Search Results (54)

The growing global demand for energy necessitates the efficient utilization of unconventional petroleum resources, particularly heavy oil reserves. However, extracting, transporting, and processing these resources remain challenging due to their low mobility, low API gravity, and significant concentrations of resins, asphaltenes, heteroatoms, and metals. In recent years, various in situ upgrading techniques have been explored to enhance heavy oil quality, with catalytic aquathermolysis emerging as a promising approach. The effectiveness of this process largely depends on the development of cost-effective, environmentally friendly catalysts. This study investigates the upgrading performance of water-soluble ammonium alum, (NH₄)Al(SO₄)₂·12H₂O, for an extra-heavy oil sample from the Zarafshan Depression, located along the Tajikistan–Uzbekistan border. Comprehensive analyses demonstrate that the catalyst facilitates the breakdown of heavy oil components, particularly resins and asphaltenes, into lighter fractions. As a result, oil viscosity was significantly reduced by 94%, while sulfur content decreased from 896 ppm to 312 ppm. Furthermore, thermogravimetric (TG-DTG) analysis, coupled with Fourier-transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), and X-ray diffraction (XRD), revealed that the thermal decomposition of ammonium alum produces catalytically active Al₂O₃ nanoparticles. These findings suggest that ammonium alum is a highly effective water-soluble pre-catalyst for hydrothermal upgrading, offering a viable and sustainable solution for the development of extra-heavy oil fields. Full article

This study investigates the feasibility and optimization of Expanding Solvent Steam-Assisted Gravity Drainage (ES-SAGD) in deep extra-heavy oil reservoirs, with a focus on the Shu 1-38-32 block in the Liaohe Basin. A modified theoretical model that accounts for steam quality reduction with increasing reservoir depth was applied to evaluate SAGD performance. The results demonstrate that declining steam quality at greater burial depths significantly reduces thermal efficiency, the oil–steam ratio (OSR), and overall recovery in conventional SAGD operations. To overcome these challenges, numerical simulations were conducted to evaluate the effect of hexane co-injection in ES-SAGD. A 3 vol% hexane concentration was found to improve oil recovery by 17.3%, increase the peak oil production rate by 36.5%, and raise the cumulative oil–steam ratio from 0.137 to 0.218 compared to conventional SAGD. Sensitivity analyses further revealed that optimal performance is achieved with cyclic injection during the horizontal expansion stage and chamber pressures maintained above 3 MPa. Field-scale forecasting based on five SAGD well pairs showed that the proposed ES-SAGD configuration could enhance the cumulative recovery factor from 28.7% to 63.3% over seven years. These findings clarify the fundamental constraints imposed by steam quality in deep reservoirs and provide practical strategies for optimizing solvent-assisted SAGD operations under such conditions. Full article

The residue conversion processes, coking, visbreaking, and fluid catalytic cracking (FCC), have demonstrated that feedstock quality is the single factor that most affects process performance. While, for the FCC, it is known that the heavy oil conversion at a maximum gasoline yield point can vary between 50 and 85 wt. %, for the vacuum residue hydrocracking, no reports have appeared yet to reveal the dependence of conversion on the quality of vacuum residue being hydrocracked. In order to search for such a dependence, eight vacuum residues derived from medium, heavy, and extra heavy crude oils have been hydrocracked in a laboratory unit at different reaction temperatures. The current study has witnessed that the vacuum residue hydrocracking obeys the same rule as that of the other residue conversion processes, confirming that the feedstock quality has a great influence on the process performance. A conversion variation between 45 and 85 wt. % can be observed when the sediment content in the hydrocracked atmospheric residue is within the acceptable limit, guaranteeing the planned cycle length. An intercriteria analysis was performed, and it revealed that the vacuum residue conversion has negative consonances with the contents of nitrogen and metals. Correlations were developed which predict the conversion at constant operating conditions within the uncertainty of conversion measurement of 1.7 wt. % and correlation coefficient of 0.964. The conversion at constant hydrocracked atmospheric residue (HCAR) sediment content was predicted with a correlation coefficient of 0.985. The correlations developed in this work disclosed that the higher the contents of metals, nitrogen, and asphaltenes, and the lower the content of sulfur, the lower the conversion in the hydrocracking process is. It was also shown that vacuum residues, which have the same reactivity (the same conversion at identical operating conditions), can indicate significant difference in the conversion at the same HCAR sediment content due to their diverse propensity to form sediments in the process of hydrocracking. Full article

