Search Results (17)

Fan noise from small cooling fans often contains multiple coexisting tonal components whose combined perceptual impact cannot be fully represented by conventional single-tone metrics. While the Tone-to-Noise Ratio (TNR) and Prominence Ratio (PR) defined in ECMA-418-1 are established measures for evaluating individual tonal components, their direct application under multi-tone conditions may be insufficient to characterize cumulative tonal influence. To address this issue, the Total Tone-to-Noise Ratio (TTNR) and the Total Prominence Ratio (TPR) have been proposed as cumulative extensions of the ECMA framework. In this study, calculation procedures for TTNR and TPR were systematically examined for projector operating noise containing multiple tonal components, and subjective annoyance thresholds were determined using controlled jury ranking tests with 20 participants. Detection parameters for tonal extraction were adjusted within the ECMA-418-1 framework to reflect realistic product conditions. The resulting annoyance thresholds were 11.6 dB for TTNR and 14.3 dB for TPR. These findings indicate that cumulative tonal evaluation can be performed within the existing standardized framework and that TTNR and TPR provide practical tools for assessing multi-tone noise in technical products equipped with small cooling fans. Full article

A common solution for reducing the tonal noise annoyance caused by fans is to change the circumferential blade spacing from even to uneven. However, this technique requires predictive tools to simulate and assess their acoustic performance at a lower cost compared to experimental tests, which remain very costly. In this study, a hybrid analytic/numeric (HAN) approach for predicting the tonal noise of fans is proposed. It is based on the acoustic interference law, which is applied to the sound pressure generated by each blade, and Computational Aeroacoustics (CAA). This model allows for the analytical construction of a fan’s acoustic pressure spectrum from the numerically computed response of a single blade, significantly reducing computation time. An optimization procedure is then implemented to minimize the prominence of tonal noise peaks, where the decision variables are the blades’ angular positions and the constraints are rotor balance and the minimum angular distance between adjacent blades. The results show that the developed method may help designers reduce tonal noise annoyance by optimizing blade spacing. Full article

Axial flow fans are widely used in high-speed train cooling and ventilation systems, where both static efficiency and noise reduction are critical performance requirements. In this study, the effects of hub geometry variation on the aerodynamic and acoustic characteristics of an axial flow fan are numerically investigated through three-dimensional simulations. Five fan configurations with different hub angles are analyzed under identical operating conditions. Steady aerodynamic performance is first evaluated using the Reynolds-averaged Navier–Stokes (RANS) approach with the k-ω shear stress transport (SST) turbulence model. The unsteady flow field is then resolved using large eddy simulation (LES) to capture the vortex structures and blade surface pressure fluctuations responsible for noise generation. The far-field aerodynamic noise is predicted based on the Ffowcs Williams–Hawkings (FW–H) acoustic analogy, and both tonal and broadband noise characteristics are analyzed using multiple virtual microphones. The results show that reducing the hub angle leads to improved aerodynamic performance at lower volumetric flow rates. Meanwhile, a reduction in tonal noise at the blade-passing frequency (BPF) and broadband noise at higher frequencies is observed. The findings demonstrate that appropriate hub angle design provides an effective approach for the simultaneous improvement of static efficiency and the reduction of aerodynamic noise of axial-flow fans used in high-speed train applications. Full article

A novel microstructurally controlled graded micro-porous material was developed and experimentally validated for noise reduction through a normal incidence impedance test. Extensive parametric studies were conducted to understand the influence of test specimen size, particle size, porosity, pore size, and its distribution on acoustic absorption and transmission loss. Based on previous research, this study evaluates the application of graded microporous material as an acoustic liner technology for aircraft turbomachine engines. The liner was fabricated in eight 45° segments, assembled in an aluminum test rig, and tested on NASA Glenn Research Center’s Advanced Noise Control Fan (ANCF) low-speed test bed for tonal and broadband noise. The study demonstrates that microstructurally controlled graded microporous material is very effective in dissipating sound energy with reductions in tonal sound pressure level (SPL) of 2 to 13 dB at blade passing frequencies and reductions in broadband SPL of about 2 to 3 dB for the shaft order greater than 40. While the proposed two-layer graded liner model successfully validated the concept, additional design optimization is needed to enhance performance further. This work highlights the potential of graded microporous material as next-generation acoustic liners, offering lightweight, efficient, and scalable aircraft engine noise reduction solutions. Full article

