Search Results (12)

This paper describes a study that focuses on assessing the influence of composites with different thicknesses (2 mm, 4 mm, and 9 mm) on embedded ultrasonic guided waves (UGWs) under varying temperatures. The study also demonstrates the effectiveness of these embedded sensors in identifying damage. A novel cut-out method that included an embedded diagnostic layer and phased-array lead zirconate titanate (PZT) transducers, created using the ink-jet printing technique in the manufacturing process was employed. The research then focused on studying the behavior of UGWs under varying temperatures for each composite panel. This analysis aimed to understand how temperature variations affected the propagation of guided waves in thick composites. Finally, artificial damage on the surface and impact damage were introduced, both embedded and surface-mounted PZT transducers were used to detect and locate these damages in different thickness composite panels. The results of damage localization indicated that the embedded PZT transducers were more sensitive than the surface-mounted transducers in locating the damage in thick composites. Full article

Energy harvesters are autonomous systems capable of capturing, processing, storing, and utilizing small amounts of free energy from the surrounding environment. Such energy harvesters typically involve three fundamental stages: a micro-generator or energy transducer, a voltage booster or power converter, and an energy storage component. In the case of harvesting mechanical vibrations from the environment, piezoelectric materials have been used as a transducer. For instance, PZT (lead zirconate titanate) is a widely used piezoelectric ceramic due to its high electromechanical coupling factor. However, the integration of PZT into silicon poses certain limitations, not only in the harvesting stage but also in embedding a power management electronics circuit. On the other hand, in thermoelectric (TE) energy harvesting, a recent approach involves using abundant, eco-friendly, and low-cost materials that are compatible with CMOS technology, such as silicon-based compound nanostructures for TE thin film devices. Thus, this review aims to present the current advancements in the fabrication and integration of Si-based thin-film devices for TE energy harvesting applications. Moreover, this paper also highlights some recent developments in electronic architectures that aim to enhance the overall efficiency of the complete energy harvesting system. Full article

In the context of an embedded structural health monitoring (SHM) system, two methods of transducer integration into the core of a laminate carbon fiber-reinforced polymer (CFRP) are tested: cut-out and between two plies. This study focuses on the effect of integration methods on Lamb wave generation. For this purpose, plates with an embedded lead zirconate titanate (PZT) transducer are cured in an autoclave. The embedded PZT insulation, integrity, and ability to generate Lamb waves are checked with electromechanical impedance, X-rays, and laser Doppler vibrometry (LDV) measurements. Lamb wave dispersion curves are computed by LDV using two-dimensional fast Fourier transform (Bi-FFT) to study the quasi-antisymmetric mode (qA0) excitability in generation with the embedded PZT in the frequency range of 30 to 200 kHz. The embedded PZT is able to generate Lamb waves, which validate the integration procedure. The first minimum frequency of the embedded PZT shifts to lower frequencies and its amplitude is reduced compared to a surface-mounted PZT. Full article

The bondline integrity of a repair patch to the parent composite laminate is considered the most important factor in the repair design. A smart repair patch is proposed here to allow for real-time ultrasonic guided wave monitoring of repaired composites. A diagnostic film with lead zirconate titanate (PZT) transducers and inkjet-printed wires is embedded into the repair patch using a cut-out method. The electro-mechanical impedance (EMI) method is used to verify the integrity of the embedded PZT transducers. The performance of the smart repair patch is assessed on the external panel with artificial bondline delamination and surface-mounted artificial damage. The damage index correlation coefficient and delay-and-sum (DAS) algorithm are used for damage detection and localization. The results show that the developed repair patch can successfully detect and locate damages. Full article

