Search Results (630)

This study presents a simulation-based damage modeling and fatigue risk assessment of a reusable ceramic matrix composite thruster designed for short-duration, green bipropellant propulsion systems. The thruster is constructed from a fiber-reinforced ultra-high temperature ceramic matrix composite composed of zirconium diboride, silicon carbide, and carbon fibers. Time-resolved thermal and structural simulations are conducted on a validated thruster geometry to characterize the severity of early-stage thermal shock, stress buildup, and potential degradation pathways. Unlike traditional fatigue studies that rely on empirical fatigue constants or Paris-law-based crack-growth models, this work introduces a simulation-derived stress-margin envelope methodology that incorporates ±20% variability in temperature-dependent material strength, offering a physically grounded yet conservative risk estimate. From this, a normalized risk index is derived to evaluate the likelihood of damage initiation in critical regions over the 0–10 s firing window. The results indicate that the convergent throat region experiences a peak thermal gradient rate of approximately 380 K/s, with the normalized thermal shock index exceeding 43. Stress margins in this region collapse by 2.3 s, while margin loss in the flange curvature appears near 8 s. These findings are mapped into green, yellow, and red risk bands to classify operational safety zones. All the results assume no active cooling, representing conservative operating limits. If regenerative or ablative cooling is implemented, these margins would improve significantly. The framework established here enables a transparent, reproducible methodology for evaluating lifetime safety in ceramic propulsion nozzles and serves as a foundational tool for fatigue-resilient component design in green space engines. Full article

The conductors of high-speed railway OCSs (Overhead Contact Systems) are susceptible to conductor galloping due to the impact of natural elements such as strong winds, rain, and snow, resulting in conductor fatigue damage and significantly compromising train operational safety. Consequently, monitoring the galloping status of conductors is crucial, and instance segmentation techniques, by delineating the pixel-level contours of each conductor, can significantly aid in the identification and study of galloping phenomena. This work expands upon the YOLO11-seg model and introduces an instance segmentation approach for galloping video and image sensor data of OCS conductors. The algorithm, designed for the stripe-like distribution of OCS conductors in the data, employs four-direction Sobel filters to extract edge features in horizontal, vertical, and diagonal orientations. These features are subsequently integrated with the original convolutional branch to form the FDSE (Four Direction Sobel Enhancement) module. It integrates the ECA (Efficient Channel Attention) mechanism for the adaptive augmentation of conductor characteristics and utilizes the FL (Focal Loss) function to mitigate the class-imbalance issue between positive and negative samples, hence enhancing the model’s sensitivity to conductors. Consequently, segmentation outcomes from neighboring frames are utilized, and mask-difference analysis is performed to autonomously detect conductor galloping locations, emphasizing their contours for the clear depiction of galloping characteristics. Experimental results demonstrate that the enhanced YOLO11-seg model achieves 85.38% precision, 77.30% recall, 84.25% AP@0.5, 81.14% F1-score, and a real-time processing speed of 44.78 FPS. When combined with the galloping visualization module, it can issue real-time alerts of conductor galloping anomalies, providing robust technical support for railway OCS safety monitoring. Full article

Modern aerospace engineering places increasing emphasis on materials that combine low weight with high mechanical performance. Fiber metal laminates (FMLs), which merge metal layers with fiber-reinforced composites, meet this demand by delivering improved fatigue resistance, impact tolerance, and environmental durability, often surpassing the performance of their constituents in demanding applications. Despite these advantages, inspecting such thin, layered structures remains a significant challenge, particularly when they are difficult or impossible to access. As with any new invention, they always come with challenges. This study examines the effectiveness of the fundamental anti-symmetric Lamb wave mode (A0) in detecting weak interfacial defects within Carall laminates, a type of hybrid fiber metal laminate (FML). Delamination detectability is analyzed in terms of strong wave dispersion observed downstream of the delaminated sublayer, within a region characterized by acoustic distortion. A three-dimensional finite element (FE) model is developed to simulate mode trapping and full-wavefield local displacement. The approach is validated by reproducing experimental results reported in prior studies, including the author’s own work. Results demonstrate that the A0 mode is sensitive to delamination; however, its lateral resolution depends on local position, ply orientation, and dispersion characteristics. Accurately resolving the depth and extent of delamination remains challenging due to the redistribution of peak amplitude in the frequency domain, likely caused by interference effects in the acoustically sensitive delaminated zone. Additionally, angular scattering analysis reveals a complex wave behavior, with most of the energy concentrated along the centerline, despite transmission losses at the metal-composite interfaces in the Carall laminate. The wave interaction with the leading and trailing edges of the delaminations is strongly influenced by the complex wave interference phenomenon and acoustic mismatched regions, leading to an increase in dispersion at the sublayers. Analytical dispersion calculations clarify how wave behavior influences the detectability and resolution of delaminations, though this resolution is constrained, being most effective for weak interfaces located closer to the surface. This study offers critical insights into how the fundamental anti-symmetric Lamb wave mode (A0) interacts with delaminations in highly attenuative, multilayered environments. It also highlights the challenges in resolving the spatial extent of damage in the long-wavelength limit. The findings support the practical application of A0 Lamb waves for structural health assessment of hybrid composites, enabling defect detection at inaccessible depths. Full article