The implementation of serrated stator blades in axial compressor and fan stages offers significant advantages, such as enhanced performance and reduced noise levels, making it a practical and cost-effective solution. This study explores the impact of serrated blade design on noise reduction under specific engine operating conditions. A small-scale experimental test setup with a turbulence-inducing grid was designed for testing multiple grid sizes in order to identify the most promising configuration which replicates rotor–stator interaction. Numerical simulations and early experimental tests in an anechoic chamber using a four-blade cascade configuration at an airflow speed of 50 m/s revealed a small but notable noise reduction in the 1–6 kHz range for a partially matched grid–blade geometry. Serrated blades demonstrated an overall sound pressure level reduction of 1.5 dB and up to 12 dB in tonal noise, highlighting the potential of cascade configurations to improve acoustic performance in gas turbine applications. Full article

This paper aims to conduct an acoustic analysis through noise measurements of a hybrid propulsion system intended for implementation on a drone, from which the main noise sources can be identified for further research on noise reduction techniques. Additionally, the noise was characterized by performing spectral analysis and identifying the tonal components that contribute to the overall noise. The propelling force system consists of a micro-turboshaft coupled with a gearbox connected to an electric generator. The propulsion system consists of a micro-turboshaft coupled with a gearbox connected to an electric generator. The electric current produced by the generator powers an electric ducted fan (EDF). The engineturbo-engine was tested in free-field conditions for noise generation at different speeds, and for this, an array of microphones was installed, positioned polarly around the system and near the intake and exhaust. Consequently, based on the test results, the acoustic directivity was plotted, revealing that the highest noise levels are at the front and rear of the engine. The noise level at a distance of 1.5 m from the turboengine exceeds 90 dBA at all tested speeds. Spectral analyses of both the far-field acoustic signals (measured with a polar microphone array) and the near-field signals (microphones positioned near the intake and exhaust) revealed that the primary contributors to the overall noise are the micromotor’s compressor, specifically the gas dynamic phenomena in the fan (BPF and 2× BPF). Thus, it was determined that at the intake level, the main noise contribution comes from the high-frequency components of the compressor, while at the exhaust level, the noise mainly originates from the combustion chamber, characterized by low-frequency components (up to 2 kHz). The findings from this study have practical applications in the design and development of quieter drone propulsion systems. By identifying and targeting the primary noise sources, engineers can implement effective noise reduction strategies, leading to drones that are less disruptive in urban environments and other noise-sensitive areas. This can enhance the acceptance and deployment of drone technology in various sectors, including logistics, surveillance, and environmental monitoring. Full article

The rotor–stator interaction noise is a major source of fan noise. Especially for low-speed fan stages, the tonal component is typically a dominant noise source. A challenge is to reduce this tonal noise, as it is typically perceived as unpleasant. Therefore, in this paper, we analytically, numerically and experimentally investigate an acoustic effect to lower the tonal noise excitation. Our study on an existing low-speed fan indicates a reduction in tonal interaction noise of more than 9 dB at the source if the excited acoustic modes propagate parallel to the stator leading edge angle. Moreover, a design-to-low-noise approach is demonstrated in order to apply this effect to two new fan stages with fewer stator than rotor blades. The acoustic design of both fans is determined by an appropriate choice of the rotor and stator blade numbers in order to align the modal propagation angle with the stator stagger angle. The blade geometries are obtained from aerodynamic optimization. Both fans provide similar aerodynamic but opposing acoustic radiation characteristics compared to the baseline fan and a significant tonal noise reduction resulting from the impact of the modal propagation angle on noise excitation. To ensure that this effect can also be applied to other low-speed fans, a design rule is derived and validated. Full article

The traction motor of trains is an essential component that generates the traction force, but it has a significant influence on the indoor and outdoor acoustic environment during the running condition. To enhance passenger comfort and bolster the environmental performance of trains, regulatory standards and specifications governing train noise have imposed elevated criteria on both tonal noise and the overall A-weighted sound pressure level emanating from traction motors. This paper proposes an aerodynamic noise optimization design method based on aerodynamic interference. The objective function of the optimization is defined as the blade-passing frequency (BPF) noise and the A-weighted overall sound pressure level of the traction motor fan. The simulated annealing algorithm is used to optimize the circumferential distribution of the blades. The optimized unevenly spaced blade configuration of the fan effectively reduces the BPF sound pressure level amplitude by 4.6 dBA and the overall A-weighted sound pressure level by 1.2 dBA. The calculation results agree well with the experimental results. The study reveals that unevenly spaced blades contribute to better noise reduction at lower rotational speeds. However, the effect diminishes at higher speeds. The relationship between noise reduction and blade count is nonlinear, suggesting an optimal count for specific speeds. Full article

