable assets. This study investigates the potential of monitoring fire precursor gases emitted inside building structures during pre-ignition and early combustion stages. The research also examines the sensitivity and effectiveness of commercial smoke detectors compared with custom sensor arrays in detecting these emissions. A representative structural sample was constructed and subjected to a controlled fire scenario in a laboratory setting, providing insights into the integration of gas sensing technologies for enhanced fire resilience in sustainable building systems. Full article
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19 pages, 2633 KiB  
Article
Influence of Mullite and Halloysite Reinforcement on the Ablation Properties of an Epoxy Composite
by Robert Szczepaniak, Michał Piątkiewicz, Dominik Gryc, Paweł Przybyłek, Grzegorz Woroniak and Joanna Piotrowska-Woroniak
Materials 2025, 18(15), 3530; https://doi.org/10.3390/ma18153530 - 28 Jul 2025
Viewed by 280
Abstract
This paper explores the impact of applying a powder additive in the form of halloysite and mullite on the thermal protection properties of a composite. The authors used CES R70 epoxy resin with CES H72 hardener, modified by varying the amount of powder [...] Read more.
This paper explores the impact of applying a powder additive in the form of halloysite and mullite on the thermal protection properties of a composite. The authors used CES R70 epoxy resin with CES H72 hardener, modified by varying the amount of powder additive. The composite samples were exposed to a mixture of combustible gases at a temperature of approximately 1000 °C. The primary parameters analyzed during this study were the temperature on the rear surface of the sample and the ablative mass loss of the tested material. The temperature increase on the rear surface of the sample, which was exposed to the hot stream of flammable gases, was measured for 120 s. Another key parameter considered in the data analysis was the ablative mass loss. The charred layer of the sample played a crucial role in this process, as it helped block oxygen diffusion from the boundary layer of the original material. This charred layer absorbed thermal energy until it reached a temperature at which it either oxidized or was mechanically removed due to the erosive effects of the heating factor. The incorporation of mullite reduced the rear surface temperature from 58.9 °C to 49.2 °C, and for halloysite, it was reduced the rear surface temperature to 49.8 °C. The ablative weight loss dropped from 57% to 18.9% for mullite and to 39.9% for halloysite. The speed of mass ablation was reduced from 77.9 mg/s to 25.2 mg/s (mullite) and 52.4 mg/s (halloysite), while the layer thickness loss decreased from 7.4 mm to 2.8 mm (mullite) and 4.4 mm (halloysite). This research is innovative in its use of halloysite and mullite as functional additives to enhance the ablative resistance of polymer composites under extreme thermal conditions. This novel approach not only contributes to a deeper understanding of composite behavior at high temperatures but also opens up new avenues for the development of advanced thermal protection systems. Potential applications of these materials include aerospace structures, fire-resistant components, and protective coatings in environments exposed to intense heat and flame. Full article
(This article belongs to the Section Advanced Composites)
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31 pages, 11979 KiB  
Article
Fire-Induced Collapse Analysis of Warehouse Structures Using FDS and Thermomechanical Modeling
by Fatih Yesevi Okur
Buildings 2025, 15(15), 2635; https://doi.org/10.3390/buildings15152635 - 25 Jul 2025
Viewed by 330
Abstract
This study investigates the fire dynamics and structural response of steel-framed warehouse racking systems under various fire scenarios, emphasizing the critical importance of fire safety measures in mitigating structural damage. Through advanced computational simulations (Fire Dynamics Simulator) and thermomechanical analysis, this research reveals [...] Read more.
