Search Results (24)

The present study introduces an innovative blown coextrusion die technology designed to address a critical gap in the production of multilayer films. Unlike conventional systems, this novel die allows for the creation of films with a high number of layers, ensuring layer integrity even in the micro-nano scale. A key advancement of this die is its ability to increase the number of layers without extending the residence time since it does not require an additional multiplier element. The risk of thermal degradation can, thus be, minimized. The die can easily be combined with existing cast coextrusion technologies, making it very versatile. Stability maps were developed to define processability and, in association with rheological analysis, optimal processing windows were determined. This study highlights the potential of enhancing material efficiency by increasing the number of layers while reducing the need for high percentages of EVOH. The produced multilayer films exhibited strong layer adhesion without the use of tie layers, thus improving recyclability and supporting sustainability goals. Full article

Surface rheology becomes important for droplets with adsorbed proteins, solid particulates, lipids, or polymers, and understanding how surface rheology alters basic droplet processes like coalescence provides insight into the processing of dispersions in industrial and biological systems. In this work, we model the approach of two equal-size deformable droplets under an axisymmetric, biaxial extensional flow in the Stokes flow limit. We explore how the viscosity contrast between the drop and suspending fluid alters the film drainage behaviour when interfacial viscosity is present. For a clean droplet at a fixed capillary number, the drainage time is observed to be independent of the viscosity ratio ($\lambda$) for $\lambda \le \mathcal{O}\left(1\right)$, while the drainage increases linearly with the viscosity ratio for $\lambda \ge \mathcal{O}\left(1\right)$. Surface viscosity increases the drainage time by causing the thin film between the droplets to flatten and widen, and shifts the viscosity ratio at which the aforementioned scaling behaviour changes to larger values. The drainage time is increased more significantly at lower viscosity ratio values than higher values. In the second half of the paper, we examine how surface viscosity alters film drainage when the surfactant can be soluble. We examine the kinetically controlled adsorption/desorption limit. We find that surfactant solubility abolishes surface tension gradients and increases the prominence of surface viscosity effects, the effects of which are quantified for Boussinesq numbers $Bq\sim \mathcal{O}\left(0.1\right)$. Full article

The mixing and processing of high-viscosity materials play a pivotal role in composite material processing. In this context, the internal meshing screw mixer, rooted in volume extensional rheology, offers distinct advantages, including heightened mixing efficiency, exceptional material adaptability, and favorable thermomechanical properties. This research endeavors to advance our understanding of these qualities by presenting an in-depth exploration of internal meshing screw mixing. To facilitate this, an internal meshing screw mixing experimental apparatus was meticulously constructed, accompanied by extensive numerical simulations and experimental investigations into its heat transfer characteristics. Two distinct heat transfer modes are established: Mode 1 entails the transfer of the high temperature from the outer wall of the stator to the interior, while Mode 2 involves the transmission of the high temperature from the inner wall of the rotor to the exterior. The ensuing research yields several notable findings: 1. It is evident that higher rotational speeds lead to enhanced heat transfer efficiency across the board. However, among the three rotational speeds examined, 60 rpm emerges as the optimal parameter for achieving the highest heat transfer efficiency. Furthermore, within this parameter, the heat transfer efficiency is superior in Mode 1 compared to Mode 2. 2. As eccentricity increases, a corresponding decline in comprehensive heat transfer efficiency is observed. Moreover, the impact of eccentricity on heat transfer efficiency becomes increasingly pronounced over time. 3. A lower gap dimension contributes to higher heat transfer within the system. Nevertheless, this heightened heat transfer comes at the expense of reduced stability in the heat transfer process. 4. It is demonstrated that heat transfer in Mode 1 primarily follows a convection heat transfer mechanism, while Mode 2 predominantly exhibits diffusion-based heat transfer. The heat transfer efficiency of Mode 1 significantly surpasses that of Mode 2. This research substantiates its findings with the potential to enhance the heat transfer efficiency of internal meshing screw mixers, thereby making a valuable contribution to the field of polymer engineering and science. Full article