This paper presents a review of modern methods and technologies for extracting high- (HVO) and extra-high-viscous oil (EHVO). Special attention is given to thermal, physico-chemical, and combined enhanced oil recovery (EOR) methods based on the synergistic effect of these approaches. Theoretical aspects of these technologies, their applicability limits, and their practical implementation are considered. The article describes the main complicating factors in the extraction of HVO and EHVO using the reviewed methods, one of which is the high water cut in well production. We analyse the mechanisms of water production in HVO and EHVO fields. The paper highlights the experience of developing HVO and EHVO fields, primarily in Russia, and examines laboratory and field studies, ongoing projects, and future prospects. The authors of this paper have analysed the available literature and have provided further recommendations for studying these technologies. We hope that this work will be useful to all those interested in the challenges of oil production. Full article

Although heavy oil remains a crucial energy source, its high viscosity makes its utilization challenging. We have performed an interpretable analysis of the relationship between the molecular structure of digital oil and its viscosity using molecular dynamics simulations combined with machine learning. In this study, we developed three “digital oils” to represent light, medium, and heavy oils in consideration of their composition and molecular structure. Using molecular dynamics (MD) simulations, we calculated the density, self-diffusion coefficient, and viscosity of these digital oils at various temperatures (323–453 K). The accuracy of the simulation results was demonstrated by their good fit to the experimental data. We further explored the correlation between interaction energy and viscosity. As interaction energy increased, molecular attraction strengthened, resulting in greater friction between molecules and a higher viscosity of the digital oil. Cluster analysis revealed that, compared with the other two oils, the heavy oil contained rod-shaped molecular aggregates in greater quantity and larger clusters. Additionally, we computed the radial distribution functions of the SARA (saturates, aromatics, resins, and asphaltenes) components; among molecular pairs, aromatics and resins showed the largest interaction energy and were the most tightly bound, contributing to increased viscosity. To more effectively predict the viscosity of digital oils, we integrated four machine learning (ML) techniques: linear regression, random forest, extra trees, and gradient boosting. Post-hoc analysis coupled with SHapley Additive exPlanations (SHAP) was applied to interpret how macroscopic and microscopic features influence the viscosity and to identify the contributions of individual molecules. This work presents a novel and efficient method for estimating the viscosity of digital oils by combining MD simulations with ML approaches, offering a valuable tool for quick and cost-effective analysis. Full article

This article considers modern approaches to obtaining synthetic oil from unconventional hydrocarbon feedstocks, including plastic waste, tires, biomass, coal, and extra-heavy oil. Particular attention is paid to multi-stage technologies, such as pyrolysis, catalytic depolymerization, gasification followed by Fischer–Tropsch synthesis, and hydrocracking of heavy residues. The important role of catalysts in increasing the selectivity and economic efficiency of processes is noted: nanostructured, bifunctional, and pollution-resistant systems are increasingly used. Economic factors influencing the competitiveness of this industry are considered, including the volatility of prices for traditional oil, government support measures, and the development of waste logistics infrastructure. It is emphasized that the strengthening of the position of synthetic oil is associated with the growth of environmental requirements stimulating the recycling of plastics, tires, and biomass; at the same time, compliance with high environmental standards and transparency of emission control play a critical role in the social aspects of projects. In addition to improving the environmental situation, the development of synthetic oil contributes to the creation of jobs, the resolution of problems of shortage of classical oil fields, and the increase of energy security. It is concluded that further improvement of technologies and integration into industrial clusters can turn this sphere into a significant component of the future energy sector. Full article

