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Keywords = exhaust gas temperature control

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20 pages, 3979 KiB  
Article
Theoretical Study of CO Oxidation on Pt Single-Atom Catalyst Decorated C3N Monolayers with Nitrogen Vacancies
by Suparada Kamchompoo, Yuwanda Injongkol, Nuttapon Yodsin, Rui-Qin Zhang, Manaschai Kunaseth and Siriporn Jungsuttiwong
Sci 2025, 7(3), 101; https://doi.org/10.3390/sci7030101 - 1 Aug 2025
Viewed by 226
Abstract
Carbon monoxide (CO) is a major toxic gas emitted from vehicle exhaust, industrial processes, and incomplete fuel combustion, posing serious environmental and health risks. Catalytic oxidation of CO into less harmful CO2 is an effective strategy to reduce these emissions. In this [...] Read more.
Carbon monoxide (CO) is a major toxic gas emitted from vehicle exhaust, industrial processes, and incomplete fuel combustion, posing serious environmental and health risks. Catalytic oxidation of CO into less harmful CO2 is an effective strategy to reduce these emissions. In this study, we investigated the catalytic performance of platinum (Pt) single atoms doped on C3N monolayers with various vacancy defects, including single carbon (CV) and nitrogen (NV) vacancies, using density functional theory (DFT) calculations. Our results demonstrate that Pt@NV-C3N exhibited the most favorable catalytic properties, with the highest O2 adsorption energy (−3.07 eV). This performance significantly outperforms Pt atoms doped at other vacancies. It can be attributed to the strong binding between Pt and nitrogen vacancies, which contributes to its excellent resistance to Pt aggregation. CO oxidation on Pt@NV-C3N proceeds via the Eley–Rideal (ER2) mechanism with a low activation barrier of 0.41 eV for the rate-determining step, indicating high catalytic efficiency at low temperatures. These findings suggest that Pt@NV-C3N is a promising candidate for CO oxidation, contributing to developing cost-effective and environmentally sustainable catalysts. The strong binding of Pt atoms to the nitrogen vacancies prevents aggregation, ensuring the stability and durability of the catalyst. The kinetic modeling further revealed that the ER2 mechanism offers the highest reaction rate constants over a wide temperature range (273–700 K). The low activation energy barrier also facilitates CO oxidation at lower temperatures, addressing critical challenges in automotive and industrial pollution control. This study provides valuable theoretical insights for designing advanced single-atom catalysts for environmental remediation applications. Full article
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24 pages, 4757 KiB  
Article
Effect of Port-Injecting Isopropanol on Diesel Engine Performance and Emissions by Changing EGR Ratio and Charge Temperature
by Horng-Wen Wu, Po-Hsien He and Ting-Wei Yeh
Processes 2025, 13(7), 2224; https://doi.org/10.3390/pr13072224 - 11 Jul 2025
Viewed by 275
Abstract
Researchers have tended to blend isopropanol (IPA) with other fuels in diesel engines to reduce emissions and improve performance. However, low-reactivity controlled compression ignition via port injection at a low cetane number results in a well-mixed charge of low-reactivity fuel, air, and recirculated [...] Read more.