This study investigates the fire dynamics and structural response of steel-framed warehouse racking systems under various fire scenarios, emphasizing the critical importance of fire safety measures in mitigating structural damage. Through advanced computational simulations (Fire Dynamics Simulator) and thermomechanical analysis, this research reveals that fire intensity and progression are highly influenced by the ignition point and the stored material types, with maximum recorded temperatures reaching 720 °C and 970 °C in different scenarios. The results highlight the localization of significant strain and drift ratios in structural elements near the ignition zone, underscoring their vulnerability. This study demonstrates the rapid loss of load-bearing capacity in steel elements at elevated temperatures, leading to severe deformations and increased collapse risks. Key findings emphasize the necessity of strategically positioned sprinkler systems and the integration of passive fire protection measures, such as fire-resistant coatings, to enhance structural resilience. Performance-based fire design approaches, aligning with FEMA-356 criteria, offer realistic frameworks for improving the fire safety of warehouse structures. Full article
(This article belongs to the Section Building Structures)
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27 pages, 47905 KiB  
Article
FDS-Based Study on Fire Spread and Control in Modern Brick-Timber Architectural Heritage: A Case Study of Faculty House at a University in Changsha
by Simian Liu, Gaocheng Liang, Lei Shi, Ming Luo and Meizhen Long
Sustainability 2025, 17(15), 6773; https://doi.org/10.3390/su17156773 - 25 Jul 2025
Viewed by 396
Abstract
The modern Chinese architectural heritage combines sturdy Western materials with delicate Chinese styling, mainly adopting brick-timber structural systems that are highly vulnerable to fire damage. The study assesses the fire spread characteristics of the First Faculty House, a 20th-century architectural heritage located at [...] Read more.
The modern Chinese architectural heritage combines sturdy Western materials with delicate Chinese styling, mainly adopting brick-timber structural systems that are highly vulnerable to fire damage. The study assesses the fire spread characteristics of the First Faculty House, a 20th-century architectural heritage located at a university in China. The assessment is carried out by analyzing building materials, structural configuration, and fire load. By using FDS (Fire Dynamics Simulator (PyroSim version 2022)) and SketchUp software (version 2023) for architectural reconstruction and fire spread simulation, explores preventive measures to reduce fire risks. The result show that the total fire load of the building amounts to 1,976,246 MJ. After ignition, flashover occurs at 700 s, accompanied by a sharp increase in the heat release rate (HRR). The peak ceiling temperature reaches 750 °C. The roof trusses have critical structural weaknesses when approaching flashover conditions, indicating a high potential for collapse. Three targeted fire protection strategies are proposed in line with the heritage conservation principle of minimal visual and functional intervention: fire sprinkler systems, fire retardant coating, and fire barrier. Simulations of different strategies demonstrate their effectiveness in mitigating fire spread in elongated architectural heritages with enclosed ceiling-level ignition points. The efficacy hierarchy follows: fire sprinkler system > fire retardant coating > fire barrier. Additionally, because of chimney effect, for fire sources located above the ceiling and other hidden locations need to be warned in a timely manner to prevent the thermal plume from invading other sides of the ceiling through the access hole. This research can serve as a reference framework for other Modern Chinese Architectural Heritage to develop appropriate fire mitigation strategies and to provide a methodology for sustainable development of the Chinese architectural heritage. Full article
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20 pages, 5419 KiB  
Article
The Analysis of Fire Protection for Selected Historical Buildings as a Part of Crisis Management: Slovak Case Study
by Jana Jaďuďová, Linda Makovická Osvaldová, Stanislava Gašpercová and David Řehák
Sustainability 2025, 17(15), 6743; https://doi.org/10.3390/su17156743 - 24 Jul 2025
Viewed by 222
Abstract
Historical buildings are exposed to an increased risk of fire. The direct influence comes from the buildings’ structural design and the fire protection level. The fundamental principle for reducing the loss of heritage value in historical buildings due to fire is fire protection, [...] Read more.
