Search Results (42)

Polyaspartic ester polyurea (PEP) elastomers are highly promising for self-healable protective coatings in industrial applications, yet their broader adoption is limited by insufficient mechanical and corrosion resistance. Herein, we develop a multifunctional PEP nanocomposite by incorporating Jeffamine D2000-functionalized graphene nanoplatelets (F-GNPs), prepared through a one-step mechanochemical process. This strategy promotes strong interfacial bonding and uniform dispersion, yielding synergistic property enhancements. At an optimal loading of 0.3 wt%, the PEP/F-GNP nanocomposite exhibited a substantial performance enhancement, with its tensile and tear strengths augmented by 263.0% and 64.2%, respectively. Moreover, the resulting coating delivered an 84.0% boost in impact resistance on aluminum alloy, along with enhanced substrate adhesion. Electrochemical and salt spray tests further confirmed its exceptional anti-corrosion performance. While the reinforcement strategy presented a classic trade-off with self-healing, it is critical to note that the nanocomposite preserved a high healing efficiency of 83.3% after impact damage. Overall, this scalable interfacial engineering strategy simultaneously enhances the material’s mechanical robustness and protective performance, while striking a favorable balance with its intrinsic self-healing capability, paving the way for next-generation coatings. Full article

With aging, harsh working conditions or sports injuries, the meniscus can degrade, causing pains to the patient. Nowadays, the treatment consists of the surgical replacement of this cartilage. Since this procedure can lead to complications due to open wounds and potential infections, synthesizing a polyurethane-based injectable joint filler represents an interesting alternative. In this study, poly(δ-decalactone)triol oligomers and Lysine diisocyanate were chosen as starting monomers to create an isocyanate-based prepolymer, because of their biocompatibility and liquid state at room temperature. Nevertheless, to fully replace the meniscus, the joint filler must crosslink in vivo, and this should occur in a short time window. Accordingly, in this work, we studied the catalytic activity of a range of relatively safe compounds for the alcohol/isocyanate addition reaction. A preliminary ¹H NMR kinetic study of the catalyzed addition of 1-butanol or 3-pentanol on lysine diisocyanate ethyl ester at body temperature has been performed to reach this objective. Among catalysts, stannous octoate was the most effective with either primary or secondary alcohol, allowing them to reach 92 and 80% alcohol conversion, respectively. In addition, the conversion of the primary and secondary isocyanates of lysine diisocyanate ethyl ester was monitored for all the catalysts and revealed different behaviors depending on the catalyst employed. Stannous octoate, unlike the others, showed a similar reactivity for primary and secondary isocyanates with conversions of 49 and 47%, respectively. Finally, when employing the most effective catalyst, curing of the poly(δ-decalactone) triisocyanate with glycerol at 35 °C provided a polyurethane elastomer that exhibits an elastic modulus of 519 kPa and a swelling index lower than 3% in PBS, making it suitable for injectable polyurethane joint filler application. Full article

Optical fiber composite insulators are essential for photoelectric current measurement, yet insulation failure at embedded optical fiber interfaces remains a major challenge to long-term stability. This study proposes a strategy to replace conventional silicone rubber with cycloaliphatic-like epoxy resin (CEP) as the shed-sheathing material. Three optical fibers with distinct outer coatings, ethylene-tetrafluoroethylene copolymer (ETFE), thermoplastic polyester elastomer (TPEE), and epoxy acrylate resin (EA), were evaluated for their interfacial compatibility with CEP. ETFE, with low surface energy and weak polarity, exhibited poor wettability with CEP, resulting in an interfacial tensile strength of 0 MPa, pronounced dye penetration, and rapid electrical tree propagation. Its average interfacial breakdown voltage was only 8 kV, and the interfacial leakage current reached 35 μA after hygrothermal aging. In contrast, TPEE exhibited high surface energy and strong polarity, enabling strong bonding with CEP, yielding an average interfacial tensile strength of approximately 46 MPa. Such a strong interface effectively suppressed electrical tree growth, increased the average interfacial breakdown voltage to 27 kV, and maintained the interfacial leakage current below 5 μA even after hygrothermal aging. EA exhibited moderate interfacial performance. Mechanism analysis revealed that polar ester and ether groups in TPEE enhanced interfacial electrostatic interactions, restricted the mobility of CEP molecular chain segments, and increased charge traps. These synergistic effects suppressed interfacial charge transport and improved insulation strength. This work offers valuable insight into structure–property relationships at fiber–resin interfaces and provides a useful reference for the design of composite insulation materials. Full article