New innovative green concepts in electrified vertical take-off and landing vehicles are currently emerging as a revolution in urban mobility going into the third dimension (vertically). The high population density of cities makes the market share highly attractive while posing an extraordinary challenge in terms of community acceptance due to the increasing and possibly noisier commuter traffic. In addition to passenger transport, package deliveries to customers by drones may enter the market. The new challenges associated with this increasing transportation need in urban, rural, and populated areas pose challenges for established companies and startups to deliver low-noise emission products. The article’s objective is to revisit the benefits and drawbacks of an affordable acoustic measurement campaign focused on early prototyping. In the very early phase of product development, available resources are often considerably limited. With this in mind, this article discusses the sound power results using the enveloping surface method in a typically available low-reflection room with a reflecting floor according to DIN EN ISO 3744:2011-02. The method is applied to a subsonic electric ducted fan (EDF) unit of a 1:2 scaled electrified vertical take-off and landing vehicle. The results show that considerable information at low costs can be gained for the early prototyping stage, despite this easy-to-use, easy-to-realize, and non-fine-tuned measurement setup. Furthermore, the limitations and improvements to a possible experimental setup are presented to discuss a potentially more ideal measurement environment. Measurements at discrete operating points and transient measurements across the total operating range were conducted to provide complete information on the EDF’s acoustic behavior. The rotor-self noise and the rotor–stator interaction were identified as primary tonal sound sources, along with the highest broadband noise sources located on the rotor. Based on engineering experience, a first acoustic improvement treatment was also quantified with a sound power level reduction of 4 dB(A). In conclusion, the presented method is a beneficial first measurement campaign to quantify the acoustic properties of an electric ducted fan unit under minimal resources in a reasonable time of several weeks when starting from scratch. Full article

The diffusion of mechanical ventilation systems increased rapidly due to the climate changes in all parts of the world. The mechanical ventilation systems are mainly used in the summer for many difficulties to face very hot temperatures. One of the biggest problems considered if every residential unit is equipped with a mechanical ventilation system is the generation of noise by the rotating blades of the fan for refrigeration. This paper discusses the applications of metamaterials to create attenuation filters to be installed inside the encases of the mechanical ventilation systems in order to obtain sound attenuation. A three-dimensional reticular structure made with spheres has been studied in different configurations related to the numbers of layers employed. The sound attenuations were measured at some specific octaves, depending on the particular configurations. In general, the sound attenuation peaks have been measured between 4 kHz and 8 kHz; this is expected to mitigate the tonal noise component typical of fans based on different variables that compose the whole system (e.g., fan diameter, number of blades, fan speed). However, the outcomes shall be considered in terms of laboratory conditions since material properties of the enclosure and potential polarization effects due to reflection of sound waves at the boundaries may occur. Full article

A novel active turbulence grid of the Institute of Fluid Mechanics at FAU Erlangen-Nuremberg is introduced. The focus of this grid is not on basic investigations of fluid mechanics, as is usually the case with active turbulence grids, but the generation of defined inflow conditions for axial fans. Thus, by means of the active turbulence grid, individual turbulence characteristics in the flow to the fan can be changed; therefore, fundamental interactions between the flow mechanics at the axial fan and the sound radiation can be analyzed. In addition, the replication of the flow fields of heat exchangers by the active turbulence grid is the focus of the investigations. The investigations showed that it is possible to use the active turbulence grid to generate defined inflow conditions for axial fans. It was also possible to reproduce the heat exchanger flow fields both for the mean turbulence values and for the spatial distributions. It was found that the grid induces tonal components due to the drive motors, but also that the inherent noise has no significant influence on the spectrum of the fans under investigation. Based on selected turbulence characteristics, direct correlations were found between the spatial distribution of the turbulence level and sound radiation at the first blade passing frequency of the axial fan. As the variance of the turbulence level increases, the sound radiation of the tonal components becomes more pronounced. The total sound pressure level, however, is mainly determined by the low-frequency broadband sound. A linear relationship between the spatial mean value of the turbulence level and the total sound pressure level was found for the investigated axial fan. Full article