Hyperextended rift systems are characterized by extreme crustal thinning and mantle exhumation associated with extensional detachment faults. These faults cut through thinned continental crust, reaching the underlying mantle and allowing for seawater to infiltrate and react with the crustal and mantle rocks. Hydrothermal fluid systems linked to detachment faults result in fluid–rock reactions occurring along the detachments, resulting in the breakdown and alteration of minerals, loss of elements and strain weakening in both mantle and crustal rocks. We present new geological observations and geochemical data from the modern Iberia and fossil Alpine Tethys Ocean Continent Transition and the West Pyrenean Mauléon hyperextended rift basin. We show evidence for a km-scale fluid flow along detachment faults and discuss the conditions under which fluid flow and mass transfer occurred. Convective fluid systems are of major importance for mass transfer between the mantle, crustal and marine reservoirs. We identified gains in Si, Mg, Fe, Mn, Ca, Ni, Cr and V along extensional detachment faults that we relate to channelized, hydrothermal crust- and mantle-reacted fluid systems migrating along detachments in the hyperextended continental crust. The observation that fault rocks of extensional detachment and syn-extensional sedimentary rocks are enriched in mantle-derived elements such as Cr, Ni and V enables us to define the pathways of fluids, as well as to estimate their age relative to detachment faulting and sedimentation. Because all three examples show a similar mass transport of elements along detachment systems at km-scale, we conclude that these examples are linked to convective fluid systems that may affect the thermal state of the lithosphere, as well as the rheology and chemistry of rocks in hyperextended systems, and may have implications for ore mineral exploration in hyperextended rift systems. Full article

Ionomers are associative polymers with diverse applications ranging from selective membranes and high-performance adhesives to abrasion- and chemical-resistant coatings, insulation layers, vacuum packaging, and foamed sheets. Within equilibrium melt, the ionic or associating groups are known to form thermally reversible, associative clusters whose presence can significantly affect the system’s mechanical, viscoelastic, and transport properties. It is, thus, of great interest to understand how to control such clusters’ size distribution, shape, and stability through the designed choice of polymer architecture and the ionic groups’ fraction, arrangement, and interaction strength. In this work, we represent linear associating polymers using a Kremer–Grest type bead–spring model and perform large-scale MD simulations to explore the effect of polymer chain-length ($l$) and fraction ($f_s$) of randomly placed associating groups on the size distribution and stability of formed clusters. We consider different chain-lengths (below and above entanglement), varying fractions of associating groups (represented by ‘sticky’ beads) between 5 and 20%, and a fixed sticky–sticky nonbond interaction strength of four times that between regular non-associating beads. For all melts containing associating groups the equilibrium structure factor $S\left(q\right)$ displays a signature ionomer peak at low wave vector $q$ whose intensity increases with increasing $f_s$ and $l$. The average cluster size $N_c$ increases with $f_s$. However, the effect of chain-length on $N_c$ appears to be pronounced only at higher values of $f_s$. Under extensional flows, the computed stress (and viscosity) is higher at higher $f_s$ and $l$ regardless of strain rate. Beyond a critical strain rate, we observe fragmentation of the associative clusters, which has interesting effects on the stress/viscous response. Full article

Typical extension flow occurs in electrospinning process of Poly(vinylidene fluoride) (PVDF) solutions such that researchers focus on extensional rheological behaviors of PVDF solutions. The extensional viscosity of PVDF solutions is measured to know the fluidic deformation in extension flows. The solutions are prepared by dissolving PVDF powder into N,N-dimethylformamide (DMF) solvent. A homemade extensional viscometric device is used to produce uniaxial extension flows and the feasibility of the viscometric device is verified by applying the glycerol as a test fluid. Experimental results show that PVDF/DMF solutions are extension shinning as well as shear shinning. The Trouton ratio of thinning PVDF/DMF solution is close to three at very low strain rate and then reaches a peak value until it drops to a small value at high strain rate. Furthermore, an exponential model may be used to fit the measured values of uniaxial extensional viscosity at various extension rates, while traditional power-law model is applicable to steady shear viscosity. For 10~14% PVDF/DMF solution, the zero-extension viscosity by fitting reaches 31.88~157.53 Pa·s and the peak Trouton ratio is 4.17~5.16 at applied extension rate of less than 34 s⁻¹. Characteristic relaxation time is λ~100 ms and corresponding critical extension rate is ${\dot{\epsilon }}_c$~5 s⁻¹. The extensional viscosity of very dilute PVDF/DMF solution at very high extension rate is beyond the limit of our homemade extensional viscometric device. This case needs a higher sensitive tensile gauge and a higher-accelerated motion mechanism for test. Full article

