Search Results (2,532)

Fiber-reinforced resin matrix composites are generally composed of fibers and matrix with significantly different properties, which are non-uniform and anisotropic in nature. Macro-failure criteria generally view composite plies as a uniform whole and do not accurately reflect fiber- and matrix-scale failures. In this study, the interface phase effect between fiber and matrix has been introduced into the frame of trans-scale analysis to better model the failure process, and the equivalent mechanical property characterization model of the interface phase has also been established. Combined with the macro–micro-strain transfer method, the trans-scale correlation of the mechanical response of the composite laminates between the macro scale and the fiber, matrix and interface micro scale has been achieved. Based on the micro-scale failure criterion and the stiffness reduction strategy, the trans-scale failure analysis method of composite materials incorporating the interface phase effect has been developed, which can simultaneously predict the failure modes of the matrix, fiber and interface phase. A numerical implementation of the developed trans-scale failure analysis method considering interface phase was carried out using the Python and Abaqus 2020 joint simulation technique. Case studies were carried out for three material systems, and the prediction data of the developed trans-scale failure analysis methodology incorporating interface phase effects for composite materials, the prediction data of the Linde failure criterion and the experimental data were compared. The comparison with experimental data confirms that this method has good prediction accuracy, and compared with the Linde and Hashin failure methods, only it can predict the failure mode of the fiber–matrix interface. The case analysis shows that its prediction accuracy has been improved by about 2–3%. Full article

The precursor-derived ceramic route is recognized as an advanced and efficient technique for fabricating ceramic matrix composites, particularly suitable for the development and microstructural tailoring of continuous fiber-reinforced ceramic matrix composites. In this work, octamethylcyclotetrasiloxane and tetravinylcyclotetrasiloxane were employed as monomers to synthesize a branched siloxane via ring-opening polymerization. A subsequent hydrosilylation reaction led to the formation of polyvinylsiloxane with a three-dimensional crosslinked structure. The precursor exhibited excellent fluidity, adjustable viscosity, and superior thermosetting characteristics, enabling efficient impregnation and densification of reinforcements through the polymer infiltration and pyrolysis process. Upon pyrolysis, the polyvinylsiloxane gradually converted from an organic polymer to an amorphous inorganic ceramic phase, yielding silicon oxycarbide ceramics with a high ceramic yield of 81.3%. Elemental analysis indicated that the resulting ceramic mainly comprised silicon and oxygen, with a low carbon content. Furthermore, the material demonstrated a stable dielectric constant (~2.5) and low dielectric loss (<0.01), which are beneficial for enhanced thermal stability and dielectric performance. These findings offer a promising precursor system and process reference for the low-cost production of high-performance, multifunctional ceramic matrix composites with strong potential for engineering applications. Full article

Fiber-reinforced and laminated composite materials, widely used in engineering applications, may develop periodic curvature during manufacturing due to technological requirements. Given such curvatures in widely used composites, static and dynamic analyses of plates and shells under loads, along with related stability issues, have been extensively investigated. However, studies focusing specifically on the static analysis of such materials remain limited. Composite materials with structural curvature exhibit complex mechanical behavior, making their analysis particularly challenging. Predicting their mechanical response is crucial in engineering. In response to this need, the present study conducts a static analysis of plates made of periodically curved composite materials using the Navier method. The plate equations were derived based on the Kirchhoff–Love plate theory within the framework of the Continuum Theory proposed by Akbarov and Guz’. Using the Navier method, deflection, stress, and moment distributions were obtained at every point of the plate. Numerical results were computed using MATLAB. After verifying the convergence and accuracy of the developed MATLAB code by comparing it with existing solutions for rectangular homogeneous isotropic and laminated composite plates, results were obtained for periodically curved plates. This study offers valuable insights that may guide future research, as it employs the Navier method to provide an analytical solution framework. This study contributes to the limited literature with a novel evaluation of the static analysis of composite plates with periodic curvature. Full article