Researchers have tended to blend isopropanol (IPA) with other fuels in diesel engines to reduce emissions and improve performance. However, low-reactivity controlled compression ignition via port injection at a low cetane number results in a well-mixed charge of low-reactivity fuel, air, and recirculated exhaust gas (EGR). This study’s novel approach combines critical elements, such as the mass fraction of port-injected IPA, EGR ratio, and charge temperature, to improve combustion characteristics and lessen emissions from a diesel engine. The results demonstrated that the injection of IPA and the installation of EGR at the inlet reduced NOx, smoke, and PM2.5. On the contrary, HC and CO increased with the port-injection of IPA and EGR. Preheating air at the inlet can suppress the emissions of HC and CO. Under 1500 rpm and 60% load, when compared to diesel at the same EGR ratio and charge temperature, the maximum smoke decrease rate (26%) and PM2.5 decrease rate (21%) occur at 35% IPA, 45 °C, and 10% EGR, while the maximum NOx decrease rate (24%) occurs at 35% IPA, 60 °C, and 20% EGR. These findings support the novelty of the research. Conversely, it modestly increased CO and HC emissions. However, port-injecting IPA increased thermal efficiency by up to 24% at 60 °C, 1500 rpm, and 60% load with EGR. Full article
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24 pages, 7229 KiB  
Article
Comparative Emission Analysis of Diesel Engine Integrated with Mn and Ce-Si Synthesis Catalyst-Based Molds Using Base Fuel and B50 Plastic Oil
by Premkumar Subramanian, Kavitha Ganeshan, Jibitesh Kumar Panda, Rajesh Kodbal, Malinee Sriariyanun, Arunkumar Thirugnanasambandam and Babu Dharmalingam
Energies 2025, 18(14), 3625; https://doi.org/10.3390/en18143625 - 9 Jul 2025
Viewed by 335
Abstract
Progressive research on reducing engine emissions is highly valued due to the emissions’ significant environmental and health impacts. This comprehensive comparative study examines the catalytic efficiency of manganese (Mn) and cerium silica (Ce-Si) synthesis catalyst-based molds in a diesel engine using a selective [...] Read more.
Progressive research on reducing engine emissions is highly valued due to the emissions’ significant environmental and health impacts. This comprehensive comparative study examines the catalytic efficiency of manganese (Mn) and cerium silica (Ce-Si) synthesis catalyst-based molds in a diesel engine using a selective catalytic reduction (SCR) technique with diesel and diesel–plastic oil blend (DPB) (B50). In addition to Fourier transform infrared spectroscopy (FTIR) studies, X-ray diffraction (XRD), scanning electron microscopy (SEM), and the Brunauer–Emmett–Teller (BET) method are utilized to characterize the produced molds before and after exhaust gas passes. The Ce-Si-based mold demonstrates superior redox capacity, better adsorption capacity, and better thermal stability, attributed to enhanced oxygen storage and structural integrity compared to the Mn-based mold. Under minimum load conditions, nitrogen oxide (NO) reduction efficiency peaks at 80.70% for the Ce-Si-based mold in the SCR treatment with DPB fuel. Additionally, significant reductions of 86.84%, 65.75%, and 88.88% in hydrocarbon (HC), carbon monoxide (CO), and smoke emissions, respectively, are achieved in the SCR treatment under optimized conditions. Despite a wide temperature range, Ce-Si-based mold promotes high surface area and superior gas diffusion properties. Overall, the Ce-Si-based mold provides efficient emission control in diesel engines, which paves a path for developing better environmental sustainability. The outcomes contribute to advancing environmental sustainability by supporting the achievement of SDGs 7, 11, and 13. Full article
(This article belongs to the Section B: Energy and Environment)
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18 pages, 4412 KiB  
Article
Pore Structure and Its Controlling Factors of Cambrian Highly Over-Mature Marine Shales in the Upper Yangtze Block, SW China
by Dadong Liu, Mingyang Xu, Hui Chen, Yi Chen, Xia Feng, Zhenxue Jiang, Qingqing Fan, Li Liu and Wei Du
J. Mar. Sci. Eng. 2025, 13(5), 1002; https://doi.org/10.3390/jmse13051002 - 21 May 2025
Viewed by 428
Abstract
Highly over-mature marine shales are distributed worldwide with substantial resource potential, yet their pore structure characteristics and controlling mechanisms remain poorly understood, hindering accurate shale gas resource prediction and efficient development. This study focuses on the Cambrian Niutitang Formation shales in the Upper [...] Read more.