In this study, three voluteless centrifugal fans are compared for their aeroacoustic performances. The tonal noise is predicted by coupling the IDDES with Formulation 1A of Farassat. The sources of the tonal noise at the blade passing frequency ($BPF$) are identified. It is found that the sources are related to the fan inlet gap, which introduces higher velocity intensities and turbulent fluctuations interacting with the blade leading edge. By redesigning the gap, the tonal noise at the $BPF$ is reduced effectively. Full article

This manuscript presents the application of a recently developed noise reduction technology, constituted by poro-serrated stator blades on a full-scale aircraft model, in order to reduce rotor-stator interaction noise in the fan stage. This study was carried out using the commercial lattice Boltzmann solver 3DS-SIMULIA PowerFLOW. The simulation combines the airframe of the NASA High-Lift Common Research Model with an upscaled fan stage of the source diagnostic test rig. The poro-serrations on the stator blades have been modeled based on a metal foam with two different porosity values. The results evidence that the poro-serrations induce flow separation on the stator blades, particularly near the fan-stage hub. Consequently, the thrust generated by the modified fan stage is lower and the broadband noise emission at low frequencies is enhanced. Nevertheless, the tonal noise components at the blade-passage frequency and its harmonics are mitigated by up to 9 dB. The poro-serrations with lower porosity achieve a better trade-off between noise emission and thrust penalty. An optimization attempt was carried out by limiting the application of porosity near the tip of the stator blades. The improved leading-edge treatment achieves a total of $1.5$ dB in sound power level reduction while the thrust penalty is below $1.5$%. This demonstrates that the aerodynamic effects of a leading-edge treatment should be taken into account during the design phase to fully benefit from its noise reduction capability. Full article

Low-speed axial cooling fans are frequently used to manage engine temperature by ensuring that adequate quantities of air pass through heat exchangers, even at low vehicle speeds or in the idle condition. This study aims to provide a better understanding of the unsteady flow behavior around an automotive axial cooling fan with seven blades and its impact on the aerodynamic noise generation. Large Eddy Simulation (LES) near the near-field region and the Ffowcs-Williams and Hawkinbygs (FW-H) method were performed to analyze the flow characteristics around the fan and predict the aerodynamic noise emitted from the fan under a constant rotational speed of 2100 rpm. The simulation results for the velocity distributions and aerodynamic noise were compared with the experimental data measured by single hot-wire probe and in a dead-sound room. The results showed a comparatively good agreement upstream and downstream from the fan and at two different receivers of 0.5 m and 1.0 m. When the fan was rotating, a strong tonal noise numerically existed near the leading edge of the blades at the tip and amounted to 110 dB sound pressure level (SPL) caused by the increasing angles of attack with the increasing radial velocity near the ring, which caused the entire air foil to emit a low-frequency noise. Furthermore, the different SPL decay characteristics of approximately 5 dB in the near-field region and 6 dB in the far-field region were observed each time the distance from the fan doubles. The findings of this research can provide important insights into the design of axial fans with low noise and high performance. Full article

An experimental and analytical study of the tonal trailing-edge noise of a symmetric NACA-0012 aerofoil and of a cambered SD7003 aerofoil has been achieved. It provides a complete experimental database for both aerofoils and improves the understanding of the underlying mechanisms. The analysis stresses the high sensitivity of the tonal noise phenomenon to the flow velocity and the angle of attack. Several regimes of the noise emission are observed depending on the aforementioned parameters. The contributions of the pressure and the suction sides are found to vary with the flow parameters too. A special attention has been paid to the role of the separation bubble in the tonal noise generation. Hot-wire measurements and flow visualization prove that the separation bubble is a necessary condition for the tonal noise production. Moreover, the bubble must be located close enough to the trailing edge. Several tests with small-scale upstream turbulence confirm the existence of the feedback loop. Analytical predictions with a classical trailing-edge noise model show a good agreement with the experimental data; they confirm the cause-to-effect relationship between the wall-pressure fluctuations and the radiated sound. Finally, previously reported works on fans and propellers are shortly re-addressed to show that the tonal noise associated with laminar-boundary-layer instabilities can take place in rotating blade technology. Full article