With the continuous development of high-speed electric multiple units (EMUs), vibration issues of vehicles have become increasingly prominent. During operation, the underfloor equipment installed on the carbody is subjected to random multi-point vibrations transmitted from the carbody, inducing significant fatigue damage. This paper presents a comprehensive analysis of multi-channel vibration environment data for various underfloor equipment across different operating speeds obtained through on-site measurements. A spectral synthetic method grounded in statistical principles is then proposed to generate vibration environment spectra for diverse underfloor equipment. Finally, utilizing fatigue analysis in the frequency domain, the fatigue damage to underfloor equipment is assessed under different operational environments. The research results show that the vibration environment spectrum of the underfloor equipment in high-speed EMU trains differs significantly from the vibration spectrum specified in the IEC 61373 standard, especially at high frequencies. Despite this difference in spectral characteristics, the overall vibration energy values of the two spectra are comparable. Additionally, the vibration spectra of different underfloor equipment exhibit variations that can be attributed to their installation positions. As operational speed increases, the fatigue damage to the underfloor equipment exhibits exponential growth. However, the total accumulated fatigue damage remains relatively low, consistently staying below a value of 1. Full article

Light alloy wheel rims, despite their widespread use, remain vulnerable to fatigue-related defects and mechanical damage. This study presents a method for assessing their technical condition based on acoustic parameter analysis and classification using a deep neural network. Diagnostic data were collected using a custom-developed ADF (Acoustic Diagnostic Features) system, incorporating the reverberation time (T₆₀), sound absorption coefficient (α), and acoustic energy (E). These parameters were measured during laboratory fatigue testing on a Wheel Resistance Test Rig (WRTR) and from used rims obtained under real-world operating conditions. The neural network was trained on WRTR data and subsequently employed to classify field samples as either “serviceable” or “unserviceable”. Results confirmed the high effectiveness of the proposed method, including its robustness in detecting borderline cases, as demonstrated in a case study involving a mechanically damaged rim. The developed approach offers potential support for diagnostic decision-making in workshop settings and may, in the future, serve as a foundation for sensor-based real-time rim condition monitoring. Full article

The Ti-6Al-4V alloy is a typical α + β type titanium alloy and is widely used in the manufacture of aero-engine fans, compressor discs and blades. The working life of modern aero-engine components is usually required to reach more than 10⁸ cycles, which makes the infinite life design based on the traditional fatigue limit unsafe. In this study, through symmetrical loading high-cycle fatigue tests on Ti-6Al-4V titanium alloy, a nonlinear cumulative damage life prediction model was established. Further very-high-cycle fatigue tests of titanium alloys were carried out. The variation law of plastic strain energy in the evolution process of very-high-cycle fatigue damage of titanium alloy materials was described by introducing the internal stress parameter. A prediction model for the very-high-cycle fatigue life of titanium alloys was established, and the sensitivity analysis of model parameters was carried out. The results show that the established high-cycle/very-high-cycle fatigue models can fit the test data well. Moreover, based on the optimized model parameters through sensitivity analysis, the average error of the prediction results has decreased from 59% to 38%. The research aims to provide a model or method for predicting the engineering life of titanium alloys in the high-cycle/very-high-cycle range. Full article

In this study, the fatigue behavior in high-speed train bogie frames and mounted traction motors was investigated through dynamic stress measurements and vibration analysis. A spectrum synthesis method was developed to integrate multipoint random vibrations from the bogie frame into a unified excitation spectrum for motor fatigue assessment. The results demonstrate that fatigue damage in the bogie frame progresses linearly with increasing speed, with critical stress concentrations being identified at the motor base weld seams (41.4 MPa equivalent stress at 400 km/h). Traction motor vibration spectra were found to deviate substantially from IEC 61373 standards, leading to higher fatigue damage that follows an exponential growth pattern relative to speed increases. The proposed methodology provides direct experimental validation of component-specific fatigue mechanisms under operational loading conditions. Full article