Highly over-mature marine shales are distributed worldwide with substantial resource potential, yet their pore structure characteristics and controlling mechanisms remain poorly understood, hindering accurate shale gas resource prediction and efficient development. This study focuses on the Cambrian Niutitang Formation shales in the Upper Yangtze region of South China. To decipher the multiscale pore network architecture and its genetic constraints, we employ scanning electron microscopy (SEM) pore extraction and fluid intrusion methods (CO2 and N2 adsorption, and high-pressure mercury intrusion porosimetry) to systematically characterize pore structures in these reservoirs. The results demonstrate that the shales exhibit high TOC contents (average 4.78%) and high thermal maturity (average Ro 3.64%). Three dominant pore types were identified: organic pores, intragranular pores, and intergranular pores. Organic pores are sparsely developed with diameters predominantly below 50 nm, displaying honeycomb, slit-like, or linear morphologies. Intragranular pores are primarily feldspar dissolution voids, while intergranular pores exhibit triangular or polygonal shapes with larger particle sizes. CO2 adsorption isotherms (Type I) and low-temperature N2 adsorption curves (H3-H4 hysteresis) indicate wedge-shaped and slit-like pores, with pore size distributions concentrated in the 0.5–50 nm range, showing strong heterogeneity. Pore structure shows weak correlations with TOC and quartz content but a strong correlation with feldspar abundance. This pattern arises from hydrocarbon generation exhaustion and graphitization-enhanced organic pore collapse under high compaction stress, which reduces pore preservation capacity. The aulacogen tectonic setting engenders proximal sediment provenance regimes that preferentially preserve labile minerals such as feldspars. This geological configuration establishes optimal diagenetic conditions for the subsequent development of meso- and macro-scale of dissolution pores. Our findings demonstrate that feldspar-rich shales, formed in a proximal depositional system with well-developed inorganic pores, serve as favorable reservoirs for the exploration of highly over-mature marine shale gas. Full article
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14 pages, 3105 KiB  
Article
Effect of Stratified Charge Combustion Chamber Design on Natural Gas Engine Performance
by Mehmet Cakir
Energies 2025, 18(9), 2187; https://doi.org/10.3390/en18092187 - 25 Apr 2025
Cited by 1 | Viewed by 626
Abstract
This study investigates the performance and combustion behavior of a spark ignition engine retrofitted to operate on compressed natural gas (CNG), with a focus on a newly developed stratified charge pre-chamber design. The engine was modified to include an auxiliary intake valve that [...] Read more.
This study investigates the performance and combustion behavior of a spark ignition engine retrofitted to operate on compressed natural gas (CNG), with a focus on a newly developed stratified charge pre-chamber design. The engine was modified to include an auxiliary intake valve that enables partial enrichment of the pre-chamber mixture without the need for a dedicated fuel injector. This hybrid approach combines the mechanical simplicity of passive systems with the enhanced combustion control of active pre-chambers. Both experimental tests and computational fluid dynamics (CFD) analyses were carried out under partial load conditions (8 Nm) and engine speeds ranging from 900 to 1700 rpm. The results demonstrate improvements in indicated mean effective pressure (IMEP), combustion stability, and flame propagation speed—particularly at lower engine speeds where stratified combustion effects are more pronounced. However, increasing engine speed resulted in reduced volumetric efficiency and elevated exhaust temperatures, indicating potential for further optimization via turbocharging or advanced scavenging techniques. Overall, the findings validate the effectiveness of the proposed design in enhancing thermal efficiency and ignition stability in CNG-fueled engines, especially under urban driving conditions. Full article
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18 pages, 4298 KiB  
Article
Research and Analysis of Explosion-Proof Diesel Engine Performance Based on Different Exhaust Gas Cooling Systems
by Zhiyuan Shi, Hongxin Wei, Guanghui Li, Yuan Wang, Quanming Li, Xin Zheng, Kunhao Song, Chong Chen, Chi Ma, Samsil Arefin Mozumder and Md Khairul Basher
Energies 2025, 18(3), 610; https://doi.org/10.3390/en18030610 - 28 Jan 2025
Cited by 1 | Viewed by 961
Abstract
As stringent emission regulations and safety standards for explosion-proof diesel engines become more critical, the demand for efficient exhaust cooling systems has increased. Traditional cooling systems, typically relying on cooling and purification water tanks, have limitations in terms of safety, performance, and emissions [...] Read more.
