Search Results (45)

Pyrolysis technology currently serves as a significant method for recycling and reducing waste tires. In this paper, in order to improve the heat transfer efficiency during the pyrolysis of waste tires in a horizontal rotary furnace and the yield of pyrolysis oil, the effect laws of tire particle size, rotary furnace rotation speed, enhanced heat transfer materials, and adding spiral fins on heat transfer performance and pyrolysis product distribution were studied, respectively. The innovation lies in two aspects: first, aiming at the problems of slow heat transfer and low pyrolysis efficiency in horizontal rotary furnaces, we identified technical measures through experiments to enhance heat transfer, thereby accelerating pyrolysis and reducing energy consumption; second, with the goal of increasing high-value pyrolysis oil yield, we determined optimal operating parameters to improve economic and sustainability outcomes. The results showed that powdered particles of waste tires were heated more evenly during the pyrolysis process, which increased the overall heat transfer coefficient and the proportion of liquid products. When the rotational speed of the rotary pyrolysis furnace exceeded 2 rpm, there was sufficient contact between the material and the furnace wall, which was beneficial to the improvement of heat transfer performance. Adding heat transfer enhancement materials such as carborundum and white alundum could improve the heat transfer performance between the pyrolysis furnace and the material. Notably, a rotational speed of 3 rpm and carborundum were used as a heat transfer enhancement material with powdered waste tire particles during the pyrolysis process; the overall heat transfer coefficient was the highest, which was 16.89 W/(m²·K), and the proportion of pyrolysis oil products was 46.1%. When spiral fins were installed, the comprehensive heat transfer coefficient was increased from 12.78 W/(m²·K) to 16.32 W/(m²·K). The experimental results show that by increasing the speed of the pyrolysis furnace, adding heat transfer enhancing materials with high thermal conductivity to waste tires, and appropriate particle size, the heat transfer performance and pyrolysis rate can be improved, and energy consumption can be reduced. Full article

Biomimetic design for engineering applications may suggest the optimal performance of engineering devices. In this work the passive/pure pitching characteristics of a hydrofoil are investigated experimentally with and without a pair of biomimetic fin strips placed symmetrically on the two sides of the foil leading edge. The work is performed in a recirculating water channel at low Reynolds numbers (Re) with a range of 1300 ≤ Re ≤ 3200. Using high-speed videography and Particle Image Velocimetry (PIV), the pitching characteristics and wakes are visualized. Passive pitching characteristics, i.e., the pitching amplitude and pitching frequency of the hydrofoils, are investigated based on their trailing edge movement. Significant improvement in both pitching frequency and amplitudes are observed for the foil with fin strips compared to the baseline simple foil. Comparing the pitching characteristics of the two foils, it is observed that the hydrofoil with biomimetic fin strips exhibits 25% and 21% higher pitching amplitude and pitching frequency, respectively, compared to that of the baseline at comparable Reynolds numbers. The initiation of pitching for the finned foil is also observed at comparatively low Reynolds numbers. The wake is also studied using time mean and fluctuating velocity profiles obtained using PIV. Full article

The integration of biomimetic pectoral fins into robotic fish presents a promising approach to enhancing maneuverability, stability, and braking efficiency in underwater robotics. This study investigates a 1-DOF (degree of freedom) pectoral fin mechanism integrated into the SpineWave robotic fish. Through force measurements and particle image velocimetry (PIV), we optimized control parameters to improve braking and turning performances. The results show a 50% reduction in stopping distance, significantly enhancing agility and control. The fin-assisted braking and turning modes enable precise movements, making this approach valuable for autonomous underwater vehicles. This research lays the groundwork for adaptive fin designs and real-time control strategies, with applications in underwater exploration, environmental monitoring, and search-and-rescue operations. Full article

Masked cold spray additive manufacturing (CSAM) is investigated for fabricating nickel-based electrodes with pyramidal pin-fins that enlarge the active area for the hydrogen-evolution reaction (HER). To bypass the high cost of purely CFD-driven optimization, we construct a two-stage machine learning (ML) framework trained on 48 high-fidelity CFD simulations. Stage 1 applies sampling and a K-nearest-neighbor kernel-density-estimation algorithm that predicts the spatial distribution of impacting particles and re-allocates weights in regions of under-estimation. Stage 2 combines sampling, interpolation and symbolic regression to extract key features, then uses a weighted random forest model to forecast particle velocity and temperature upon impact. The ML predictions closely match CFD outputs while reducing computation time by orders of magnitude, demonstrating that ML-CFD integration can accelerate CSAM process design. Although developed for a masked setup, the framework generalizes readily to unmasked cold spray configurations. Full article