Refining light and heavy oils in different proportions seems attractive, especially in cases of geopolitical, economic, environmental, and logistical constraints. The economical attractiveness could be undermined in cases where incompatibility occurs. The current study explores a highly complex refinery performance during processing a blend consisting of 17 crude oils of which one was extra light, five were light, nine were medium, and two were heavy. A n-heptane dilution test, using centrifugation, was employed to assess the colloidal stability of crude oils. In addition, a previously established correlation to relate crude oil vacuum residue fraction Conradson carbon content to asphaltene peptizability Sa according to ASTM D 7157 was also availed for the purpose of evaluating colloidal stability. It was found that the crude desalter amperage increases with the ${\displaystyle \frac{SBN}{IBN}}$ ratio and Sa reduction, reaching its maximum allowable value of 180 A at the ${\displaystyle \frac{SBN}{IBN}}$ ratio of 1.35, and Sa of 0.64. The ${\displaystyle \frac{SBN}{IBN}}$ ratio was found more reliable in predicting oil compatibility than the other ${\displaystyle \frac{SBN}{{IN}_{max}}}$ ratio used to assess colloidal stability in various research. Along with the increase in crude desalter amperage, fouling of the heat exchangers of a crude oil distillation plant was also recorded. An intercriteria analysis of process data together with crude composition data, and compatibility indices revealed that the amperage enhancement is statistically meaningfully related to an increase in the heaviest crude oil content in the process blend and the compatibility indices ${\displaystyle \frac{SBN}{IBN}}$ ratio and Sa, while the fouling was related only to the content of one of the light crude oils in the processed blend. Full article

The energy transition demands innovative solutions for efficient and sustainable oil and gas production, particularly for heavy and extra-heavy crude. A significant challenge in these operations is the excessive production of water, which increases operational costs and environmental impact. This paper reviews the application of mechanical water control devices to optimize water management in heavy oil fields. By analyzing over 3140 documents, only a final total of 42 previous peer-reviewed articles were considered, where 58% sought to understand and optimize water flow from the reservoir to the well mainly by well simulation; 19% studied the implementation cases in the fields, highlighting the success cases; 16% mentioned CFD and other simulations tools; and 7% are related to these devices. While simulation studies have been widely employed, there is a need for more comprehensive field implementations and data-driven insights. This paper aims to contribute to the advancement of water management techniques, ultimately enhancing the sustainability and profitability of heavy oil production, emphasizing the most significant findings. Full article

The escalating energy demand has prompted nations to prioritize the development of high-viscosity and challenging-to-extract heavy and extra-heavy oil reserves. Consequently, the technique of in-situ combustion in oil reservoirs by injecting air to ignite heavy oil resources, leveraging the generated heat to enhance recovery rates, is a particularly critical extraction method. However, simulation studies of in-situ combustion techniques are still primarily conducted at a macroscopic level. Therefore, conducting more detailed numerical simulation studies holds significant importance. This paper establishes a mathematical model for heat transfer within reservoirs during in-situ combustion, thoroughly investigating the effects of inlet temperature, injection pressure, injection duration, and porosity on the heat transfer processes inside the reservoir. The research demonstrates that the reservoir’s internal temperature gradually rises as the injection duration increases. Additionally, porosity (an increase from 0.1 to 0.3 enhances the heat propagation rate by 15%) and injection pressure (an increase from 5 MPa to 8 MPa boosts the heat propagation rate by 25%) significantly affect the heat transfer rate. Full article