Material Extrusion (MEX) process is increasingly used to fabricate components for structural applications, driven by the availability of advanced materials and greater industrial adoption. In these contexts, understanding the mechanical performance of printed parts is crucial. However, conventional methods for assessing anisotropic elastic behavior often rely on expensive equipment and time-consuming procedures. The aim of this study is to evaluate the applicability of the impulse excitation of vibration (IEV) in characterizing the dynamic mechanical properties of a 3D-printed composite material. Tensile tests were also performed to compare quasi-static properties with the dynamic ones obtained through IEV. The tested material, Nylon 12CF, contains 35% short carbon fibers by weight and is commercially available from Stratasys. It is used in the fused deposition modeling (FDM) process, a Material Extrusion technology, and exhibits anisotropic mechanical properties. This is further reinforced by the filament deposition process, which affects the mechanical response of printed parts. Young’s modulus obtained in the direction perpendicular to the deposition plane (E₃₃), obtained via IEV, was 14.77% higher than the value in the technical datasheet. Comparing methods, the Young’s modulus obtained in the deposition plane, in an inclined direction of 45 degrees in relation to the deposition direction (E₄₅), showed a 22.95% difference between IEV and tensile tests, while Poisson’s ratio in the deposition plane (v₁₂) differed by 6.78%. This data is critical for designing parts subject to demanding service conditions, and the results obtained (orthotropic elastic properties) can be used in finite element simulation software. Ultimately, this work reinforces the potential of the IEV method as an accessible and consistent alternative for characterizing the anisotropic properties of components produced through additive manufacturing (AM). Full article

Cultured meat is emerging as a sustainable alternative to conventional animal agriculture, with scaffolds playing a central role in supporting cellular attachment, growth, and tissue maturation. This review focuses on the development of gel-based hybrid biomaterials that meet the dual requirements of biocompatibility and food safety. We explore recent advances in the use of naturally derived gel-forming polymers such as gelatin, chitosan, cellulose, alginate, and plant-based proteins as the structural backbone for edible scaffolds. Particular attention is given to the integration of food-grade functional additives into hydrogel-based scaffolds. These include nanocellulose, dietary fibers, modified starches, polyphenols, and enzymatic crosslinkers such as transglutaminase, which enhance mechanical stability, rheological properties, and cell-guidance capabilities. Rather than focusing on fabrication methods or individual case studies, this review emphasizes the material-centric design strategies for building scalable, printable, and digestible gel scaffolds suitable for cultured meat production. By systemically evaluating the role of each component in structural reinforcement and biological interaction, this work provides a comprehensive frame work for designing next-generation edible scaffold systems. Nonetheless, the field continues to face challenges, including structural optimization, regulatory validation, and scale-up, which are critical for future implementation. Ultimately, hybrid gel-based scaffolds are positioned as a foundational technology for advancing the functionality, manufacturability, and consumer readiness of cultured meat products, distinguishing this work from previous reviews. Unlike previous reviews that have focused primarily on fabrication techniques or tissue engineering applications, this review provides a uniquely food-centric perspective by systematically evaluating the compositional design of hybrid hydrogel-based scaffolds with edibility, scalability, and consumer acceptance in mind. Through a comparative analysis of food-safe additives and naturally derived biopolymers, this review establishes a framework that bridges biomaterials science and food engineering to advance the practical realization of cultured meat products. Full article