Today, many electronic circuits are required to be able to work effectively, even in environments exposed to ionizing radiation. This work examines the effects of ionizing radiation on shift registers realized in a bulk 16 nm FinFET technology, focusing on Single-Event Upset (SEU). An SEU occurs when a charged particle ionizes a sensitive node in the circuit, causing a stored bit to flip from one logical state to its opposite. This study estimates the saturation cross-section for the 16 nm FinFET technology and compares it with results from a 28 nm planar CMOS technology. The experiments were conducted at the SIRAD facility of INFN Legnaro Laboratories (Italy). The device under test was irradiated with the ion sources ⁵⁸$Ni$ and ²⁸$Si$, both with different tilt angles, to assess the number of SEUs with different LET and range values. Additionally, the study evaluates the effectiveness of the radiation-hardened by design technique, specifically the Triple Modular Redundancy (TMR), which is a technique commonly employed in planar technologies. However, in this particular case study, TMR proved to be ineffective, and the reasons behind this limitation are analyzed along with potential improvements for future designs. Full article

A numerical study was performed to analyze the particle deposition of a cold spray process for the preparation of nickel electrocatalysts used in the Hydrogen Evolution Reaction (HER). The study focused on the creation of fin-shaped geometries with an optimal porosity on the electrode surface using a mask located between the nozzle exit and the substrate. Computational Fluid Dynamics (CFD) was performed on a three-dimensional high-pressure nozzle, with nickel powder used as the injection feedstock. The behavior of particles was effectively modeled through a two-way coupled Eulerian–Lagrangian approach. As per the parametric study, four masks of varying wire thicknesses and opening sizes were investigated. The masks were placed at 4 mm increments from the nozzle exit, with the substrate placed at standoff distances (SODs) of 10 mm and 20 mm. To capture the effects of the gas inlet operating conditions, two different nozzle inlet conditions were analyzed (2 MPa and 400 °C, 4 MPa and 800 °C). It was found that the nozzle inlet operating condition had the most significant impact, as it relates to the particle velocity and powder deposition. The high-pressure operating condition resulted in a deposition efficiency (DE) greater than 99.9% for all the test cases, with nearly all the impacted particles depositing on the substrate. For the medium-pressure operating condition, the DE increased linearly as the mask SOD was increased, due to the increase in the particle velocity upon impact. Full article

This study aims to assess the thermal performance of silica sand as a heat storage medium within a shell-and-tube sensible heat storage thermal energy system that operates using water as the heat transfer fluid. Two types of silica sand were analyzed, fine sand and coarse sand, to determine which was the best for heat transfer and storage. It was found that the fine sand, which had smaller particles compared to the coarse sand, enhanced the heat transfer in the system. The fine sand required 11.86 h to charge using the benchmark case and 17.58 h to discharge, whereas the coarse sand required 13.36 h to charge and 16.55 h to discharge. Methods of enhancement are also explored by comparing the system performance with the inclusion of four different configurations of copper fins to investigate against a benchmark case without fins in the system with fine sand. When equipped with four radial fins, the system demonstrated a significant enhancement, reducing charging and discharging times by 59.02% and 69.17%, respectively, compared to the baseline. Moreover, the system exhibited an even greater improvement with eight radial fins, cutting charging and discharging times by 63.74% and 78.5%, respectively, surpassing the improvements achieved with four radial fins. The ten annular fins decreased the charging time by 42.58% and the discharge by 62.4%, whereas the twenty annular fins decreased the charging by 56.24% and the discharging by 68.26% when compared to the baseline. Full article

This study utilized particle image velocimetry (PIV) to analyze the kinematic and hydrodynamic characteristics of juvenile goldfish across three swimming modes: forward swimming, burst and coast, and turning. The results demonstrated that C-shaped turning exhibited the highest speed, enabling rapid and agile maneuvers for predator evasion. Meanwhile, forward swimming was optimal for sustained locomotion, and burst-and-coast swimming was suited for predatory behaviors. A vorticity analysis revealed that vorticity around the tail fin was the primary source of propulsive force, corroborating the correlation between vorticity magnitude and propulsion found in previous research. The findings emphasize the crucial role of the tail fin in swimming efficiency and performance. Future research should integrate ethology, biomechanics, and physiology to deepen the understanding of fish locomotion, potentially informing the design of efficient biomimetic underwater robots and contributing to fish conservation efforts. Full article