This study presents a sustainable approach to transform waste cooking oil (WCO) into a multifunctional 3D-printable photocurable elastomer with integrated self-healing capabilities. A linear monomer, WCO-based methacrylate fatty acid ethyl ester (WMFAEE), was synthesized via a sequential strategy of transesterification, epoxidation, and ring-opening esterification. By copolymerizing WMFAEE with hydroxypropyl acrylate (HPA), a novel photocurable elastomer was developed, which could be amenable to molding using an LCD light-curing 3D printer. The resulting WMFAEE-HPA elastomer exhibits exceptional mechanical flexibility (elongation at break: 645.09%) and autonomous room-temperature self-healing properties, achieving 57.82% recovery of elongation after 24 h at 25 °C. Furthermore, the material demonstrates weldability (19.97% retained elongation after 12 h at 80 °C) and physical reprocessability (7.75% elongation retention after initial reprocessing). Additional functionalities include pressure-sensitive adhesion (interfacial toughness: 70.06 J/m² on glass), thermally triggered shape memory behavior (fixed at −25 °C with reversible deformation/recovery at ambient conditions), and notable biodegradability (13.25% mass loss after 45-day soil burial). Molecular simulations reveal that the unique structure of the WMFAEE monomer enables a dual mechanism of autonomous self-healing at room temperature without external stimuli: chain diffusion and entanglement-driven gap closure, followed by hydrogen bond-mediated network reorganization. Furthermore, the synergy between monomer chain diffusion/entanglement and dynamic hydrogen bond reorganization allows the WMFAEE-HPA system to achieve a balance of multifunctional integration. Moreover, the integration of these multifunctional attributes highlights the potential of this WCO-derived photocurable elastomer for various possible 3D printing applications, such as flexible electronics, adaptive robotics, environmentally benign adhesives, and so on. It also establishes a paradigm for converting low-cost biowastes into high-performance smart materials through precision molecular engineering. Full article

The accelerated growth of electric vehicle (EV) powertrains has prompted the development of specialized fluids that meet stringent thermal and electrical requirements for immersion cooling systems, including interactions with non-metallic components like fluoroelastomer (FKM). This research investigates the interactions between fluoroelastomer (FKM) and two potential base fluids—polyalphaolefin (PAO4) and a polyol ester (POE)—to assess their suitability for immersion cooling applications. Immersion tests, following an adapted ASTM D7216 standard, evidenced changes in FKM’s mass, Shore A hardness, and tensile strength. Furthermore, the physical, electrical, and thermal properties of the tested fluids were analyzed before and after immersion to determine whether contact with the FKM elastomer compromised their performance. The findings of this study reveal that the fluid exerts a greater influence on the elastomer than vice versa. This study bridges a knowledge gap in regards to EV fluid development and material science, contributing to the development of durable and efficient thermal management solutions. Full article

This study investigates the biodegradation behavior of poly(butylene succinate) (PBS) copolyesters containing dilinoleic acid (DLA) co-monomeric units and wood flour (WF) as a filler. PBS-DLA is a segmented thermoplastic elastomer (TPE), where the soft amorphous phase is formed by DLA ester segments, while the hard phase consists of crystallizable PBS domains. Wood–plastic composites (WPCs) were prepared with WF at weight fractions of 10%, 20%, 30%, and 40% wt. and analyzed in terms of surface morphology, chemical structure, mechanical performance, and thermal stability before and after biodegradation in soil conditions. The results of microscopic analysis confirmed that the PBS-DLA copolymer and its composites undergo surface biodegradation as manifested by increased surface roughness and microcrack formation, particularly in composites with a higher WF content. ATR FT-IR spectroscopy indicated oxidation and hydrolysis, supporting the hypothesis of progressive surface erosion. Mechanical tests showed a decline in tensile strength and elongation at break, with the most pronounced changes in composites containing 20% WF. Thermal analysis (DSC, DMTA, and TGA) confirmed that the PBS-DLA copolymer retains its thermoplastic elastomeric behavior after a 3-month biodegradation experiment. The storage modulus (E′) remained stable, while only minor variations in melting and crystallization temperatures were observed. These findings reinforce the hypothesis of surface erosion rather than a bulk degradation mechanism. Given their biodegradability and retained thermoplastic behavior, WPC composites based on PBS-DLA copolyester could be promising for eco-friendly applications where controlled degradation is desirable, such as in packaging, agriculture, or biodegradable consumer goods. Full article