Unlike established coating formulations, functional particulate coatings often demand the omission of polymer dispersant so as to retain surface functionality. This results in heterogeneous complex rheology. We take an example from a novel development for an NO_x mitigation surface flow filter system, in which ground calcium carbonate (GCC), applied in a coating, reacts with NO₂ releasing CO₂. Inclusion of mesoporous ancillary mineral acts to capture the CO₂. The coating is applied as droplets to maximize gas-contact dynamic by forming a pixelated 2D array using a coating device consisting of protruding pins, which are loaded by submersion in the aqueous coating color such that the adhering droplets are transferred onto the substrate. The flow is driven by surface meniscus wetting causing lateral spread and bulk pore permeation. Filamentation occurs during the retraction of the pins. Stress-related viscoelastic and induced dilatancy in the suspension containing the ancillary mesoporous mineral disrupts processability. Adopting shear, oscillation and extensional rheometric methods, we show that the inclusion of an ancillary mineral that alone absorbs water, e.g., perlite (a naturally occurring porous volcanic glass), is rheologically preferable to one that in addition to absorbing water also immobilizes it on the mineral surface, e.g., sepiolite. When including micro-nanofibrillated cellulose (MNFC), critical for maintaining moisture to support NO₂ sorption, it is observed that it acts also as a flow modifier, enabling uniform coating transfer to be achieved, thus eliminating any possible detrimental effect on mineral surface activity by avoiding the use of soluble polymeric dispersant. Full article

The aim of the study was to characterize raw aqueous extracts from Plantago ovata husk in terms of molecular chain mass, osmotic, hydrodynamic, and rheological properties. The raw extracts used in this study have not been yet investigated in the indicated research area. Determination of the molecular weight of the chains present in the extract was performed by gel permeation chromatography (GPC). Osmotic properties were characterized using membrane osmometry. Rheological properties were investigated via classical rotational rheology with normal force measurements, as well as less common but equally important measurements of extensional viscosity. Two types of chains with an average molecular mass of 200 and 1780 kDa were found. The values of the first virial coefficient (B₂) indicate the predominance of biopolymer-biopolymer interactions. The hydrodynamic radius established at 25 and 30 °C was 74 and 67 nm, respectively, and lower than at 40 °C (>600 nm). The first critical concentration was determined: $c^{*}=0.11 \mathrm{g}·{\mathrm{dL}}^{-1}$. The dominance of negative normal force values resulting from the formation of a pseudo-gel structure of the heteroxylates was demonstrated. Extensional viscosity measurement results revealed that the studied extracts cannot be treated as simple shear-thinning fluids, as indicated by shear flow, but should be considered as viscoelastic fluids. Full article

In the food industry, extrusion cooking finds numerous applications thanks to its high productivity and nutrient retention. More specifically, cereal extrusion, e.g., for savory snacks and breakfast products has an important market share. For such applications, rheology, which addresses viscous and elastic contributions, plays an important role in developing, optimizing, and controlling the extrusion manufacturing technique. In this context, conventional off-line rheometers are not ideal for providing data, as the goal is to replicate the exact thermomechanical history to which the food is subjected in the extrusion process. Hence, to achieve reliable analyses, in-line viscometers that have mostly been tested using oil-based polymers were introduced. Biopolymers (e.g., starch), however, are highly sensitive to both heat and mechanical degradation, and the viscometer design has to be adapted accordingly to produce an accurate measurement. Alongside a discussion of the different designs available, this review will address the most common methodologies for measuring the steady shear viscosity, extensional viscosity, and the first normal stress difference for food applications, providing researchers in the biopolymer and food engineering fields with a general introduction to this emerging topic. Full article

The transient elongational data set obtained by filament-stretching rheometry of four commercial high-density polyethylene (HDPE) melts with different molecular characteristics was reported by Morelly and Alvarez [Rheologica Acta 59, 797–807 (2020)]. We use the Hierarchical Multi-mode Molecular Stress Function (HMMSF) model of Narimissa and Wagner [Rheol. Acta 54, 779–791 (2015), and J. Rheology 60, 625–636 (2016)] for linear and long-chain branched (LCB) polymer melts to analyze the extensional rheological behavior of the four HDPEs with different polydispersity and long-chain branching content. Model predictions based solely on the linear-viscoelastic spectrum and a single nonlinear parameter, the dilution modulus $G_D$ for extensional flows reveals good agreement with elongational stress growth data. The relationship of dilution modulus $G_D$ to molecular characteristics (e.g., polydispersity index (PDI), long-chain branching index (LCBI), disengagement time ${\tau }_d$) of the high-density polyethylene melts are presented in this paper. A new measure of the maximum strain hardening factor (MSHF) is proposed, which allows separation of the effects of orientation and chain stretching. Full article