In view of the deep burial depth, high formation pressure, and presence of top and bottom water in offshore extra-heavy-oil reservoirs, this paper conducts a study on the production performance and flow field variation law of steam huff-and-puff to steam flooding conversion in thick heavy-oil reservoirs based on physical simulation, and analyzes the development effect of the conversion from steam huff-and-puff to steam flooding. On this basis, by comprehensively considering the advantages of gravity-assisted steam flooding and a three-dimensional HHSD well pattern obtained from physical simulation experiments, this paper proposes a well pattern development mode of steam huff-and-puff to composite displacement and drainage, and analyzes the development effect of this well pattern mode using the reservoir numerical simulation method. The research results show that, compared with the planar well pattern of steam huff-and-puff to steam flooding conversion, the adoption of the three-dimensional well pattern can significantly improve the degree of reservoir production and the expansion dynamics of the steam chamber, and mitigate adverse effects such as the increase in water cut caused by top and bottom water on thermal recovery. The composite development of steam huff-and-puff to composite displacement and drainage can be divided into three stages: thermal communication, gravity drainage-assisted steam flooding, and thermal breakthrough erosion and oil washing. The steam chamber presents a development mode of “single-point development–rapid longitudinal expansion–rapid transverse expansion upon reaching the top–polymerization into a sheet”, and simultaneously possesses the oil displacement mechanisms of both steam displacement and gravity drainage. The proposed composite mode of steam huff-and-puff to composite displacement and drainage has guided the implementation of adjustment wells in the Bohai L Oilfield, and the recovery factor has been increased by about 20% compared with the steam huff-and-puff development of the basic well pattern. This study has reference and guiding significance for the efficient thermal recovery development of this oilfield. Full article

Heavy crude oil (HCO) and extra-heavy crude oil (EHCO) with high viscosity and density pose enormous challenges to the exploitation of oil reserves. While bacteria are increasingly used in biocatalytic upgrading of HCO and EHCO, less attention has been paid to the potential of fungi. The aim of this study was to ascertain the role of fungal extracellular enzymes from Aspergillus spp. In the biodegradation of EHCO and their application potential for enhanced oil recovery. A. terreus HJ2 and A. nidulans HJ4 with the ability to biodegrade HCO were previously isolated from bitumen enrichment cultures. Both strains grew well on EHCO agar plates supplemented with a small amount of soluble starch (0.2%) and yeast extract (0.3%). Extracellular enzymes from each strain separately, as well as mixtures of the enzymes, exhibited EHCO degradation activity, leading to redistribution of hydrocarbons with substantial formation of biogases and organic acids in a 7-day period. Enzymatic degradation resulted in decreased contents of resins and asphaltenes, accompanied by increased contents of saturates and aromatics. Gas chromatography–mass spectrometry revealed distinct redistribution patterns of n-alkane in the biotreated oil. Enzymatic degradation additionally caused considerable reduction in oil viscosity (by 12.7%) and heavy metal concentrations (Ni, by 44.1%; Fe, by 54.0%; V, by 31.6%). The results provide empirical evidence for the application potential of fungal extracellular enzymes from Aspergillus spp. in EHCO recovery and biocatalytic upgrading of EHCO. Full article

The depletion of conventional light petroleum reserves has intensified the search for alternative sources, notably, low-quality heavy oils and byproducts from heavy crude processing, to meet the global demand for fuels, energy, and petrochemicals. Heavy crude oil (HO) and extra heavy crude oil (EHO) represent nearly 70% of the world’s reserves but require extensive upgrading to satisfy refining and petrochemical specifications. Their high asphaltene content results in elevated viscosity and reduced API gravity, posing significant challenges in extraction, transportation, and refining. Advanced catalytic approaches are crucial for efficient asphaltene removal and the conversion of heavy feedstocks into valuable light fractions. Kaolin, an aluminosilicate mineral, has emerged as a key precursor for zeolite synthesis and a promising catalyst in upgrading processes. This article provides a comprehensive exploration of kaolin’s geological origins, chemical properties, and structural characteristics, as well as the various modification techniques designed to improve its catalytic performance. Special focus is given to its application in the transformation of heavy crudes, particularly in facilitating asphaltene breakdown and enhancing light distillate yields. Finally, future research avenues and potential developments in kaolin-based catalysis are discussed, emphasizing its vital role in addressing the technological challenges linked to the growing reliance on heavier crude resources. Full article