While the traditional rubber industry faces the severe pressure of environmental pollution and carbon emissions, bio-based and biodegradable elastomers have become a hot topic in the field and drawn intensive research interest. Inspired by polyester resin, incorporating polyol or polycarboxylic acid as a branching unit into aliphatic polyester and/or introducing a monomer with a C=C bond to provide open-bond cross-linking in the fashion of common vulcanization to form three-dimensional network structures are two mainstream strategies for designing biodegradable polyester elastomers (BPEs). Both methods encounter more or fewer problems, such as poor mechanical and thermal properties due to the easy hydrolysis of the ester bond and space hinderance, or the potential harm of the remaining degraded small molecules with olefin bonds. This article provides an overview of recent endeavors aimed at addressing these challenges and prospects the probable future advancements in the field. Full article

Biodegradable polymers and bioceramics give rise to composite structures that serve as scaffolds to promote tissue regeneration. The current research explores the preparation of biodegradable filaments for additive manufacturing. Bioresorbable segmented poly(ester urethanes) (SPEUs) are easily printable elastomers but lack bioactivity and present low elastic modulus, making them unsuitable for applications such as bone tissue engineering. Strategies such as blending and composite filament production still constitute an important challenge in addressing SPEU limitations. In this work, SPEU-poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) blends and SPEU-PHBV-Bioglass 45S5^® (BG) composite materials were processed into filaments and 3D structures. A comprehensive characterization of their morphology and thermal and mechanical properties is presented. The production of 3D structures based on SPEU-PHBV with excellent dimensional precision was achieved. Although SPEU-PHBV-BG printed structures showed some defects associated with the printing process, the physicochemical, thermal, and mechanical properties of these materials hold promise. The blend composition, BG content and particle size, processing parameters, and blending techniques were carefully managed to ensure that the mechanical behavior of the material remained under control. The incorporation of PHBV in SPEU-PHBV at 70:30 w/w and BG (5 wt%) acted as reinforcement, enhancing both the elastic modulus of the filaments and the compressive mechanical behavior of the 3D matrices. The compressive stress of the printed scaffold was found to be 1.48 ± 0.13 MPa, which is optimal for tissues such as human proximal tibial trabecular bone. Therefore, these materials show potential for use in the design and manufacture of customized structures for bone tissue engineering. Full article

This work aims to assess the possibility of using packaging industry waste to modify polypropylene products (PPs). The products were made in the form of extruded foil and injected samples. The products were produced using regranulate made of polypropylene cast foil. Maleic anhydride-modified polypropylene (MAPP) and polyolefin elastomer (POE) with a glycidyl ester functional group were used to modify the polypropylene. The samples were produced based on 50% foil waste reground and 50% pure PP. The rheological properties of the blends were assessed using the melt mass flow rate (MFR) technique; thermal properties using the differential scanning calorimetry method (DSC). The products manufactured using the injection molding method were subjected to an analysis of mechanical properties, such as tensile strength and impact strength. Also, in the case of film samples, tensile strength was assessed. Color-change assessments with CIE L*a*b* were carried out for all materials. Injection-molded products based on recycled metallized cast foil showed favorable mechanical properties such as tensile strength (1 MAPP = 26.7 MPa; 2 MAPP = 27.1 MPa), which was higher than the original material (cPP = 20.7 MPa). Also, for the films produced from regrind, the tensile strength was at a level similar (1 MAPP = 24.6 MPa; 2 MAPP/POE = 25.1 MPa) to the films extruded from virgin materials (cPP = 24.9 MPa). The introduction of a POE additive to the blends resulted in increased impact strength (1 MAPP/POE = 31 kJ/mol; 2MAPP/POE = 18 kJ/mol; 3 MAPP/POE = 11 kJ/mol) in relation to unmodified samples (cPP = 7 kJ/mol). The introduction of a POE additive to the tested mixtures improved the impact strength of the injected products by almost 4 times for sample 1 MAPP/POE and 2.5 times for sample 2 MAPP/POE in comparison to virgin cPP. These studies confirmed that foil waste can be successfully used to modify polypropylene products shaped both in the injection and extrusion processes. Full article