Historical buildings are exposed to an increased risk of fire. The direct influence comes from the buildings’ structural design and the fire protection level. The fundamental principle for reducing the loss of heritage value in historical buildings due to fire is fire protection, as part of crisis management. This article focuses on selected castle buildings from Slovakia. Three castle buildings were selected based on their location in the country. All of them are currently used for museum purposes. Using an analytical form, we assessed fire hazards and fire safety measures in two parts, calculated the fire risk index, and proposed solutions. Qualitative research, which is more suitable for the issue at hand, was used to evaluate the selected objects. The main methods used in the research focused on visual assessment of the current condition of the objects and analysis of fire documentation and its comparison with currently valid legal regulations. Based on the results, we can conclude that Kežmarok Castle (part of the historical city center) has a small fire risk (fire risk index = 13 points). Trenčín Castle (situated on a rock above the city) and Stará Ľubovňa Castle (situated on a limestone hill outside the city, surrounded by forest) have an increased risk of fire (fire risk index = 50–63). Significant risk sources identified included surrounding forest areas, technical failures related to outdated electrical installations, open flames during cultural events, the concentration of highly flammable materials, and complex evacuation routes for both people and museum collections. Full article
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19 pages, 4862 KiB  
Article
Fire Resistance of Steel Beams with Intumescent Coating Exposed to Fire Using ANSYS and Machine Learning
by Igor Džolev, Sofija Kekez-Baran and Andrija Rašeta
Buildings 2025, 15(13), 2334; https://doi.org/10.3390/buildings15132334 - 3 Jul 2025
Viewed by 420
Abstract
The thermal conductivity of steel is high compared to other materials such as concrete or timber. Therefore, fire protection measures are applied to prolong the duration between the onset of fire exposure and the final loss of load-bearing function of a steel structure. [...] Read more.
The thermal conductivity of steel is high compared to other materials such as concrete or timber. Therefore, fire protection measures are applied to prolong the duration between the onset of fire exposure and the final loss of load-bearing function of a steel structure. The most common passive fire protection measure is the application of intumescent coating (IC), a thin film that expands at elevated temperatures and forms an insulating char layer of lower thermal conductivity. This paper focuses on structural steel beams with IPE open-section profiles protected by a water-based IC and subjected to static and standard fire loading. ANSYS 16.0 is used to simulate heat transfer, with thermal conductivity function described by standard multivariate linear regression analysis, followed by mechanical analysis considering degradation of material mechanical properties at elevated temperatures. Simulations are conducted for all IPE profile sizes, with varying initial degrees of utilisation, beam lengths, and coating thicknesses. Results indicated fire resistance times ranging from 24 to 53.5 min, demonstrating a relatively good level of fire resistance even with the minimal IC thickness. Furthermore, artificial neural networks were developed to predict the fire resistance time of steel members with IC using varying numbers of hidden neurons and subset ratios. The model achieved a predictability level of 99.9% upon evaluation. Full article
(This article belongs to the Special Issue Advanced Analysis and Design for Steel Structure Stability)
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18 pages, 4962 KiB  
Article
Durability Assessment of Eco-Friendly Intumescent Coatings Based on Cork and Waste Glass Fillers for Naval Fire Safety
by Elpida Piperopoulos, Giuseppe Scionti, Mario Atria, Luigi Calabrese, Antonino Valenza and Edoardo Proverbio
Polymers 2025, 17(12), 1659; https://doi.org/10.3390/polym17121659 - 15 Jun 2025
Viewed by 481
Abstract
This research assessed novel, eco-friendly intumescent coatings utilizing cork and recycled glass as sustainable alternatives to synthetic fire retardants, aiming to reduce environmental impact while maintaining robust fire performance. Coatings underwent up to 600 h of UV light exposure for durability assessment, followed [...] Read more.
