Search Results (315)

This study systematically investigates the high-velocity impact response and energy absorption characteristics of carbon fiber-reinforced plastic (CFRP)—aluminum foam (AlF) hybrid composite structures, aiming to address the growing demand for lightweight yet high-performance energy-absorbing materials in aerospace and protective engineering applications. Particular emphasis is placed on elucidating the influence of key geometric and material parameters, including the aspect ratio of the columns and the relative density of the AlF core. Experimental characterization was first performed using a split Hopkinson pressure bar (SHPB) apparatus to evaluate the dynamic compressive behavior of AlF specimens with four different relative densities (i.e., 0.163, 0.245, 0.374, and 0.437). A finite element (FE) model was then developed and rigorously validated against the experimental data, demonstrating excellent agreement in terms of deformation modes and force–displacement responses. Extensive parametric studies based on the validated FE framework revealed that the proposed CFRP-AlF composite structure achieves a balance between specific energy absorption (SEA) and peak crushing force, showing a significant improvement over conventional CFRP or AlF. The confinement effect of CFRP enables AlF to undergo progressive collapse along designated orientations, thereby endowing the CFRP-AlF composite structure with superior impact resistance. These findings provide critical insight for the design of next-generation lightweight protective structures subjected to extreme dynamic loading conditions. Full article

This study focuses on the influence of prolonged ultraviolet (UV) irradiation on the mechanical properties and surface microstructure of glass fiber-reinforced plastics (GFRPs) and basalt fiber-reinforced plastics (BFRPs), which are widely used in construction and transport infrastructure. The relevance of the research lies in the need to improve the reliability of composite materials under extended exposure to harsh climatic conditions. Experimental tests were conducted in a laboratory UV chamber over 2000 h, simulating accelerated weathering. Mechanical properties were evaluated using three-point bending, while surface conditions were assessed via profilometry and microscopy. It was shown that GFRPs exhibit a significant reduction in flexural strength—down to 59–64% of their original value—accompanied by increased surface roughness and microdefect depth. The degradation mechanism of GFRPs is attributed to the photochemical breakdown of the polymer matrix, involving free radical generation, bond scission, and oxidative processes. To verify these mechanisms, FTIR spectroscopy was employed, which enabled the identification of structural changes in the polymer phase and the detection of mass loss associated with matrix decomposition. In contrast, BFRP retained up to 95% of their initial strength, demonstrating high resistance to UV-induced aging. This is attributed to the shielding effect of basalt fibers and their ability to retain moisture in microcavities, which slows the progress of photo-destructive processes. Comparison with results from natural exposure tests under extreme climatic conditions (Yakutsk) confirmed the reliability of the accelerated aging model used in the laboratory. Full article

The thermal stability of carbon fiber-reinforced plastic (CFRP) materials is constrained by the low thermal conductivity of its polymer matrix, resulting in inefficient heat dissipation, local overheating, and accelerated degradation during thermal loads. To overcome these limitations, composite materials can be modified with buckypapers—thin, densely interconnected layers of carbon nanotubes (CNTs). In this study, sixteen 8552/IM7 prepreg plies were processed with up to nine buckypapers and strategically placed at various positions. The resulting nanocomposites were evaluated for manufacturability, material properties, and thermal resistance. The findings reveal that prepreg plies provide only limited matrix material for buckypaper infiltration. Nonetheless, up to five buckypapers, corresponding to 8 wt.% CNTs, can be incorporated into the material without inducing matrix depletion defects. This integration significantly enhances the material’s thermal properties while maintaining its mechanical integrity. The nanotubes embedded in the matrix achieve an effective thermal conductivity of up to 7 W/(m·K) based on theoretical modeling. As a result, under one-sided thermal irradiation at 50 kW/m², thermo-induced damage and strength loss can be delayed by up to 20%. Therefore, thermal resistance is primarily determined by the nanotube concentration, whereas the arrangement of the buckypapers affects the material quality. Since this innovative approach enables the targeted integration of high particle fractions, it offers substantial potential for improving the safety and reliability of CFRP under thermal stress. Full article