As stringent emission regulations and safety standards for explosion-proof diesel engines become more critical, the demand for efficient exhaust cooling systems has increased. Traditional cooling systems, typically relying on cooling and purification water tanks, have limitations in terms of safety, performance, and emissions control. To address these challenges, a novel dry exhaust gas cooling system was developed, incorporating a heat exchanger and exhaust dilution cooling device, replacing the conventional water-based cooling systems. This study explores the performance of the dry exhaust gas cooling system through a series of experiments including explosion-proof testing of the exhaust system, whole machine explosion-proof testing, exhaust temperature measurements, surface temperature evaluations, and exhaust gas composition analysis. The system’s performance was compared to both wet and combined dry + wet exhaust gas cooling systems. Results showed that the dry exhaust cooling system maintained its explosion-proof integrity during all tests, with the highest exhaust temperature at 68.5 °C and a surface temperature of 130.8 °C—both of which comply with safety standards. Notably, the dry exhaust system also demonstrated improved power output and reduced fuel consumption by over 4% compared to the other systems. Furthermore, it significantly lowered harmful exhaust emissions, reducing CO, HC, NOX, and CO2 levels by 55%, 71%, 68%, and 82%, respectively, when compared to the wet exhaust cooling system. In comparison to the dry + wet system, these reductions were even more pronounced—63%, 75%, 66%, and 94%, respectively. The findings suggest that the dry exhaust gas cooling system offers a safer, more efficient, and environmentally friendly alternative to conventional exhaust cooling systems in explosion-proof diesel engines. Full article
(This article belongs to the Special Issue Advances in Fuel Energy)
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20 pages, 7115 KiB  
Article
Effect of Selective Non-Catalytic Reduction Reaction on the Combustion and Emission Performance of In-Cylinder Direct Injection Diesel/Ammonia Dual Fuel Engines
by Zhongcheng Wang, Ruhong Li, Jie Zhu and Zhenqiang Fu
Energies 2025, 18(3), 565; https://doi.org/10.3390/en18030565 - 25 Jan 2025
Cited by 1 | Viewed by 636
Abstract
Ammonia, as a hydrogen carrier and an ideal zero-carbon fuel, can be liquefied and stored under ambient temperature and pressure. Its application in internal combustion engines holds significant potential for promoting low-carbon emissions. However, due to its unique physicochemical properties, ammonia faces challenges [...] Read more.
Ammonia, as a hydrogen carrier and an ideal zero-carbon fuel, can be liquefied and stored under ambient temperature and pressure. Its application in internal combustion engines holds significant potential for promoting low-carbon emissions. However, due to its unique physicochemical properties, ammonia faces challenges in achieving ignition and combustion when used as a single fuel. Additionally, the presence of nitrogen atoms in ammonia results in increased NOx emissions in the exhaust. High-temperature selective non-catalytic reduction (SNCR) is an effective method for controlling flue gas emissions in engineering applications. By injecting ammonia as a NOx-reducing agent into exhaust gases at specific temperatures, NOx can be reduced to N2, thereby directly lowering NOx concentrations within the cylinder. Based on this principle, a numerical simulation study was conducted to investigate two high-pressure injection strategies for sequential diesel/ammonia dual-fuel injection. By varying fuel spray orientations and injection durations, and adjusting the energy ratio between diesel and ammonia under different operating conditions, the combustion and emission characteristics of the engine were numerically analyzed. The results indicate that using in-cylinder high-pressure direct injection can maintain a constant total energy output while significantly reducing NOx emissions under high ammonia substitution ratios. This reduction is primarily attributed to the role of ammonia in forming NH2, NH, and N radicals, which effectively reduce the dominant NO species in NOx. As the ammonia substitution ratio increases, CO2 emissions are further reduced due to the absence of carbon atoms in ammonia. By adjusting the timing and duration of diesel and ammonia injection, tailpipe emissions can be effectively controlled, providing valuable insights into the development of diesel substitution fuels and exhaust emission control strategies. Full article
(This article belongs to the Section B: Energy and Environment)
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17 pages, 1694 KiB  
Article
Effect of Changes in Mains Voltage on the Operation of the Low-Power Pellet Boiler
by Grzegorz Zając, Jacek Gładysz and Joanna Szyszlak-Bargłowicz
Energies 2025, 18(3), 498; https://doi.org/10.3390/en18030498 - 22 Jan 2025
Viewed by 925
Abstract
Modern low-power boilers with automatic burners require electricity for proper operation. The electricity voltage in the network is not constant and is subject to fluctuations. Variations in voltage will have the most significant impact on the operation of electric motors since their speed [...] Read more.