This research assessed novel, eco-friendly intumescent coatings utilizing cork and recycled glass as sustainable alternatives to synthetic fire retardants, aiming to reduce environmental impact while maintaining robust fire performance. Coatings underwent up to 600 h of UV light exposure for durability assessment, followed by chemo-physical characterization. Fire exposure tests evaluated in-situ char formation and foaming. All functionalized coatings exhibited suitable intumescent behavior, forming protective char layers even after extensive UV aging. Microscopic analysis showed good additive integration, while FTIR spectroscopy revealed UV-induced chemical changes. Fire resistance tests confirmed the superior performance of functionalized coatings over the commercial reference. The AP-IC system demonstrated the best intumescence, achieving significantly lower maximum temperatures (e.g., 167.3 °C for AP-IC-600) and heating rates. Crucially, the sustainable RG-IC and CK-IC batches showed promising intumescent properties, even improving with UV exposure. Notably, the foamed cross-sectional area of the aged RG-IC samples doubled compared to their unaged counterparts, reaching a maximum temperature of 166.9 °C. These findings highlight the potential of eco-friendly hybrid coatings to enhance fire safety, particularly in critical sectors like naval engineering, aligning with circular economy principles and the growing demand for sustainable, high-performance materials. Full article
(This article belongs to the Special Issue Recent Advances in Flame-Retardant Polymeric Materials)
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39 pages, 13529 KiB  
Article
Intelligent Monitoring of BECS Conveyors via Vision and the IoT for Safety and Separation Efficiency
by Shohreh Kia and Benjamin Leiding
Appl. Sci. 2025, 15(11), 5891; https://doi.org/10.3390/app15115891 - 23 May 2025
Viewed by 725
Abstract
Conveyor belts are critical in various industries, particularly in the barrier eddy current separator systems used in recycling processes. However, hidden issues, such as belt misalignment, excessive heat that can lead to fire hazards, and the presence of sharp or irregularly shaped materials, [...] Read more.
Conveyor belts are critical in various industries, particularly in the barrier eddy current separator systems used in recycling processes. However, hidden issues, such as belt misalignment, excessive heat that can lead to fire hazards, and the presence of sharp or irregularly shaped materials, reduce operational efficiency and pose serious threats to the health and safety of personnel on the production floor. This study presents an intelligent monitoring and protection system for barrier eddy current separator conveyor belts designed to safeguard machinery and human workers simultaneously. In this system, a thermal camera continuously monitors the surface temperature of the conveyor belt, especially in the area above the magnetic drum—where unwanted ferromagnetic materials can lead to abnormal heating and potential fire risks. The system detects temperature anomalies in this critical zone. The early detection of these risks triggers audio–visual alerts and IoT-based warning messages that are sent to technicians, which is vital in preventing fire-related injuries and minimizing emergency response time. Simultaneously, a machine vision module autonomously detects and corrects belt misalignment, eliminating the need for manual intervention and reducing the risk of worker exposure to moving mechanical parts. Additionally, a line-scan camera integrated with the YOLOv11 AI model analyses the shape of materials on the conveyor belt, distinguishing between rounded and sharp-edged objects. This system enhances the accuracy of material separation and reduces the likelihood of injuries caused by the impact or ejection of sharp fragments during maintenance or handling. The YOLOv11n-seg model implemented in this system achieved a segmentation mask precision of 84.8 percent and a recall of 84.5 percent in industry evaluations. Based on this high segmentation accuracy and consistent detection of sharp particles, the system is expected to substantially reduce the frequency of sharp object collisions with the BECS conveyor belt, thereby minimizing mechanical wear and potential safety hazards. By integrating these intelligent capabilities into a compact, cost-effective solution suitable for real-world recycling environments, the proposed system contributes significantly to improving workplace safety and equipment longevity. This project demonstrates how digital transformation and artificial intelligence can play a pivotal role in advancing occupational health and safety in modern industrial production. Full article
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20 pages, 932 KiB  
Article
Predicting the Damage of Urban Fires with Grammatical Evolution
by Constantina Kopitsa, Ioannis G. Tsoulos, Andreas Miltiadous and Vasileios Charilogis
Big Data Cogn. Comput. 2025, 9(6), 142; https://doi.org/10.3390/bdcc9060142 - 22 May 2025
Viewed by 759
Abstract
Fire, whether wild or urban, depends on the triad of oxygen, fuel, and heat. Urban fires, although smaller in scale, have devastating impacts, as evidenced by the 2018 wildfire in Mati, Attica (Greece), which claimed 104 lives. The elderly and children are the [...] Read more.