In this paper, SiC and Si/SiC ceramics were fabricated using direct laser powder bed fusion with chemical vapor infiltration. Their microstructure, mechanical properties and the impacts of silicon addition were analyzed. The incorporation of silicon led to an increase in the relative density of the silicon carbide ceramics from 76.4% to 78.3% and the compression strength increased from 39 ± 13 MPa to 90 ± 8 MPa after laser powder bed fusion with chemical vapor infiltration. The melting and re-solidification of silicon allows the silicon to encapsulate the silicon carbide grains, changing the microstructure and the failure mechanism of the silicon carbide ceramics, resulting in a small amount of silicon residue. In the LPBF-CVI SiC ceramic specimen, the LPBF-formed SiC exhibits a microhardness of 24.2 ± 1.0 GPa. In LPBF-CVI Si/SiC, the spherical dual-phase structure displays a moderately increased hardness (25.9 ± 4.4 GPa), and the CVI-formed SiC exhibits a hardness of 55.3 ± 9.3 GPa. Full article

Magnesium phosphate cement (MPC) exhibits brittleness when utilized as a repair material for bridge decks. To address this issue, this study employs nano-TiO₂ (NT) and a novel material (basalt fiber bar) as modifiers. A double-K fracture model is developed for the modified MPC to quantitatively evaluate the enhancement of fracture toughness induced by NT and basalt fiber bars. The cracking behavior and toughening mechanisms of the NT and basalt fiber bar reinforced MPC are investigated using extended finite element theory and composite material theory. Additionally, a formula is proposed to calculate the incremental fracture toughness of NT and basalt fiber bar reinforced MPC. The results indicated that NT and basalt fiber bar can effectively enhance the ultimate bending capacity of MPC. The improvement increases with the fiber volume fraction, and noticeable bending hardening occurs when the fiber content exceeds 2%. With the same fiber volume fraction, the peak load can be increased by up to 11.7% with the addition of NT. The crack initiation toughness of the NT group without basalt fiber bars is 58% higher than that of the CC group. The content and diameter of basalt fiber bar are critical parameters affecting the toughness of the NT and basalt fiber bar reinforced MPC. Full article

This study investigates the improvement effect and micro-mechanism of guar gum and palm fibers, two eco-friendly materials, on expansive soil. The study uses disintegration tests, unconfined compressive strength tests, triaxial compression tests, and SEM analysis to evaluate the enhancement of mechanical properties. The results show that the guar gum–palm fiber composite significantly improves the compressive and shear strength of expansive soil. The optimal ratio is 2% guar gum, 0.4% palm fiber, and 6 mm palm fiber length. Increasing fiber length initially boosts and then reduces unconfined compressive strength. Guar gum increases unconfined compressive strength by 187.18%, further improved by 20.9% with palm fibers. When fiber length is fixed, increasing palm fiber content increases and then stabilizes peak stress and shear strength (cohesion and internal friction angle), improving by 27.30%, 52.1%, and 12.4%, respectively, compared to soil improved with only guar gum. Micro-analysis reveals that guar gum enhances bonding between soil particles via a gel matrix, improving water stability and mechanical properties, while palm fibers reinforce the soil and inhibit crack propagation. The synergistic effect significantly enhances composite-improved soil performance, offering economic and environmental benefits, and provides insights for expansive soil engineering management. Full article

This study presents a simulation-based damage modeling and fatigue risk assessment of a reusable ceramic matrix composite thruster designed for short-duration, green bipropellant propulsion systems. The thruster is constructed from a fiber-reinforced ultra-high temperature ceramic matrix composite composed of zirconium diboride, silicon carbide, and carbon fibers. Time-resolved thermal and structural simulations are conducted on a validated thruster geometry to characterize the severity of early-stage thermal shock, stress buildup, and potential degradation pathways. Unlike traditional fatigue studies that rely on empirical fatigue constants or Paris-law-based crack-growth models, this work introduces a simulation-derived stress-margin envelope methodology that incorporates ±20% variability in temperature-dependent material strength, offering a physically grounded yet conservative risk estimate. From this, a normalized risk index is derived to evaluate the likelihood of damage initiation in critical regions over the 0–10 s firing window. The results indicate that the convergent throat region experiences a peak thermal gradient rate of approximately 380 K/s, with the normalized thermal shock index exceeding 43. Stress margins in this region collapse by 2.3 s, while margin loss in the flange curvature appears near 8 s. These findings are mapped into green, yellow, and red risk bands to classify operational safety zones. All the results assume no active cooling, representing conservative operating limits. If regenerative or ablative cooling is implemented, these margins would improve significantly. The framework established here enables a transparent, reproducible methodology for evaluating lifetime safety in ceramic propulsion nozzles and serves as a foundational tool for fatigue-resilient component design in green space engines. Full article