Modern low-power boilers with automatic burners require electricity for proper operation. The electricity voltage in the network is not constant and is subject to fluctuations. Variations in voltage will have the most significant impact on the operation of electric motors since their speed is controlled by changing the voltage. The purpose of this research was to assess the impact of supply voltage deviations within the range allowed by the EN 60038:2012 standard (230 V ±10%, i.e., 207 V and 253 V) on boiler operation. This study analysed the effects of these variations on flue gas and dust emissions during boiler operation at full load, as well as on the boiler firing process. Tests were conducted on a boiler with a nominal output of 25 kW. Changes in voltage significantly influenced the blower fan speed. For the nominal boiler output, at 253 V the speed increased by 17.6%, and at 207 V it decreased by 20.4%. Variations in voltage affected the volume of air supplied to the combustion chamber, altering the excess air ratio (λ): 1.8 at 230 V, 2.1 at a higher voltage, and 1.4 at a lower voltage. Changes in voltage translated into changes in exhaust gas temperature and flue gas and dust emissions. Boiler operation at 253 V increased CO emissions by 77.2%, NOx by 31.2%, and dust by 12.5%. In contrast, at 207 V, emissions were lower, with CO decreasing by 17.3%, NOx by 11.7%, and dust by 18.8%. Fluctuations in voltage further influenced the boiler’s ignition time; the ignition process was four times longer at a higher voltage and twice as long at a lower voltage. The results of these studies underscore the necessity of adapting boiler designs to fluctuating voltage conditions. Full article
(This article belongs to the Special Issue Advances in Efficient Thermal Conversion of Carbon-Based Fuels)
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27 pages, 8858 KiB  
Review
Review of Pre-Ignition Research in Methanol Engines
by Zhijie Li, Changhui Zhai, Xiaoxiao Zeng, Kui Shi, Xinbo Wu, Tianwei Ma and Yunliang Qi
Energies 2025, 18(1), 133; https://doi.org/10.3390/en18010133 - 31 Dec 2024
Viewed by 1123
Abstract
Methanol can be synthesized using green electricity and carbon dioxide, making it a green, carbon-neutral fuel with significant potential for widespread application in engines. However, due to its low ignition energy and high laminar flame speed, methanol is susceptible to hotspot-induced pre-ignition and [...] Read more.
Methanol can be synthesized using green electricity and carbon dioxide, making it a green, carbon-neutral fuel with significant potential for widespread application in engines. However, due to its low ignition energy and high laminar flame speed, methanol is susceptible to hotspot-induced pre-ignition and even knocking under high-temperature, high-load engine conditions, posing challenges to engine performance and reliability. This paper systematically reviews the manifestations and mechanisms of pre-ignition and knocking in methanol engines. Pre-ignition can be sustained or sporadic. Sustained pre-ignition is caused by overheating of structural components, while sporadic pre-ignition is often linked to oil droplets entering the combustion chamber from the piston crevice. Residual exhaust gas trapped within the spark plug can also initiate pre-ignition. Knocking, characterized by pressure oscillations, arises from the auto-ignition of hotspots in the end-gas or, potentially, from deflagration-to-detonation transition, although the latter requires further experimental validation. Factors influencing pre-ignition and knocking, including engine oil, in-cylinder deposits, structural hotspots, and the reactivity of the air–fuel mixture, are also analyzed. Based on these factors, the paper concludes that the primary approach to suppressing pre-ignition and knocking in methanol engines is controlling the formation of pre-ignition sources and reducing the reactivity of the air–fuel mixture. Furthermore, it addresses existing issues and limitations in current research, such as combustion testing techniques, numerical simulation accuracy, and the mechanisms of methanol–oil interaction, and offers related recommendations. Full article
(This article belongs to the Section I2: Energy and Combustion Science)
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20 pages, 4418 KiB  
Article
Vibroacoustic Study of a Miniature Jet Engine Under Blade-Casing Rubbing Condition
by Bartłomiej Cywka, Wojciech Prokopowicz, Bartosz Ciupek, Grzegorz M. Szymański, Daniel Mokrzan and Andrzej Frąckowiak
Energies 2025, 18(1), 27; https://doi.org/10.3390/en18010027 - 25 Dec 2024
Cited by 1 | Viewed by 925
Abstract
Turbine engines are currently one of the most important and expensive aircraft components. Both for economic and safety reasons, high engine reliability is required. Therefore, sophisticated methods are needed to determine their current condition. Diagnostics of turbine engines allow for the detection of [...] Read more.