In recent times, fiber reinforced polymer composite materials have become more popular due to their remarkable features such as high specific strength, high stiffness and durability. Particularly, Carbon Fiber Reinforced Polymer (CFRP) composites are one of the most prominent materials used in the field of transportation and building engineering, replacing conventional materials due to their attractive properties as mentioned. In this work, a CFRP laminate is fabricated with carbon fiber mats and epoxy by a hand layup technique. Alumina (Al₂O₃) micro particles are used as a filler material, mixed with epoxy at different weight fractions of 0% to 4% during the fabrication of CFRP laminates. The important objective of the study is to investigate the influence of alumina micro particles on the mechanical performance of the laminates through characterization for various physical and mechanical properties. It is revealed from the results of study that the mass density of the laminates steadily increased with the quantity of alumina micro particles added and subsequently, the porosity of the laminates is reduced significantly. The SEM micrograph confirmed the constituents of the laminate and uniform distribution of Al₂O₃ micro particles with no significant agglomeration. The hardness of the CFRP laminates increased significantly for about 60% with an increase in weight % of Al₂O₃ from 0% to 4%, whereas the water gain % gradually drops from 0 to 2%, after which a substantial rise is observed for 3 to 4%. The improved interlocking due to the addition of filler material reduced the voids in the interfaces and thereby resist the absorption of water and in turn reduced the plasticity of the resin too. Tensile, flexural and inter-laminar shear strengths of the CFRP laminate were improved appreciably with the addition of alumina particles through extended grain boundary and enhanced interfacial bonding between the fibers, epoxy and alumina particles, except at 1 and 3 wt.% of Al₂O₃, which may be due to the pooling of alumina particles within the matrix. Inclusion of hard alumina particles resulted in a significant drop in impact strength due to appreciable reduction in softness of the core region of the laminates. Full article

Prefabricated unidirectional carbon fiber reinforced polymer (CFRP) composite strips are extensively used as a means of infrastructure rehabilitation through adhesive bonding to the external surface of structural concrete elements. Most data to date are from laboratory tests ranging from a few months to 1–2 years providing an insufficient dataset for prediction of long-term durability. This investigation focuses on the assessment of the response of three different prefabricated CFRP systems exposed to water, seawater, and alkaline solutions for 5 years of immersion in deionized water conducted at three temperatures of 23, 37.8 and 60 °C, all well below the glass transition temperature levels. Overall response is characterized through tensile and short beam shear (SBS) testing at periodic intervals. It is noted that while the three systems are similar, with the dominant mechanisms of deterioration being related to matrix plasticization followed by fiber–matrix debonding with levels of matrix and interface deterioration being accelerated at elevated temperatures, their baseline characteristics and distributions are different emphasizing the need for greater standardization. While tensile modulus does not degrade appreciably over the 5-year period of exposure with final levels of deterioration being between 7.3 and 11.9%, both tensile strength and SBS strength degrade substantially with increasing levels based on temperature and time of immersion. Levels of tensile strength retention can be as low as 61.8–66.6% when immersed in deionized water at 60 °C, those for SBS strength can be 38.4–48.7% at the same immersion condition for the three FRP systems. Differences due to solution type are wider in the short-term and start approaching asymptotic levels within FRP systems at longer periods of exposure. The very high levels of deterioration in SBS strength indicate the breakdown of the materials at the fiber–matrix bond and interfacial levels. It is shown that the level of deterioration exceeds that presumed through design thresholds set by specific codes/standards and that new safety factors are warranted in addition to expanding the set of characteristics studied to include SBS or similar interface-level tests. Alkali solutions are also shown to have the highest deteriorative effects with deionized water having the least. Simple equations are developed to enable extrapolation of test data to predict long term durability and to develop design thresholds based on expectations of service life with an environmental factor of between 0.56 and 0.69 for a 50-year expected service life. Full article

The dynamic thermomechanical properties of wood–plastic composites (WPCs) are influenced by various factors, such as the selection of raw materials and processing parameters. To investigate the effects of different wood fiber content ratios and temperature on the loss modulus of WPCs, seven different proportions of Masson pine (Pinus massoniana Lamb.) and Chinese fir [Cunninghamia lanceolata (Lamb.) Hook.] mixed-fiber-reinforced HDPE composites were prepared using the extrusion molding method. Their dynamic thermomechanical properties were tested and analyzed. The storage modulus of WPCs showed a decreasing trend with increasing temperature. A reduction in the mass ratio of Masson pine wood fibers to Chinese fir wood fibers resulted in an increase in the storage modulus of WPCs. The highest storage modulus was achieved when the mass ratio of Masson pine wood fibers to Chinese fir wood fibers was 1:5. In addition, the loss modulus of the composites increased as the content of Masson pine fiber decreased, with the lowest loss modulus observed in HDPE composites reinforced with Masson pine wood fibers. The loss tangent for all seven types of WPCs increased with rising temperatures, with the maximum loss tangent observed in WPCs reinforced with Masson pine wood fibers and HDPE. A prediction method based on the Extreme Learning Machine (ELM) model was introduced to predict the dynamic thermomechanical properties of WPCs. The prediction accuracy of the ELM model was compared comprehensively with that of other models, including Support Vector Machines (SVMs), Random Forest (RF), Back Propagation (BP) neural networks, and Particle Swarm Optimization-BP (PSO-BP) neural network models. Among these, the ELM model showed superior data fitting and prediction accuracy, with an R² value of 0.992, Mean Absolute Error (MAE) of 1.363, and Root Mean Square Error (RMSE) of 3.311. Compared to the other models, the ELM model demonstrated the best performance. This study provides a solid basis and reference for future research on the dynamic thermomechanical properties of WPCs. Full article