The deposition of fly ash on the heat exchanger will reduce the heat transfer efficiency of the system. This article conducted experiments and simulations on the deposition, exploring the effects of velocity, particle size on the deposition position. In addition, deposition density distribution was demonstrated, the calculation method of fin thermal resistance was improved, and the efficiency of fins was also calculated. The results showed that deposition decreased with velocity increasing, and the simulation results were in good agreement with the experimental results. The deposition distribution of the first section of the fin is unimodal, and the maximum deposition value approaches the peak of the fin. The distribution of the second section of the fin becomes bimodal with increasing velocity. In addition, as the speed increases, due to the decrease in deposition mass, the thermal resistance decreases by 53.2% and the fin efficiency increases by 8.82%. Full article

Driven by the demands of ocean exploration, an increasing number of manta ray-inspired robots have been designed and manufactured, primarily utilizing flexible skeletons combined with motor-driven mechanisms. However, the mechanical analysis of these designs remains underdeveloped, often relying on simplistic imitation of biological prototypes and typically neglecting the vertical motion induced by pectoral fin flapping. This paper presents a fluid–structure interaction analysis framework that couples rigid body motion with elastic deformation using flexible multibody dynamics and the vortex particle method. An implicit iterative algorithm with Aitken relaxation is employed to address added-mass instability, and the framework has been validated against experimental data. An analysis of a representative manta-bot model shows that self-induced vertical undulations reduce the thrust coefficient by approximately 40% compared to fixed vertical degrees of freedom, while slightly improving overall propulsive efficiency. The study also highlights the critical role of mass distribution in manta-bots, noting that excessive focus on complex pectoral fin movements and large fin mass can significantly reduce thrust by increasing vertical displacement, ultimately proving counterproductive. Full article

The Al–Mn alloy heat exchanger fin production process includes a brazing treatment at s high temperature of 600 °C, in which coarse grains are preferred for their high resistance to deformation at elevated temperatures by decreasing the grain boundary sliding. In this study, Al-1.57Mn-1.57Zn-0.58Si-0.17Fe alloy foils cold rolled by 81.7% (1.1 mm in thickness) and 96.5% (0.21 mm in thickness) were annealed at 100–550 °C for 1 h to investigate their recrystallization behavior, grain sizes, and precipitates by increasing the annealing temperature, using micro-hardness measurement, electron back-scattered diffraction (EBSD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) techniques. The micro-hardness results showed that the recrystallization finishing temperatures for the two samples were almost the same, 323 ± 2 °C. The EBSD results showed that when the annealing temperature decreased from 550 to 400 °C, the recrystallized grain sizes of the two samples were nearly identical—both increased slightly. Further decreasing the annealing temperature from 400 to 330 °C caused the grain sizes to increase more, with the thinner foil sample having a more significant increase. The SEM and TEM observations showed that the micron-sized primary-phase remained unchanged during the annealing process. The nano-sized secondary phase precipitates formed during the hot-rolling process experienced a coarsening and dissolving process upon annealing. The particle size of the secondary phase increased from 32 nm to 44 nm and the area fraction decreased from 4.2% to 3.8%. The nucleation analysis confirmed that the large primary-phase could act as a nucleation site through particle stimulated nucleation (PSN) mode. The relatively dense secondary phase precipitates with small sizes at lower temperatures could provide higher Zener drag to the grain boundaries, leading to fewer nuclei and thereafter coarser grains. The coarsening of the recrystallized grains in the foils could be implemented through thickness reduction and/or precipitation processes to form densely distributed nano-sized precipitates. Full article