Fire, whether wild or urban, depends on the triad of oxygen, fuel, and heat. Urban fires, although smaller in scale, have devastating impacts, as evidenced by the 2018 wildfire in Mati, Attica (Greece), which claimed 104 lives. The elderly and children are the most vulnerable due to mobility and cognitive limitations. This study applies Grammatical Evolution (GE), a machine learning method that generates interpretable classification rules to predict the consequences of urban fires. Using historical data (casualties, containment time, and meteorological/demographic parameters), GE produces classification rules in human-readable form. The rules achieve over 85% accuracy, revealing critical correlations. For example, high temperatures (>35 °C) combined with irregular building layouts exponentially increase fatality risks, while firefighter response time proves more critical than fire intensity itself. Applications include dynamic evacuation strategies (real-time adaptation), preventive urban planning (fire-resistant materials and green buffer zones), and targeted awareness campaigns for at-risk groups. Unlike “black-box” machine learning techniques, GE offers transparent human-readable rules, enabling firefighters and authorities to make rapid informed decisions. Future advancements could integrate real-time data (IoT sensors and satellites) and extend the methodology to other natural disasters. Protecting urban centers from fires is not only a technological challenge but also a moral imperative to safeguard human lives and societal cohesion. Full article
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15 pages, 3449 KiB  
Article
Earthquake Scenarios for Seismic Performance Assessment of Essential Facilities: Case Study of Fire Stations in Montreal
by Thomas Lessault, Ahmad Abo El Ezz and Marie-José Nollet
GeoHazards 2025, 6(2), 22; https://doi.org/10.3390/geohazards6020022 - 22 May 2025
Viewed by 616
Abstract
Post-earthquake fires are typically of great concern for fire protection services, which are expected to be in high demand immediately after a strong earthquake. The post-earthquake functionality of fire stations is necessary after strong earthquakes to reduce potential fire damage and improve emergency [...] Read more.
Post-earthquake fires are typically of great concern for fire protection services, which are expected to be in high demand immediately after a strong earthquake. The post-earthquake functionality of fire stations is necessary after strong earthquakes to reduce potential fire damage and improve emergency services. A reliable assessment of the seismic vulnerability and expected damage for fire stations is therefore a necessary step towards the identification of the most vulnerable structures and the prioritization of seismic retrofit activities. This article presents the development of a methodology for the damage assessment of fire stations based on earthquakes scenarios. The framework is based on four models: seismic hazard, inventory, fragility and impact. The seismic hazard model represents ground shaking in terms of intensity measure at each station using a ground motion prediction equation for Eastern Canada. The inventory model categorizes all the fire stations in building classes based on construction material and seismic code level. The fragility model associates building classes with fragility functions that provide the relationship between intensity measure and expected damage probabilities. The impact model converts damage probabilities into a mean damage state. All Montreal fire stations were selected as case study demonstrations. Simulations were conducted by varying the epicenter location and magnitude for a total number of 345 scenarios. Simplified relationships that correlate the earthquake magnitude and expected damage were developed. The study showed that, for magnitude 6 earthquakes, 45% of stations on average would sustain at least moderate damage. The methodology is particularly useful for emergency planning and prioritization of seismic retrofit activities. Full article
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21 pages, 5212 KiB  
Article
Simulation Study on Stability of Air-Supported Membrane Coal Storage Bin Under Fire Scenario
by Yiwen Xia, Yuanda Cheng and Na Li
Buildings 2025, 15(10), 1734; https://doi.org/10.3390/buildings15101734 - 20 May 2025
Viewed by 332
Abstract
Air-supported membrane structures (ASMS) are widely applied in warehouses and large-span venues due to their lightweight and cost-effective nature. However, as a storage building with a lot of combustible material and significant fire hazards, it imposes stringent demands on structural stability and safety. [...] Read more.