Qatar and other Gulf States have a diverse range of marine vegetation that is adapted to the stressful environmental conditions of seawater. The industrial wastewater produced by oil and gas activities adds further detrimental conditions for marine aquatic photosynthetic organisms on the Qatari coastlines. Thus, these organisms experience severe stress from both seawater and industrial wastewater. This review discusses the biodiversity in seawater around Qatar, as well as remediation methods and metabolic pathways to reduce the negative impacts of heavy metals and petroleum hydrocarbons produced during these activities. The role of microorganisms that are adjacent to or associated with these aquatic marine organisms is discussed. Exudates that are released by plant roots enhance the role of microorganisms to degrade organic pollutants and immobilize heavy metals. Seaweeds may have other roles such as biosorption and nutrient uptake of extra essential elements to avoid or reduce eutrophication in marine environments. Special attention is paid to mangrove forests and their roles in remediating shores polluted by industrial wastewater. Seagrasses (Halodule uninervis, Halophila ovalis, and Thalassia hemprichii) can be used as promising candidates for phytoremediation or bioindicators for pollution status. Some genera among seaweeds that have proven efficient in accumulating the most common heavy metals found in gas activities and biodegradation of petroleum hydrocarbons are discussed. Full article

Crude oil, also known as petroleum, plays a crucial role in global economies, politics, and technological advancements due to its widespread applications in industrial organic chemistry. Despite environmental concerns, the dwindling supply of easily accessible oil reservoirs necessitates the exploration of unconventional resources, such as heavy and extra-heavy oils. These oils, characterized by high viscosity and complex composition, pose challenges in extraction, transportation, and refinement. With decreasing temperatures, heavy oils undergo phase changes, with transitions from Newtonian to non-Newtonian fluid behavior, leading to difficulties in transportation. Alternative methods, such as the use of polymeric pour-point depressants, help mitigate flowability issues by preventing wax precipitation. Understanding the properties of waxy crude oil, such as the wax appearance temperature (WAT), is crucial for effective mitigation strategies. The objective of this research is to determine the WATs of different types of waxy crude oils through a comparative analysis using advanced techniques such as cross-polar microscopy (CPM), standard rheology, and differential scanning calorimetry (DSC). Disparities in WAT identified through different analytical methods highlight the potential of microscopy to enhance our understanding of complex fluid dynamics in real time in order to proactively identify and address crystallization issues in oilfields. Full article

To understand the influences of emulsified fuel on ship exhaust emissions more comprehensively, the emissions of particulate matter (PM), nitrated, oxygenated and parent polycyclic aromatic hydrocarbons (PAHs) were studied on a ship main engine burning emulsified heavy fuel oil (EHFO) and heavy fuel oil (HFO) as a reference. The results demonstrate that EHFO (emulsified heavy fuel oil) exhibits notable abilities to significantly reduce emissions of particulate matter (PM) and low molecular weight PAHs (polycyclic aromatic hydrocarbons) in the gas phase, particularly showcasing maximum reductions of 13.99% and 40.5%, respectively. Nevertheless, burning EHFO could increase the emission of high molecular weight PAHs in fine particles and pose a consequent higher carcinogenic risk for individual particles. The total average (gaseous plus particulate) ΣBEQ of EHFO exhausts (41.5 μg/m³) was generally higher than that of HFO exhausts (18.7 μg/m³). Additionally, the combustion of EHFO (extra-heavy fuel oil) can significantly alter the emission quantity, composition, and particle-size distribution of PAH derivatives. These changes may be linked to molecular structures, such as zigzag configurations in C=O bonds. Our findings may favor the comprehensive environmental assessments on the onboard application of EHFO. Full article