Turbine engines are currently one of the most important and expensive aircraft components. Both for economic and safety reasons, high engine reliability is required. Therefore, sophisticated methods are needed to determine their current condition. Diagnostics of turbine engines allow for the detection of faults before they lead to damage. The article presents methods and results of vibroacoustic diagnostics of a miniature GTM400 jet engine adapted to kerosene and hydrogen fuel supply. During thermal and vibroacoustic tests of engine parameters powered by hydrogen fuel supply, the engine seized up in the initial start-up phase due to improper control and rapid thermal changes in the gas line. The cause of the undesirable technical condition of the engine was a significantly higher temperature of gases (exhaust gases) affecting the working elements of the engine (turbine shaft, rotor, and blades), which consequently led to engine damage. This phenomenon and the results obtained from the unexpected technical condition constitute a valuable premise for considering the issue of proper operation of the turbojet engine during fuel changes, especially following current trends related to the decarbonization of the aviation sector. The obtained research results and the resulting observations and conclusions make it necessary to perform technical analyses and pre-implementation tests each time before allowing the use of a conventional engine if it undergoes the process of reconstruction in terms of using a new fuel (especially if its technical parameters are different from the originally used one). The presented method of conducting tests allows for a detailed determination of the causes of damage to the cooperating elements of the engine structure under the influence of changes in operating parameters. Full article
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15 pages, 2006 KiB  
Article
Sensitivity Analysis Study of Engine Control Parameters on Sustainable Engine Performance
by Bingfeng Huang, Wei Hong, Kun Shao and Heng Wu
Sustainability 2024, 16(24), 11107; https://doi.org/10.3390/su162411107 - 18 Dec 2024
Cited by 3 | Viewed by 1043
Abstract
With the increasing global concern for environmental protection and sustainable resource utilization, sustainable engine performance has become the focus of research. This study conducts a sensitivity analysis of the key parameters affecting the performance of sustainable engines, aiming to provide a scientific basis [...] Read more.
With the increasing global concern for environmental protection and sustainable resource utilization, sustainable engine performance has become the focus of research. This study conducts a sensitivity analysis of the key parameters affecting the performance of sustainable engines, aiming to provide a scientific basis for the optimal design and operation of engines to promote the sustainable development of the transportation industry. The performance of an engine is essentially determined by the combustion process, which in turn depends on the fuel characteristics and the work cycle mode suitability of the technical architecture of the engine itself (oil-engine synergy). Currently, there is a lack of theoretical support and means of reference for the sensitivity analysis of the core parameters of oil–engine synergy. Recognizing the problems of unclear methods of defining sensitivity parameters, unclear influence mechanisms, and imperfect model construction, this paper proposes an evaluation method system composed of oil–engine synergistic sensitivity factor determination and quantitative analysis of contribution. The system contains characteristic data acquisition, model construction and research, and sensitivity analysis and application. In this paper, a hierarchical SVM regression model is constructed, with fuel physicochemical characteristics and engine control parameters as input variables, combustion process parameters as an intermediate layer, and diesel engine performance as output parameters. After substituting the characteristic data into the model, the following results were obtained, R2 > 0.9, MSE < 0.014, MAPE < 3.5%, indicating the model has high accuracy. On this basis, a sensitivity analysis was performed using the Sobol sensitivity analysis algorithm. It was concluded that the load parameters had the highest influence on the ID (ignition delay time), combustion duration (CD), and combustion temperature parameters of the combustion elements, reaching 0.24 and above. The influence weight of the main spray strategy was greater than that of the pre-injection strategy. For the sensitivity analysis of the premix ratio, the injection timing, EGR (exhaust gas recirculation) rate, and load have significant influence weights on the premix ratio, while the influence weights of the other parameters are not more than 0.10. In addition, the combustion temperature among the combustion elements has the highest influence weights on the NOx, PM (particulate matter) concentration, and mass, as well as on the BTE (brake thermal efficiency) and BSFC (brake specific fuel consumption). The ID has the highest influence weight on HC and CO at 0.35. Analysis of the influence weights of the index parameters shows that the influence weights of the fuel physicochemical parameters are much lower than those of the engine control parameters, and the influence weights of the fuel CN (cetane number) are about 5% greater than those of the volatility, which is about 3%. From the analysis of the proportion of index parameters, the engine control parameter influence weights are in the following order: load > EGR > injection timing > injection pressure > pre-injection timing> pre-injection ratio. Full article
(This article belongs to the Special Issue Technology Applications in Sustainable Energy and Power Engineering)
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27 pages, 7716 KiB  
Article
An Innovative Online Adaptive High-Efficiency Controller for Micro Gas Turbine: Design and Simulation Validation
by Rui Yang, Yongbao Liu, Xing He and Zhimeng Liu
J. Mar. Sci. Eng. 2024, 12(12), 2150; https://doi.org/10.3390/jmse12122150 - 25 Nov 2024
Cited by 2 | Viewed by 816
Abstract
In this article, an innovative online adaptive high-efficiency control strategy is proposed to improve the power generation efficiency of a marine micro gas turbine under partial load. Firstly, a mathematical model of the micro-gas turbine is established, and a control strategy consisting of [...] Read more.