Air-supported membrane structures (ASMS) are widely applied in warehouses and large-span venues due to their lightweight and cost-effective nature. However, as a storage building with a lot of combustible material and significant fire hazards, it imposes stringent demands on structural stability and safety. This paper investigates the impact of fire-induced effects on stability using Fire Dynamics Simulator (FDS) software, with a case study focusing on an ASMS coal storage bin. The study comprises two key components: (1) internal pressure stability and (2) thermal stability. Results show that ambient temperature, leakage area and air supply govern non-fire pressure stability, with a 10 K increase reducing pressure by 9.4 Pa. During fires, HRR, location and growth type effect the stability of ASMS buildings. Thermal stability analysis reveals 6 m horizontal spacing can prevent coal ignition (<12.5 kW/m2, <100 °C), while 10 m vertical spacing can avoid PVC membrane pyrolysis. These findings provide critical design guidelines for ASMS fire protection, highlighting the necessity of asymmetric safety margins due to vertical–horizontal radiation anisotropy. Full article
(This article belongs to the Section Building Structures)
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19 pages, 5790 KiB  
Article
Fire Resistance of Prefabricated Steel Tubular Columns with Membrane Protections
by Xinxin Zhang, Xiang Yuan Zheng and Wentao Li
Buildings 2025, 15(10), 1730; https://doi.org/10.3390/buildings15101730 - 20 May 2025
Viewed by 377
Abstract
With the acceleration of construction industrialization and carbon reduction goals, prefabricated steel structures are widely used for their efficiency and strength. However, steel’s poor fire resistance limits its use. At high temperatures, steel weakens, leading to collapse risks. Common fire protection methods like [...] Read more.
With the acceleration of construction industrialization and carbon reduction goals, prefabricated steel structures are widely used for their efficiency and strength. However, steel’s poor fire resistance limits its use. At high temperatures, steel weakens, leading to collapse risks. Common fire protection methods like rock wool, fire-resistant boards, and coatings focus on single materials, leaving composite systems for modular steel columns understudied. This study systematically examines the fire resistance of modular steel columns with composite protective layers through tests and simulations. It finds that rock wool shrinks under heat, reducing its effectiveness by approximately 66.7%, and suggests construction improvements to mitigate this issue. A simplified fire resistance formula is proposed, showing that the total fire resistance of multi-layer systems approximates the sum of each layer’s resistance. These insights offer practical design guidance and fill a key research gap in composite fire protection for modular steel structures. Full article
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15 pages, 4976 KiB  
Article
Thermal Insulation Based on NBR-Elastomerized Phenolic Resin Reinforced with Carbon Fibers: Mechanical and Ablation Properties
by Jelena Gržetić, Saša Brzić, Slavko Mijatov, Saša Živković, Veselin Živanović, Jela Galović and Tihomir Kovačević
Materials 2025, 18(10), 2250; https://doi.org/10.3390/ma18102250 - 13 May 2025
Viewed by 481
Abstract
In this paper, thermal and mechanical properties of ablative thermal protective material (TPM) as inhibitors for a free-standing propellant grain based on phenolic resin (PR) and acrylonitrile butadiene rubber (NBR) were investigated. NBR elastomerized PR composite, reinforced with chopped carbon fibers (CFs) (PR/NBR/CF), [...] Read more.
In this paper, thermal and mechanical properties of ablative thermal protective material (TPM) as inhibitors for a free-standing propellant grain based on phenolic resin (PR) and acrylonitrile butadiene rubber (NBR) were investigated. NBR elastomerized PR composite, reinforced with chopped carbon fibers (CFs) (PR/NBR/CF), was prepared by homogenization of 90 parts by weight (PBW) PR in 100 PBW NBR (28 wt.% of acrylonitrile content). PR/NBR/CF composite was blended in two-roller open and closed mixers and in a twin-screw extruder. Carbon black, aluminum(III)-oxide, and fumed silica were added as promoters of thermal and mechanical properties of PR/NBR/CF. The structural analysis was studied using Fourier transform infrared spectroscopy (FT-IR). Thermal properties of the prepared PR/NBR/CF composite inhibitor were studied by ablation and firing tests, while a morphological analysis of the char layer formed after the ablation test was conducted via scanning electron microscopy (SEM). A low erosion rate of 2.00 × 10−4 m·s−1 and high tensile strength and elongation at break of 6.7 MPa and 419.92%, respectively, indicate that the developed materials can be applied as a thermal insulation/inhibitor of free-standing rocket propellant grains. Bond strength between PR/NBR/CF composite and aluminized composite rocket propellant (ACRP), determined via a standard peel test, showed higher adhesion forces between the PR/NBR/CF composite and the ACRP compared to the cohesion between the ACRP molecular chains. Full article
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15 pages, 3677 KiB  
Article
Unveiling Thermal Degradation and Fire Behavior of 110 kV Ultra-High-Voltage Flame-Retardant Cable Sheath After Thermal Aging
by Yaqiang Jiang, Wei He, Xinke Huo, Xuelian Lu, Kaiyuan Li and Fei Xiao
Polymers 2025, 17(9), 1273; https://doi.org/10.3390/polym17091273 - 6 May 2025
Viewed by 575
Abstract
To evaluate the fire safety of 110 kV ultra-high-voltage flame-retardant polyvinyl chloride (PVC) cables in the service process, the effects of thermal aging on the pyrolysis and combustion behavior of the cable sheaths were studied using thermogravimetric (TG), limiting oxygen index (LOI), UL-94 [...] Read more.