Currently, plastic packaging represents a global challenge and has become a key point of attention for governments, media and consumers due to the visibility of the waste it generates. Despite their high resource efficiency, the perceived non-recyclability of polymeric films risks precluding them from being a relevant packaging solution in a circular economy approach. In this regard, the aim of this study was to implement a strategy to try closing the loop, via the mechanical recycling of post-consumer flexible packaging of small size (denoted as Fil-s) to obtain new films. In particular, two lots of Fil-s were used, which are PE/PP blends differing for the PP content and the presence of polar contaminants. The suitability for film blowing extrusion of these recycled materials, as such and after the addition of a compatibilizer and/or a lamellar nanosilicate, was evaluated. It was first evidenced that the difficulty of producing blown films with the pristine recycled materials, due to the frequent bubble breakages, occurring even at low draw ratios. Moreover, the shear and extensional rheological behavior of all Fil-s based systems was usefully correlated with their processability features, evidencing the key roles of the nanofiller to stabilize the bubble and of the compatibilizer to ensure a uniform film deformation, avoiding its premature breakage. Even if the adopted upgrading strategies allowed the production of blown films with both types of Fil-s, the different components of the recycled matrices were proven to significantly affect their processability and final film performances. Full article

Blends of two long-chain branched polypropylenes (LCB-PP) and five linear polypropylenes (L-PP) were prepared in a single screw extruder at 240 °C. The two LCB-PPs were self-created via reactive extrusion at 180 °C by using dimyristyl peroxydicarbonate (PODIC C126) and dilauroyl peroxide (LP) as peroxides. For blending two virgin and three recycled PPs like coffee caps, yoghurt cups and buckets with different melt flow rate (MFR) values were used. The influence of using blends was assessed by investigating the rheological (dynamic and extensional rheology) and mechanical properties (tensile test and impact tensile test). The dynamic rheology indicated that the molecular weight as well as the molecular weight distribution could be increased or broadened. Also the melt strength behavior could be improved by using the two peroxide modified LCB-PP blends on the basis of PODIC C126 or PEROXAN LP (dilauroyl peroxide). In addition, the mechanical properties were consistently enhanced or at least kept constant compared to the original material. In particular, the impact tensile strength but also the elongation at break could be increased considerably. This study showed that the blending of LCB-PP can increase the investigated properties and represents a promising option, especially when using recycled PP, which demonstrates a real “up-cycling” process. Full article

The molecular architecture and rheological behavior of linear and branched polybutylene succinate blends have been investigated using size-exclusion chromatography, small-amplitude oscillatory shear and extensional rheometry, in view of their processing using cast and blown extrusion. Dynamic viscoelastic properties indicate that a higher branched polybutylene succinate amount in the blend increases the relaxation time due to an increased long-chain branching degree. Branched polybutylene succinate exhibits pronounced strain hardening under uniaxial elongation, which is known to improve processability. Under extensional flow, the 50/50 wt % blend exhibits the same behavior as linear polybutylene succinate. Full article

The rheological behaviour of dough during the breadmaking process is strongly affected by the accumulation of yeast metabolites in the dough matrix. The impact of metabolites in yeasted dough-like concentrations on the rheology of dough has not been characterised yet for process-relevant deformation types and strain rates, nor has the effect of metabolites on strain hardening behaviour of dough been analysed. We used fundamental shear and elongational rheometry to study the impact of fermentation on the dough microstructure and functionality. Evaluating the influence of the main metabolites, the strongest impact was found for the presence of expanding gas cells due to the accumulation of the yeast metabolite CO₂, which was shown to have a destabilising impact on the surrounding dough matrix. Throughout the fermentation process, the polymeric and entangled gluten microstructure was found to be degraded (−37.6% average vessel length, +37.5% end point rate). These microstructural changes were successfully linked to the changing rheological behaviour towards a highly mobile polymer system. An accelerated strain hardening behaviour (+32.5% SHI for yeasted dough) was promoted by the pre-extension of the gluten strands within the lamella around the gas cells. Further, a strain rate dependency was shown, as a lower strain hardening index was observed for slow extension processes. Fast extension seemed to influence the disruption of sterically interacting fragments, leading to entanglements and hindered extensibility. Full article

The influence of reactive processing, non reactive and reactive copolymers on immiscible polypropylene (PP)–polystyrene (PS) blends with varying PS concentrations (10 wt.% and 25 wt.%) was evaluated by mechanical (tensile and tensile impact), rheological (melt flow rate, extensional and dynamic rheology) and morphological (scanning electron microscopy) analysis. As an extended framework of the study, the creation of a link to industrial applicable processing conditions as well as an economically efficient use of compatibilzing agent were considered. For radical processed blends, a high improvement in melt strength was observed while non reactive copolymers exhibited a pronounced increase in toughness and ductility correlated with overall best phase homogeneity. Conversely, the influence of the reactive copolymer was quite different for the varied PS concentrations not allowing the assumption of a specific trend for resulting blend properties, but nevertheless in the case of a lower PS concentration the tensile impact strength exceeded the value of virgin PP. Since PS and PP are widely used, the findings of this work could not only be relevant for the generation of more versatile blends compared to virgin components but also for recycling purposes, allowing the enhancement of specific properties facilitating the production of more valuable secondary materials. Full article