This paper analyzed the behavior of polymer composite materials reinforced with randomly oriented short natural fibers (hemp, flax, etc.) subjected to external stresses under quasistatic contact conditions with dry Coulomb friction. We presumed the composite body, a 2D flat rectangular plate, being in frictional contact with a rigid foundation for the quasistatic case. The manuscript proposes the finite element method approximation in space and the finite difference approximation in time. The problem of quasistatic frictional contact is described with a special finite element, which can analyze the state of the nodes in the contact area, and their modification, between open, sliding, and fixed contact states, in the analyzed time interval. This finite element also models the Coulomb friction law and controls the penetrability according to a power law. Moreover, the quasi-static case analyzed allows for the description of the load history using an incremental and iterative algorithm. The discrete problem will be a static and nonlinear one for each time increment, and in the case of sliding contact, the stiffness matrix becomes non-symmetric. The regularization of the non-differentiable term comes from the modulus of the normal contact stress, with a convex function and with the gradient in the sub-unit modulus. The non-penetration condition was achieved with the penalty method, and the linearization was conducted with the Newton–Raphson method. Full article

The pressing issue of global warming has prompted industries to seek sustainable and renewable materials that can reduce the use of petroleum-based products. Natural fibers, as bio-based and environmentally friendly materials, offer a promising solution. In this study, ramie fiber, which is one of the strongest natural fibers, is used as reinforcement, and the mechanical properties of natural rubber composites are evaluated. The composites were fabricated using a vulcanizing technique at 150 °C, and the fibers were cut into different lengths (5 mm, 10 m, and 15 mm) and weights (15 g, 30 g, and 60 g). Mechanical performance tests, including tensile and tear strength and hardness, were conducted. The results showed that as fiber concentration increased, so did the curing time. Moreover, the composites with higher fiber concentration had higher strength. The composite with a 10 mm fiber length and 60 g weight showed the highest tensile strength (10.35 MPa). Maximum tear strength (52.51 kN/m) was achieved with 5 mm fiber length and 60 g weight. Hardness values reached up to 88 Shore A (10 mm fiber length and 60 g weight), indicating excellent wear resistance. The specimen with the highest tensile strength was subjected to scanning electron microscope analysis. The SEM analysis revealed that the composite had a ductile type of fracture with appreciable plastic deformation, confirming good fiber–matrix interaction. These findings underscore the potential of ramie fiber–reinforced natural rubber composites as sustainable, high-performance alternatives to petroleum-based materials in structural and vibration-damping applications. Full article

In this work, the mechanical properties of jute fiber-reinforced polymers were investigated, considering two manufacturing technologies—wet layups and vacuum-assisted resin infusion—with the aim of developing cost-effective composite materials based on natural fibers. In the manufacturing process, two different types of resins were used, specific to each technology. Specimens measuring 25 mm × 200 mm were cut from the resulting laminates at three orientations (0°, 45° and 90° with respect with the weft orientation), and they were subjected to tensile tests. The results showed that resin infusion yielded superior stiffness and strength values when compared to the wet layup. Multi-scale modeling techniques were applied in order to estimate the properties of the fibers and evaluate the orthotropic properties of the composites, and virtual material models that included orthotropic elasticity and the anisotropic Hill plasticity formulation were developed and evaluated, managing to reproduce the experimental data using finite element analyses with decent accuracy. Full article