In this article, an innovative online adaptive high-efficiency control strategy is proposed to improve the power generation efficiency of a marine micro gas turbine under partial load. Firstly, a mathematical model of the micro-gas turbine is established, and a control strategy consisting of an on-board prediction model and an online update model is proposed. To evaluate the performance changes of the gas turbine, we applied deep learning techniques to enhance the extreme learning machine (ELM) algorithm, resulting in the development of a high-precision, high-real-time deep extreme learning machine (DL_ELM) prediction model. This model effectively monitors changes in the gas turbine’s performance. Furthermore, an online time-series deep extreme learning machine with a dynamic forgetting factor (DFF_DL_OSELM) model is designed to achieve the real-time tracking of performance variations. When the DL_ELM model detects a gas turbine’s performance change, a particle swarm optimization (PSO) algorithm is employed to iteratively calculate the DFF_DL_OSELM model, determining the optimal speed control scheme to ensure the gas turbine operates at maximum efficiency. To validate the superiority of the proposed control strategy, a comparison is made with traditional high-efficiency control strategies based on polynomial fitting and BP neural networks. The results demonstrate that although all three strategies can achieve efficient operation under constant conditions, traditional strategies fail to identify and adjust to performance changes in real time, leading to decreased control performance and potential engine damage as engine characteristics degrade. In contrast, the proposed online adaptive control strategy dynamically adjusts the speed control plan based on performance degradation, ensuring that the gas turbine operates efficiently while keeping the turbine inlet and exhaust temperatures within safe limits. Full article
(This article belongs to the Section Ocean Engineering)
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16 pages, 5651 KiB  
Article
Analysis of Operational Control Data and Development of a Predictive Model of the Content of the Target Component in Melting Products
by Natalia Vasilyeva and Ivan Pavlyuk
Eng 2024, 5(3), 1752-1767; https://doi.org/10.3390/eng5030092 - 5 Aug 2024
Viewed by 1086
Abstract
The relevance of this research is due to the need to stabilize the composition of the melting products of copper–nickel sulfide raw materials. Statistical methods of analyzing the historical data of the real technological object and the correlation analysis of process parameters are [...] Read more.
The relevance of this research is due to the need to stabilize the composition of the melting products of copper–nickel sulfide raw materials. Statistical methods of analyzing the historical data of the real technological object and the correlation analysis of process parameters are described. Factors that exert the greatest influence on the main output parameter (the fraction of copper in a matte) and ensure the physical–chemical transformations are revealed: total charge rate, overall blast volume, oxygen content in the blast (degree of oxygen enrichment in the blowing), temperature of exhaust gases in the off-gas duct, temperature of feed in the smelting zone, copper content in the matte. An approach to the processing of real-time data for the development of a mathematical model for control of the melting process is proposed. The stages of processing of the real-time information are considered. The adequacy of the models was assessed by the value of the mean absolute error (MAE) between the calculated and experimental values. Full article
(This article belongs to the Special Issue Women in Engineering)
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19 pages, 3328 KiB  
Article
Microwave-Based State Diagnosis of Three-Way Catalysts: Impact Factors and Application Recommendations
by Carsten Steiner, Vladimir Malashchuk, David Kubinski, Gunter Hagen and Ralf Moos
Sensors 2024, 24(13), 4091; https://doi.org/10.3390/s24134091 - 24 Jun 2024
Viewed by 1051
Abstract
This study reassesses an overview of the potential of the radio frequency (RF)-based state diagnostics of three-way catalysts (TWC) based on a previous study with an emphasis on the defect chemistry of the catalyst material during reoxidation and reduction. Some data are based [...] Read more.