The performance of SBS (Styrene Butadiene Styrene) modified asphalt mixtures can be enhanced through the addition of fibers including basalt, ceramic, and glass. This study investigates whether a reduced SBS content of 3%, combined with 0.3% fiber reinforcement can match or exceed the performance of a traditional 7% SBS mixture. A comparative analysis was carried out by examining both performance efficiency and life cycle costs across ceramic, basalt, and glass fiber-reinforced mixtures. Maintenance requirements for each scenario were factored into the life cycle analysis. To assess structural integrity, 3D finite element simulations were conducted using the Burger’s logit model while focusing on fatigue and rutting damage. Findings indicate that basalt and ceramic fiber mixtures deliver better asphalt mixtures, thereby outperforming the 7% SBS mix by requiring fewer maintenance interventions. However, due to the higher cost of ceramic fiber mixtures at 831 Eur/m³, basalt fiber emerges as the more cost-effective option, achieving a performance efficiency gain of 20% with reduced costs at 532 Eur/m³. Among the fiber-reinforced variants, glass fiber showed the least improvement in performance, with a difference in 11% and 13% when compared to ceramic fiber and basal fiber, respectively. Full article

Vibration control constitutes a critical consideration in structural design, as excessive oscillations may precipitate fatigue damage, operational instability, and catastrophic failures. Dynamic vibration absorbers (DVAs), serving as passive control devices, demonstrate remarkable efficacy in mitigating structural vibrations across engineering applications. This study systematically investigates the design of DVAs for vibration suppression of a cantilevered plate through integrated theoretical modeling, parameter optimization, structural implementation, and experimental validation. Key methodologies encompass receptance coupling substructure analysis (RCSA) for system dynamics characterization and H∞ optimization for absorber parameter identification. Experimental results reveal 74.2–85.7% vibration amplitude reduction in target mode, validating the proposed design framework. Challenges pertaining to boundary condition uncertainties and manufacturing tolerances are critically discussed, providing insights for practical implementations. Full article

Cable-stayed bridge cables experience significant tension over time, making the bridge cables prone to corrosion and fatigue. The direct measurement of cable length is not a standard capability in most current structural health monitoring systems, nor is long-term monitoring of cable changes. Bridge displacements are caused by both dynamic loads (wind and traffic) and quasi-static factors, primarily temperature. This study filtered out dynamic responses by the three-sigma rule, multiple linear regression, interpolation method, and not-a-number calibration. Monitoring data were used to analyze the bridge’s thermal field distribution and the time-dependent variation of tower displacements. Correlation analysis revealed a strong linear correlation between air temperature and quasi-static tower-girder displacements. This research proposes to use the tower-girder distance (effective cable length) to represent the length of the cable, take the thermal expansion coefficient of the effective length of the cable as the quantitative index for long-term monitoring, and take its error as the performance early warning indicator. This method effectively monitors cable health and provides damage warnings. Full article

Elite soccer places significant neuromuscular and metabolic stress on athletes, leading to elevated production of reactive oxygen and nitrogen species (RONS), particularly in skeletal muscle, where intense contractile activity and increased oxygen flux drive oxidative processes. These reactive species play a dual role in skeletal muscle, supporting adaptive signaling at controlled levels while causing oxidative damage when poorly regulated. This paper presents an integrated synthesis of current knowledge on redox biology in elite soccer players, focusing on the origins and regulation of RONS, the functions of enzymatic and non-enzymatic antioxidant systems, and how both RONS and antioxidant responses influence muscle performance, fatigue, recovery, and long-term physiological adaptation. Drawing on studies conducted between 2000 and 2025, the discussion underscores the seasonal fluctuations in oxidative stress, individual variability in redox responses, and the potential adverse effects of unsystematic antioxidant supplementation. The analysis also emphasizes the value of using biomarker-guided, periodized antioxidant interventions tailored to training demands. Future directions include longitudinal tracking and the use of AI-assisted monitoring to enable personalized strategies for maintaining redox balance and optimizing performance in elite sport. Full article