To evaluate the fire safety of 110 kV ultra-high-voltage flame-retardant polyvinyl chloride (PVC) cables in the service process, the effects of thermal aging on the pyrolysis and combustion behavior of the cable sheaths were studied using thermogravimetric (TG), limiting oxygen index (LOI), UL-94 vertical burning, cone calorimeter, open flame, and muffle furnace tests. The results showed that thermal aging causes a slight decrease in the LOI value of the cable sheath (28.3% vs. 28.5%), but it also passed the UL-94 V-0 test. The butane torch test showed that the cable sheath was more easily ignited after aging; however, a better char layer was formed in the later stage of burning, which led to a longer failure time. Interestingly, the aging treatment prolonged the ignition time of the cable sheaths and reduced the peak heat release rate (pHRR) and total heat release (THR) by 17.5% and 24.4%, respectively, in the cone calorimeter test, indicating that aging resulted in a reduction in the fire hazard of the cable sheaths. Moreover, aging mechanisms were proposed based on the composition and structural evolution of the cable sheaths. In summary, this work comprehensively evaluated the fire hazard of 110 kV ultra-high-voltage cables and provided theoretical support for the formulation improvement, durability enhancement, and fire protection design of cable sheath materials. Full article
(This article belongs to the Special Issue Advances in Fire-Safe Polymer Materials)
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38 pages, 6339 KiB  
Review
A Comprehensive Review on Intumescent Coatings: Formulation, Manufacturing Methods, Research Development, and Issues
by Touha Nazrun, Md Kamrul Hassan, Md Rayhan Hasnat, Md Delwar Hossain, Bulbul Ahmed and Swapan Saha
Fire 2025, 8(4), 155; https://doi.org/10.3390/fire8040155 - 15 Apr 2025
Cited by 2 | Viewed by 3085
Abstract
Fire has been proven to threaten human lives and buildings significantly. Extensive research is being conducted globally to reduce fire risks, particularly in high-rise buildings that incorporate steel for structural support, timber for decorative elements, and cladding for insulation. Traditional passive fireproofing materials, [...] Read more.
Fire has been proven to threaten human lives and buildings significantly. Extensive research is being conducted globally to reduce fire risks, particularly in high-rise buildings that incorporate steel for structural support, timber for decorative elements, and cladding for insulation. Traditional passive fireproofing materials, such as concrete coverings, gypsum boards, and cementitious coatings, often lack aesthetic appeal. Intumescent coatings offer a promising solution to this issue. These coatings require a thin layer on the substrate to protect from fire, and the thin layer expands up to many times its original thickness when exposed to fire, forming an insulating char that acts as a barrier between fire and the substrate. This barrier prevents the steel from reaching critical temperature and helps maintain its integrity during a fire incident. Hence, intumescent coatings are a great choice for passive fire protection of load-bearing steel, wooden structures, timber, and cementitious buildings. Although some research articles discuss intumescent coating types, application methods, fabrication processes, cost-effectiveness, bonding performance, toxicity, and various uses, a comprehensive study encompassing all these topics still needs to be conducted. This review paper explores different types of intumescent coatings, their formulation and manufacturing methods, their application processes, and their use on various substrates. It also covers the key intumescent coating materials and their interactions during fire. Challenges and issues, such as fire protection time, char-forming temperature, and toxicity, are discussed. Full article
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