Fiber-reinforced composites are gaining more importance across different fields such as aeronautics, automotives, high-performance sporting equipment, etc., where decreasing weight while improving mechanical properties of polymers is fundamental. This article explores the mechanical behavior of fiber-reinforced polyester composite materials, highlighting their advantages and applications in various industrial fields. Usually, composite materials consist of a polyester matrix reinforced with different types of fibers, such as glass, carbon, or Kevlar, which provide superior mechanical characteristics. This study analyzed the tensile strength, bending resistance, and resilience of glass fiber composites, emphasizing the importance of proper fiber selection and manufacturing processes. These materials stand out for their excellent strength-to-weight ratio and are widely used in the fabrication of tanks in various industries. Experimental results demonstrated tensile strength (Rm) around 115 MPa, Shore D hardness values of 88 units, and impact toughness (resilience) of 2.7 J/cm². Based on the composite materials’ behavior in testing, the article further offers practical recommendations for the effective deployment of these composites in the fabrication of various types of industrial reservoirs. Full article

Glass fiber-reinforced polymer (GFRP) composites exhibit significant advantages over conventional structural webbing materials, including lightweight and corrosion resistance. This study investigates the localized compression performance of the proposed GFRP grid web–concrete composite beam through experimental and numerical analyses. Three specimen groups with variable shear-span ratios (λ = 1.43, 1.77) and local stiffener specimens were designed to assess their localized compressive behavior. Experimental results reveal that a 19.2% reduction in shear-span ratio enhances ultimate load capacity by 22.93% and improves stiffness by 66.85%, with additional performance gains of 77.53% in strength and 94.29% in stiffness achieved through local stiffener implementation. In addition, finite element (FE) analysis demonstrated a strong correlation with experimental results, showing less than 5% deviation in ultimate load predictions while accurately predicting stress distributions and failure modes. FE parametric analysis showed that increasing the grid thickness and decreasing the grid spacing within a reasonable range can considerably enhance the localized compression performance. The proposed analytical model, based on Winkler elastic foundation theory, predicts ultimate compression capacities within 10% of both the experimental and numerical results. However, the GFRP grid strength adjustment factor β_g should be further refined through additional experiments and numerical analyses to improve reliability. Full article

Hydrogel is widely used as a scaffolding material for tissue engineering due to its excellent cytocompatibility and potential for biofunctionalization. However, its poor mechanical property limits its further application. Fabrication of fiber-reinforced hydrogel composite scaffolds has emerged as a solution to overcome this problem. However, existing strategies usually produce nonporous composite scaffolds, where the interfiber pores are completely filled with hydrogel. This design can hinder oxygen and nutrient exchange between seeded cells and the culture medium, thereby limiting cell invasion and colonization within the scaffold. In this study, sodium alginate (SA) hydrogel was exclusively grafted onto the surface of the constituent fibers of the melt electrowritten scaffold while preserving the porous structure. The grafted hydrogel amount and pore size were precisely controlled by adjusting the SA concentration and the crosslinking ratio (SA: CaCl₂). Experimental results demonstrated that the porous composite scaffolds exhibited superior swelling capacity, degradation ratio, mechanical properties, and biocompatibility. Notably, at an SA concentration of 0.5% and a crosslinking ratio of 2:1, the porous composite scaffold achieved optimal cell adhesion and viability. This study highlights the critical importance of preserving porous structures in composite scaffolds for tissue-engineering applications. Full article