This study presents a new approach to chemical processing using pyridine-based solvolysis to produce high-quality glass fiber from epoxy composites. Pyridine was chosen due to its solubility parameter, which precisely matches the parameters calculated for the epoxy matrix segment. Experiments with exposure in a pyridine medium demonstrated effective swelling and the potential for destruction. The solvolysis experiments were conducted in a round-bottomed flask with a reflux condenser and stirrer, under ambient conditions (20 °C) until the boiling point was reached (115.2 °C). Additionally, data from experimental studies conducted at subcritical temperatures before reaching 280 °C are presented. The dependences of changes in the mass of composites on time and temperature during the solvolysis process were determined. The tensile strength of the recovered fibers was examined, and thermogravimetric analysis was used to determine their properties. Fiberglass recovered at the boiling point is characterized by 91% tensile strength and 20% residual degradation products on the surface. The residual strength of fiberglass-reinforced plastic (FGRP) is 70.3%. The use of subcritical pyridine helps improve the quality of plastic products made from recycled fibers. This process retains 93% of the residual tensile strength for fibers that have been processed at 250 °C for two hours. Recycled fibers also contain 2.82% organic components on their surfaces. Using this material results in an increase in flexural strength of FGRP by 16.1%, compared to the reference samples. Full article

This review explores the evolving landscape of sustainable textile manufacturing, with a focus on rubber-based materials for various industrial applications. The textile and rubber industries are shifting towards eco-friendly practices, driven by environmental concerns and the need to reduce carbon footprints. The integration of sustainable textiles in rubber-based products, such as tires, conveyor belts, and defense products, is becoming increasingly prominent. This review discusses the adoption of natural fibers like flax, jute, and hemp, which offer biodegradability and improved mechanical properties. Additionally, it highlights sustainable elastomer sources, including natural rubber from Hevea brasiliensis and alternative plants like Guayule and Russian dandelion, as well as bio-based synthetic rubbers derived from terpenes and biomass. The review also covers sustainable additives, such as silica fillers, nanoclay, and bio-based plasticizers, which enhance performance while reducing environmental impact. Textile–rubber composites offer a cost-effective alternative to traditional fiber-reinforced polymers when high flexibility and impact resistance are needed. Rubber matrices enhance fatigue life under cyclic loading, and sustainable textiles like jute can reduce environmental impact. The manufacturing process involves rubber preparation, composite assembly, consolidation/curing, and post-processing, with precise control over temperature and pressure during curing being critical. These composites are versatile and robust, finding applications in tires, conveyor belts, insulation, and more. The review also highlights the advantages of textile–rubber composites, innovative recycling and upcycling initiatives, addressing current challenges and outlining future perspectives for achieving a circular economy in the textile and rubber sectors. Full article

Composite grids serve as reinforcement in concrete structures, offering alternatives to conventional steel reinforcement. These grids can be fabricated from various materials, including synthetic polymers, metals, and natural fibers. This study explores the use of composite grids as lateral confinement of self-compacting concrete (SCC) cylinders and examines their impact on the failure mode under axial compression. In the experiment, the types of grids and mesh shapes used were plastic grids of diamond mesh (PGD) and regular mesh (PGT), metallic grids of diamond mesh (MGD) and square mesh (MGS), vegetable grids of Alfa fiber mesh, 10 × 10 mm (VGAF-1) and 20 × 20 mm (VGAF-2), and vegetable grids of date palm fibers (VGDF). The binder of SCC mixtures incorporated 10% marble powder as a partial replacement for ordinary Portland cement (OPC). SCC mixtures were tested in the fresh state by measuring the slump flow diameter, V-funnel flow time, L-box blocking ratio, and segregation index. Cylinders with a diameter of 160 mm and a height of 320 mm were made to assess the mechanical properties of hardened SCC mixtures under axial compression. The results indicate that most of the confined cylinders exhibited an increase in ductility compared to unconfined cylinders. Grid types MGD and PGD provided the best performance, with ductility increases of 100.33% and 96.45%, respectively. VGAF-2 cylinders had greater compressive strength than cylinders with other grid types. The findings revealed that the type and mesh shape of the grids affects the failure mode of confined cylinders, but has minimal influence on their modulus of elasticity. This study highlights the potential of lateral grid confinement as a technique for rehabilitating, strengthening, and reinforcing weaker structural concrete elements, thereby improving their mechanical properties and extending the service life of building structures. Full article