Despite polycarbonate (PC) being a widely used engineering plastic, its notch and crack sensitivity pose challenges in critical applications. To address this, PC was blended with elastomeric polymers to explore the improvement in toughness. This study systematically investigates the toughening mechanisms of PC blended with acrylonitrile–butadiene–styrene (ABS), copolyether ester elastomer (COPE), and ABS and styrene–ethylene–butylene–styrene (SEBS) copolymer grafted with maleic anhydride (MA). The morphology and mechanical behavior were evaluated under quasi-static and medium-strain-rate tensile tests and Charpy impact tests using optical, electronic, and atomic force microscopy and Raman mapping spectroscopy. The morphological analysis reveals cavitation and crazing phenomena for COPE and SEBS-g-MA systems, and mostly debonding for ABS, indicating an improvement in toughening. While the addition of ABS improves the PC plastic deformation, modifying ABS with maleic anhydride enhances the elastic modulus. Blending PC with SEBS-g-MA increases the strain at break, and the addition of COPE significantly improves the deformation behavior of PC (by around 115%). This comparative study provides valuable insights into the performance of different PC–elastomer blends under similar conditions, supporting the selection of appropriate materials for given applications. Full article

Hindered phenol antioxidants and benzophenone UV absorbers are common polymer additives and often used in combination applications to enhance the anti-aging performance of polymer materials. This study primarily aims to incorporate hindered phenol and benzophenone structures into a single molecule to develop a multifunctional polymer additive with good anti-aging performance. Thus, a novel potential polymer anti-aging agent, namely 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid 3-(4-benzoyl-3-hydroxyphenoxy)propyl ester (3C), was synthesized using 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid, 3-bromo-1-propanol, and 2,4-dihydroxybenzophenone as raw materials by two-step procedure. The structure of compound 3C was characterized by nuclear magnetic resonance (NMR), high-resolution mass spectrometry (HRMS), Fourier-transform infrared (FT-IR) spectroscopy, and X-ray single crystal diffraction. Its thermal stability and UV resistance were assessed using thermogravimetric analysis (TGA) and UV absorption spectroscopy (UV). The compound 3C as an additive was incorporated into the preparation of polyolefin elastomer (POE) films. The anti-aging performance of POE films was evaluated by measuring parameters such as oxidation induction time, melt flow index, transmittance, and infrared spectra of the artificially aged POE films. The results indicate that the compound 3C exhibits a promising anti-aging performance in both thermo-oxidative aging and ultraviolet aging tests of POE films and is a potential polymer anti-aging agent. Full article

Being a bio-sourced and biodegradable polymer, polylactic acid (PLA) has been considered as one of the most promising substitutes for petroleum-based plastics. However, its wide application is greatly limited by its very poor ductility, which has driven PLA-toughening modifications to be a topic of increasing research interest in the past decade. Toughening enhancement is achieved often at the cost of a large sacrifice in strength, with the toughness–strength trade-off having remained as one of the main bottlenecks of PLA modification. In the present study, a bio-elastomeric material of epoxidized soybean oil (ESO) crosslinked with sebacic acid (SA) and enhanced by graphene oxide (GO) nanoparticles (NPs) was employed to toughen PLA with the purpose of simultaneously preserving strength and achieving additional functions. The even dispersion of GO NPs in ESO was aided by ultrasonication and guaranteed during the following ESO-SA crosslinking with GO participating in the carboxyl–epoxy reaction with both ESO and SA, resulting in a nanoparticle-enhanced and dynamically crosslinked elastomer (GESO) via a β-hydroxy ester. GESO was then melt-blended with PLA, with the interfacial reaction between ESO and PLA offering good compatibility. The blend morphology, and thermal and mechanical properties, etc., were evaluated and GESO was found to significantly toughen PLA while preserving its strength, with the GO loading optimized at ~0.67 wt%, which gave an elongation at break of ~274.5% and impact strength of ~10.2 kJ/m², being 31 times and 2.5 times higher than pure PLA, respectively. Moreover, thanks to the presence of dynamic crosslinks and GO NPs, the PLA-GESO blends exhibited excellent shape memory effect and antistatic properties. Full article