Impact Drilling Technology is one of the most effective methods for enhancing the penetration rate and efficiency in hard rock formations. Downhole axial vibration impact tools can provide a stable impact load, but they also increase the complexity of the Bottom Hole Assembly (BHA) motion. Addressing the problem of vibration fatigue in the lower BHA when subjected to high-frequency impact stresses during impact drilling, this study utilizes finite-element impact modules and Design-Life fatigue analysis software to establish a nonlinear dynamic model of the drill string assembly under axial excitation. It investigates the influence patterns of control parameters, such as the impact energy and impact frequency, on BHA vibration damage and rock-breaking efficiency. The results show that the vibration characteristics of the BHA are significantly affected by the impact tool’s control parameters. Increasing the input impact energy intensifies the amplitude of alternating stress in the drill string system. Meanwhile, the equivalent stress fluctuation of the drill string tends to stabilize at high frequencies above 100 Hz, indicating that high-frequency impacts are beneficial for mitigating vibration damage and prolonging the service life of the BHA. This study provides a theoretical basis for reducing the drill string fatigue damage and optimizing the drilling parameters for an improved performance. Full article

Marine risers are essential for offshore resource extraction, yet traditional metal risers encounter limitations in deep-sea applications due to their substantial weight. Fiber-reinforced polymer (FRP) composites offer a promising alternative with advantages including low density and enhanced corrosion/fatigue resistance. However, FRP risers remain susceptible to fatigue damage from vortex-induced vibration (VIV). Therefore, this study investigated VIV behavior of FRP composite risers considering the coupled effect of tensile-flexural moduli, top tensions, slenderness ratios, and flow velocities. Through an orthogonal experimental design, eighteen cases were analyzed using multivariate nonlinear fitting. Results indicated that FRP composite risers exhibited larger vibration amplitudes than metal counterparts, with amplitudes increasing to both riser length and flow velocity. It was also found that the optimized FRP configuration demonstrated enhanced fiber strength utilization. Parameter coupling analysis revealed that the multivariate nonlinear fitting model achieved sufficient accuracy when incorporating two coupled parameters, with the most significant interaction occurring between flexural modulus and top tension. Full article

This study investigates the degradation characteristics of turbocharger nozzle rings in marine diesel engines by conducting numerical analysis and solid particle erosion (SPE) tests to examine their structural stability and morphological surface damage trends. The fatigue analysis was conducted under a load condition corresponding to 100% output of the main engine, using ANSYS software. The SPE test was conducted in accordance with ASTM G76-05 standards, and the weight loss and erosion rate were calculated. Surface damage was closely examined through 3D analysis and scanning electron microscopy (SEM). The flow analysis revealed that the loads were highly concentrated at the nozzle ring inlet and the leading edge of the blades, with a maximum pressure coefficient of 0.07678 MPa. The load decreased toward the trailing edge of the nozzle ring, and the surface pressure coefficients of the flange, inner hoop, and outer hoop—where the nozzle ring blades are fixed—were found to be nearly identical. The fatigue life of the nozzle ring under 100% engine load was calculated as 1.377e⁺⁷ cycles, with a fatigue damage value of 1.32e⁺³². Notably, the fatigue life in the regions near the inner and outer hoops of the nozzle ring approached zero. The results of the SPE test using spherical SiO₂ particles confirmed that the surface damage of the nozzle ring material, 316L stainless steel, followed a typical ductile material damage mechanism. In addition, the surface damage characteristics were significantly influenced by SPE test parameters such as the shape of solid particles, nozzle diameter, and impact angle. Full article

High-power laser diodes (HPLDs) are increasingly used in space applications, yet solder layer (SL) reliability critically limits their performance and lifespan. This study employs finite element analysis to evaluate SL failure mechanisms in microchannel-cooled HPLDs with two packaging configurations under thermal cycling and vibration. Based on the Anand constitutive model, contour plot analysis revealed that the critical stress–strain regions in both SLs were located at their edges. The stress–strain values along the X-axis of the SLs exceeded those in other axial directions, and SL failure would preferentially initiate from the edges along the cavity length direction. During random vibration analysis with excitation applied along the Z-axis, the equivalent stresses in both SLs exceeded X-/Y-axis levels. However, these values remained far below their yield strengths, indicating that only elastic strain and high-cycle fatigue occurred in the SLs. The calculated thermal fatigue lives of the two SLs were 2851 cycles and 5730 cycles, respectively. Their random vibration fatigue lives were determined as 5.75 × 10⁷ h and 8.31 × 10⁷ h. Using damage superposition under combined thermal-vibration loading, the total fatigue lives were predicted as 14,821 h and 29,786 h, respectively, with thermal cycling-induced damage dominating the failure mechanism. Full article