The increasing demand for sustainable materials in automotive applications, coupled with the critical need to address marine plastic pollution, presents an opportunity for innovative material development. This study explores composites made from recycled polyamide 6 (PA6) fishing nets reinforced with switchgrass fibers (0–30 wt%). The composite with 30 wt% switchgrass fibers increased tensile strength by 23% and Young’s modulus by 126% compared to unreinforced recycled PA6, achieving 93% of the tensile strength of commercial automotive-grade neat PA6 and surpassing another grade by 22%. However, higher fiber loading hindered processability, as evidenced by incomplete mold filling and reflected by a decrease in melt flow rate from 19.35 to 8.63 g/10 min. Thermal analysis revealed reduced crystallinity and crystallization temperatures with fiber addition, attributed to restricted polymer chain mobility. While dynamic mechanical analysis demonstrated improved stiffness below the glass transition temperature, scanning electron microscopy indicated optimal fiber-matrix adhesion at up to 20 wt% fiber loading, with aggregation at higher concentrations. These findings establish recycled fishing net-derived PA6/switchgrass fiber composites as a viable alternative to virgin materials in automotive applications, with mechanical properties comparable to commercial grades. Although the composites demonstrate enhanced mechanical strength and modulus, the significant reduction in ductility restricts their use to rigid, semi-structural components where flexibility is not critical. Future research should address processing challenges to enhance fiber dispersion and interfacial adhesion at higher loadings. Full article

This novel study explores a comprehensive approach, combining fiber and matrix structure–property relationships. By integrating alkali treatment, fiber mapping, and intrinsic fiber properties, this work offers a unique perspective on the mechanical, physical, and thermal properties of biodegradable composites of reinforced polypropylene (PP) and plasticized poly (lactic acid) (PLA), with 25 wt% Kenaf (KBF), Bagasse, Hemp fibers and softwood fibers serving as a control. To enhance fiber–matrix interaction, fibers underwent alkaline treatment using 5% sodium hydroxide (NaOH) for one hour. The mechanical properties, including tensile strength, Young’s modulus, and impact strength, were evaluated alongside physical and thermal properties such as fiber mapping, brightness, heat deflection temperature (HDT), melting temperature, melt flow ratio (MFR), and melt flow index (MFI). Scanning electron microscopy (SEM) was used to assess the biocomposites’ morphology. The results showed that fiber reinforcement improved the tensile and impact strength of PP composites, particularly for treated Bagasse (6.6% and 22%) and Hemp (7% and 44.7%), while Kenaf exhibited minimal change, indicating its inherently high strength. A slight increase in tensile strength and Young’s modulus was observed in all PLA-based composites. The addition of 25% fiber enhanced the thermal properties of both treated and untreated fiber-reinforced composites. Among PP composites, those reinforced with treated fibers exhibited the highest HDT, with Kenaf achieving the best performance (124 °C), followed by Bagasse (93 °C). The HDT values for untreated fibers were 119 °C for KBF, 100 °C for softwood, 86 °C for Bagasse, and 79 °C for Hemp. PLA composites showed a slight increase in HDT with fiber reinforcement. Differential Scanning Calorimetry (DSC) revealed a slight decrease in melting temperature for PP composites and a slight increase for PLA composites. Fiber mapping analysis indicated that Kenaf had the highest aspect ratio, contributing to superior mechanical performance, while Hemp had the lowest aspect ratio and exhibited weaker mechanical properties. Overall, Kenaf and Bagasse fibers demonstrated superior mechanical and thermal properties, comparable to those of softwood fibers, whereas Hemp exhibited moderate performance. The variations in composites behavior were attributed to differences in fiber mapping, alkaline treatment, and the intrinsic properties of both the polymer matrices and the reinforcing fibers. These findings highlight the potential of treated natural fibers, particularly Kenaf and Bagasse, in enhancing the mechanical and thermal properties of biodegradable composites, reinforcing their suitability for sustainable material applications. Full article

Additive manufacturing (AM) is an emerging technology with the greatest potential impact on many engineering applications. Among the AM technologies, material extrusion is particularly interesting for plastic components due to its versatility and cost-effectiveness. There is, however, a limited knowledge of design methods to predict the mechanical strength of parts built by material extrusion. The materials are polymers, sometimes also reinforced, and deposited in layers like in laminated composites. Therefore, the mechanical behavior and strength can be characterized and modeled with methods already known for composite materials. Such tools are the classical lamination theory (CLT) and the failure criteria for composites. This paper addresses an analysis of a composite material made of long-fiber glass in a polyamide matrix built by additive manufacturing; in this relatively new technique, a continuous fiber is inserted between layers of polyamide deposited from a wire with a fused filament fabrication (FFF) 3D printer. The mechanical behavior was studied from tensile tests that were carried out to demonstrate the feasibility of modeling with the mentioned tools, and the material properties for predicting the stiffness and strength of components built with that technique were identified. The results show that the classical models for the mechanical behavior of composite materials are well-suited for this material to predict the influence of the main building parameters. Full article