This study investigates the impact of partially replacing cement with fly ash (FA) on the mechanical performance of fiber-reinforced rubberized concrete (FRRC) incorporating waste tyre rubber and recycled macro-synthetic fibers (MSF). FRRC mixtures were prepared with varying fly ash replacement levels (0%, 25%, and 50%), rubber aggregate contents (0%, 10%, and 20% by volume of fine aggregate), and macro-synthetic fiber dosages (0% to 1% by total volume). The fresh properties were evaluated through slump tests, while hardened properties including compressive strength, splitting tensile strength, and flexural strength were systematically assessed. Results demonstrated that fly ash substitution up to 25% improved the interfacial bonding between rubber particles, fibers, and the cementitious matrix, leading to enhanced tensile and flexural performance without significantly compromising compressive strength. However, at 50% replacement, strength reductions were more pronounced due to slower pozzolanic reactions and reduced cement content. The inclusion of MSF effectively mitigated strength loss induced by rubber aggregates, improving post-cracking behavior and toughness. Overall, an optimal balance was achieved at 25% fly ash replacement combined with 10% rubber and 0.5% fiber content, producing a more sustainable composite with favorable mechanical properties while reducing carbon and ecological footprints. These findings highlight the potential of integrating industrial by-products and waste materials to develop eco-friendly, high-performance FRRC for structural applications, supporting circular economy principles and reducing the carbon footprint of concrete infrastructure. Full article

The increasing need for materials that are both lightweight and strong in the aerospace and automotive sectors has driven the extensive use of composite sandwich structures. This study examines the impact response of honeycomb sandwich composites fabricated using the vacuum-assisted resin transfer molding (VARTM) technique. Two configurations were analyzed, namely carbon–honeycomb–carbon (CHC) and carbon–Kevlar–honeycomb–Kevlar–carbon (CKHKC), to assess the effect of Kevlar reinforcement on impact resistance. Charpy impact testing was conducted to evaluate energy absorption, revealing that CKHKC composites exhibited significantly superior impact resistance compared to CHC composites. The CKHKC composite achieved an average impact strength of 70.501 KJ/m², which is approximately 73.8% higher than the 40.570 KJ/m² recorded for CHC. This improvement is attributed to Kevlar’s superior toughness and energy dissipation capabilities. A comparative assessment of impact energy absorption further highlights the advantages of hybrid Kevlar–carbon fiber composites, making them highly suitable for applications requiring enhanced impact performance. These findings provide valuable insights into the design and optimization of high-performance honeycomb sandwich structures for impact-critical environments. Full article

To address the growing demand for sustainable materials in advanced manufacturing, the objective of this study was to develop and characterize a novel 3D-printable biocomposite using ruminant-digested corn stover (DCS) as a reinforcement for polylactic acid (PLA). The methodology involved systematically optimizing DCS particle size (80–140 mesh) and loading concentration (5–20 wt.%), followed by fabricating composite filaments via melt extrusion and 3D printing test specimens. The resulting materials were comprehensively characterized for their morphological, physical, and mechanical properties. The optimal formulation, achieved with 120-mesh particles at 15 wt.% loading, exhibited a 15.6% increase in tensile strength to 64.17 MPa and a 21.1% enhancement in flexural modulus to 4.19 GPa compared to neat PLA. In addition to the mechanical improvements, the biocomposite offers an advantageous density reduction, enabling the fabrication of lightweight structures for resource-efficient applications. Comprehensive characterization revealed effective interfacial integration and uniform fiber dispersion, validating biological preprocessing as a viable method for unlocking the reinforcement potential of this abundant biomass. While the composite exhibits characteristic trade-offs, such as reduced impact strength, the overall performance profile makes it a promising candidate for structural applications in sustainable manufacturing. This research establishes a viable pathway for agricultural waste valorization, demonstrating that biological preprocessing can convert agricultural residues into value-added engineering materials for the circular bioeconomy. Full article