Improving airflow pressure is of great significance for the cooling and sealing of aeroengines. In a co-rotating cavity with radial inflow, vortex reducers are used to decrease the pressure drop. However, the performance of traditional vortex reducers is limited by their drag reduction mechanism and cannot meet the needs of next-generation aeroengines. In this study, a novel vortex reducer (NVR) consisting of de-swirl shroud orifices and fins is proposed. Meanwhile, a design strategy is developed to ensure the NVR provides steady airflow and excellent drag reduction performance. Furthermore, experiments and numerical simulations are utilized to investigate the flow characteristics and drag reduction mechanism of the NVR. The results reveal that the de-swirl jets created by the de-swirl shroud orifices limit the enhancement of the Ekman layers at large radii, while the fins break down the high-speed vortices at small radii. Compared to a traditional finned vortex reducer with identical fins, the pressure drop of the NVR is relatively reduced by 28.52%. Specifically, the pressure drop of the NVR is monotonous in the operating range, indicating its suitability for engineering. Finally, a surrogate model and particle swarm optimization (PSO) are utilized to identify the optimal parameters of the de-swirl shroud orifices in the design range. This study provides a potential solution for the design of next-generation vortex reducers. Full article

Aquatic organisms have evolved exceptional propulsion and even transoceanic migrating capabilities, surpassing artificial vessels significantly in maneuverability and efficiency. Understanding the hydrodynamic mechanisms of aquatic organisms is crucial for developing advanced biomimetic underwater propulsion vehicles. Underwater tetrapods such as sea turtles use fins or flippers for propulsion, which exhibit three rotational degrees of freedom, including flapping, sweeping, and pitching motions. Unlike previous studies that often simplify motion kinematics, this study employs a specially designed experimental device to mimic sea turtle fins’ motion and explore the impact of pitching amplitude, asymmetric pitching kinematics, and pausing time on lift and thrust generation. Force transducers and particle image velocimetry techniques are used to examine the hydrodynamic forces and flow field, respectively. It is found that boosting the fin’s pitching amplitude enhances both its lift and thrust efficiency to a certain extent, with a more pronounced effect on thrust performance. Surprisingly, the asymmetrical nature of the pitching angle’s pausing time within one flapping cycle significantly influences the lift and thrust characteristics during sea turtle swimming; extending the pausing time during the forward and upward flapping process improves lift efficiency; and prolonging the pausing time during the downward flapping process enhances thrust efficiency. Furthermore, the mechanism for high lift and thrust efficiency is revealed by examining the vortices shed from the fin during different motion kinematics. This research contributes to a more comprehensive understanding of the fin’s hydrodynamic characteristic, providing insights that can guide the design of more efficient biomimetic underwater propulsion systems. Full article

This study explores the potential of novel boron nitride (BN) microplatelet composites with combined thermal conduction and electrical insulation properties. These composites are manufactured through Fusion Deposition Modeling (FDM), and their application for thermal management in electronic devices is demonstrated. The primary focus of this work is, therefore, the investigation of the thermoplastic composite properties to show the 3D printing of lightweight polymeric heat sinks with remarkable thermal performance. By comparing various microfillers, including BN and MgO particles, their effects on material properties and alignment within the polymer matrix during filament fabrication and FDM processing are analyzed. The characterization includes the evaluation of morphology, thermal conductivity, and mechanical and electrical properties. Particularly, a composite with 32 wt% of BN microplatelets shows an in-plane thermal conductivity of 1.97 W m⁻¹ K⁻¹, offering electrical insulation and excellent printability. To assess practical applications, lightweight pin fin heat sinks using these composites are designed and 3D printed. Their thermal performance is evaluated via thermography under different heating conditions. The findings are very promising for an efficient and cost-effective fabrication of thermal devices, which can be obtained through extrusion-based Additive Manufacturing (AM), such as FDM, and exploited as enhanced thermal management solutions in electronic devices. Full article

The effects of Si, Fe and Zr elements on the high temperature properties and microstructure of ultrathin 3003mod aluminum alloy fins were studied by means of high-temperature tensile tests, sagging tests and microstructure analyses. The results show that the alloying of Si, Fe, and Zr elements formed a large amount of nano-scale α-Al(Mn,Fe) Si and Al₃Zr particles, and significantly reduced the number of micro-scale coarse Al₆(Mn,Fe) particles in the 3003mod aluminum alloy, exhibiting 5 to 10 MPa higher strength and better sagging resistance than 3003 aluminum alloy at the same temperature. The variations in properties such as high-temperature mechanical properties, sagging resistance and elongation below 400 °C were ascribed to the high-stability nanoparticles effectively preventing recovery and grain boundary migration, as well as reducing the nucleation cores of recrystallization. The nanoparticles in 3003mod aluminum alloy were coarsened significantly at 500 °C, and the grains were completely recrystallized and coarsened, resulted in a significant decrease in strength, sagging resistance and elongation compared with these at 400 °C. Full article