Thermoplastic poly(ether/ester) elastomer (TPEE) has great potential as a mattress material due to its high resilience, breathability, and light weight. This study aimed to evaluate the feasibility of TPEE-3D fibrous material (T_3DF), a three-dimensional block material made of TPEE fibers randomly aligned and loop-connected, for mattress application. After testing the compression properties of T_3DF, the effects of T_3DF structural layers on mattress firmness were investigated. The results showed that T_3DF had good energy absorption capacity, broad indentation hardness range (126.94–333.82 N), and high compression deflection coefficient (2.79–4.39). The thickness and density of T_3DF were the main factors influencing mattress firmness, and the impact of thickness was more significant (p < 0.05). Owing to the hard and soft segments contained in TPEE, T_3DF could be used for both the padding and core layers of the mattress. The hardness value and $D_{surface}$ of the mattress with a T_3DF padding layer increased with T_3DF density but decreased with T_3DF thickness. Moreover, the hardness value and $D_{surface}$ of the mattress with a T_3DF core layer increased with T_3DF density, while with T_3DF thickness, its $D_{surface}$ increased and $D_{bottom}$ decreased. Therefore, the thick and low-density T_3DF padding layer could improve the comfort of the mattress surface, a thin T_3DF core layer could satisfy both the softer surface and the firmer bottom of the mattress. Full article

As the world is paying attention to the seriousness of environmental pollution, the need for a resource circulation economy is emerging due to the development of eco-friendly industrial groups. In particular, the recycling of thermoplastic elastomers without cross-link has been highlighted in the plastics field, which has rapidly developed the industry. Growing interests have been directed towards the advancement of thermoplastic polyether–ester elastomer (TPEE) as a material suitable for the circular economy owing to its remarkable recyclability, both in terms of mechanical and chemical processes. Due to its excellent processability, simple mechanical recycling is easy, which is a driving force towards achieving price competitiveness in the process. In molding TPEE resin, it is essential to check the thermal properties of the resin itself because the thermal properties, including the melting and crystallization temperatures of the resin, depend on the design of the polymer. In this study, the thermal and mechanical performances of TPEE blends were evaluated by manufacturing compounds by changing the amount of recycled resin and additives. When the recycled resin was added, the melt flow index (MFI) changed rapidly as the temperature of the melt flow index measurement increased. Rapid changes in MFI make the fiber spinning process uncontrollable and must be controlled by optimizing the addition of compatibilizers. Based on the thermal property results, compatibilizers such as Lotader and Elvaloy series exhibited minimal change in glass transition temperature, even with greater amounts added. This makes them well-suited as compatibilizers for fiber spinning. Full article

Thermoplastic elastomers (TPEs) have attracted increasing attention for a wide variety of industrial and biomedical applications owing to their unique properties compared to those of traditional rubbers. To develop high-performance engineering TPEs and reduce the environmental pollution caused by plastic waste, α,ω-hydroxyl-terminated polycaprolactone (PCL) polyols with molecular weights of 1000–4200 g mol⁻¹ and polydispersity index (Ð) of 1.30–1.88 are synthesized via the ring-opening polymerization of sustainable ε-caprolactone using a heterogeneous double metal cyanide catalyst. The resulting PCL polyols are employed as soft segments to produce thermoplastic poly(ester ester) elastomers and are compared to conventional thermoplastic poly(ether ester) elastomers prepared from polytetramethylene ether glycol (PTMEG). Notably, the PCL-based TPEs exhibit superior mechanical properties and biodegradability compared to PTMEG-based TPEs owing to their crystallinity and microphase separation behaviors. Accordingly, they have 39.7 MPa ultimate strength and 47.6% biodegradability, which are much higher than those of PTMEG-based TPEs (23.4 MPa ultimate strength and 24.3% biodegradability). The introduction of biodegradable PCLs demonstrates significant potential for producing biodegradable TPEs with better properties than polyether-derived elastomers. Full article