This study reassesses an overview of the potential of the radio frequency (RF)-based state diagnostics of three-way catalysts (TWC) based on a previous study with an emphasis on the defect chemistry of the catalyst material during reoxidation and reduction. Some data are based on the previous works but are newly processed, and the signal parameters resonant frequency and inverse quality factor are evaluated with respect to applicability. The RF-based method uses electromagnetic resonances in a cavity resonator to provide information on the storage level of the oxygen storage component. The analysis focuses on a holistic investigation and evaluation of the major effects influencing the RF signal during operation. On the one hand, the response to the oxygen storage behavior and the resolution of the measurement method are considered. Therefore, this study merges original data from multiple former publications to provide a comprehensive insight into important measurement effects and their defect chemistry background. On the other hand, the most important cross-sensitivities are discussed and their impact during operation is evaluated. Additionally, the effect of catalyst aging is analyzed. The effects are presented separately for the two resonant parameters: resonant frequency and (unloaded) quality factor. Overall, the data suggest that the quality factor has a way higher signal quality at low temperatures (<400 °C) and the resonant frequency is primarily suitable for high operating temperatures. At most operating points, the quality factor is even more robust against interferences such as exhaust gas stoichiometry and water content. Correctly estimating the catalyst temperature is the most important factor for reliable results, which can be achieved by combining the information of both resonant signals. In the end, the data indicate that microwave-based state diagnosis is a powerful system for evaluating the oxygen storage level over the entire operating range of a TWC. As a research tool and in its application, the system can therefore contribute to the improvement of the emission control of future gasoline vehicles. Full article
(This article belongs to the Special Issue Gas Sensors: Materials, Mechanism and Applications)
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36 pages, 1609 KiB  
Review
A Review of the Use of Hydrogen in Compression Ignition Engines with Dual-Fuel Technology and Techniques for Reducing NOx Emissions
by Juan Manuel Rueda-Vázquez, Javier Serrano, Sara Pinzi, Francisco José Jiménez-Espadafor and M. P. Dorado
Sustainability 2024, 16(8), 3462; https://doi.org/10.3390/su16083462 - 21 Apr 2024
Cited by 20 | Viewed by 3466
Abstract
The use of compression ignition engines (CIEs) is associated with increased greenhouse gas emissions. It is therefore necessary to research sustainable solutions and reduce the negative environmental impact of these engines. A widely studied alternative is the use of H2 in dual-fuel [...] Read more.
The use of compression ignition engines (CIEs) is associated with increased greenhouse gas emissions. It is therefore necessary to research sustainable solutions and reduce the negative environmental impact of these engines. A widely studied alternative is the use of H2 in dual-fuel mode. This review has been developed to include the most recent studies on the subject to collect and compare their main conclusions on performance and emissions. Moreover, this study includes most relevant emission control strategies that have not been extensively analyzed in other reviews on the subject. The main conclusion drawn from the literature is the negative effect of the addition of H2 on NOx. This is due to the increase in temperature during combustion, which increases NOx formation, as the thermal mechanism predominates. Therefore, to reduce these emissions, three strategies have been studied, namely exhaust gas recirculation (EGR), water injection (WI), and compression ratio (CR) reduction. The effect of these techniques on NOx reduction, together with their effect on other analyzed performance parameters, have been deeply analyzed. The studies reviewed in this work indicate that hydrogen is an alternative fuel for CIEs when used in conjunction with techniques that have proven to be effective in reducing NOx. Full article
(This article belongs to the Section Energy Sustainability)
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