Active sensing using ultrasonic guided waves (UGW) is widely investigated for monitoring possible damages in composite structures. Recently, a novel diagnosed film based on a circuit-printed technique with piezoelectric lead zirconate titanate (PZT) transducers has been developed. The diagnostic film is a replacement for the traditional cable connection to PZT sensors and has been shown to significantly reduce the weight of the host structure. In this work, the diagnosed films were embedded into composite structures during manufacturing using a novel edge cut-out method during lay-up, which allowed for edge trimming after curing. In this paper, the effect of fatigue loading on the integrity of PZT transducers is initially investigated. The electro-mechanical impedance (EMI) properties at different fatigue loading cycles were used as the diagnostic measure for the performance of the sensors. At the same time, the behaviours of UGW were investigated at different fatigue loading cycles. It was found that the EMI properties and active sensing behaviours remained stable up to 1 million cycles for the force ranges of 0.5~5 kN and 1~10 kN. Next, the effect of embedding the diagnosed film on the mechanical properties of the host composite structure was investigated. Tensile and compressive tests were conducted and the elastic modulus of composite coupons with and without embedded PZT diagnosed films were compared. The elastic modulus of composite coupons with PZT diagnosed films embedded across the entire coupon reduced by as much as 20% for tensile tests and just over 10% for compressive tests compared to the coupons without embedded sensors. These reductions are considered the worst-case scenario, as in real structures the film would only be embedded in a relatively small area of the structure. Full article

The concrete filled pultrusion-GFRP (Glass Fiber Reinforced Polymer) tubular column (CFGC) is popular in hydraulic structures or regions with poor environmental conditions due to its excellent corrosion resistance. Considering the influence of concrete hydration heat, shrinkage, and creep, debonding may occur in the interface between the GFRP tube and the concrete, which will greatly reduce the cooperation of the GFRP tube and concrete, and will weaken the mechanical property of CFGC. This paper introduces an active monitoring method based on the piezoelectric transducer. In the active sensing approach, the smart aggregate (SA) embedded in the concrete acted as a driver to transmit a modulated stress wave, and the PZT (Lead Zirconate Titanate) patches attached on the outer surface of CFGC serve as sensors to receive signals and transfer them to the computer for saving. Two groups of experiments were designed with the different debonding areas and thicknesses. The artificial damage of CFGC was identified and located by comparing the value of the delay under pulse excitation and the difference of wavelet-based energy under sweep excitation, and the damage indexes were defined based on the wavelet packet energy to quantify the level of the interface damage. The results showed that the debonding damage area of CFGC can be identified effectively through the active monitoring method, and the damage index can accurately reflect the damage level of the interface of GFRP tube and concrete. Therefore, this method can be used to identify and evaluate the interface debonding of CFGC in real time. In addition, if the method can be combined with remote sensing technology, it can be used as a real-time remote sensing monitoring technology to provide a solution for interface health monitoring of CFGC. Full article

A major inhibition to the widespread use of laminate structures is the inability of nondestructive testing techniques to effectively evaluate the bondline integrity. This work proposes and analyzes a bondline-integrity health monitoring approach utilizing shear-mode (d15) piezoelectric transducers. The d15 transducers were embedded in the bondlines of symmetric laminate structures to monitor and evaluate the bondline integrity using ultrasonic inspection. The d15 piezoelectric transducers made of lead zirconate titanate (PZT) enabled ultrasonic inspection of bonds by actuating and sensing antisymmetric waves in laminate structures. Design considerations, fabrication process, and experimental methods for testing a laminate specimen are presented. Designs included bondline-embedded d15 PZT piezoelectric transducers with surface-mounted transverse (d31) piezoelectric transducers for signal comparison. Defects in the bondline were created by a quasi-static three-point bending test, with results showing the ability of d15 piezoelectric transducers to detect bondline damage. Two damage indices based on Pearson correlation coefficient and normalized signal energy were implemented to evaluate the presence of damage and its severity. The experimental results demonstrate the ability of bondline-embedded d15 piezoelectric transducers to be used as actuators and sensors for ultrasonic health monitoring of bondline integrity. A comparison between surface-mounted d31 PZT and bondline-embedded d15 PZT sensors was also conducted. It was seen that signals sensed by bondline-embedded d15 PZTs showed higher distortion due to bondline defects compared with the sensed signals from the surface-mounted d31 PZT. Full article

In this paper, the authors present a stress wave-based active sensing method to detect the crack in FRP-reinforced concrete beams. The embedded smart aggregates (SAs), which utilize Lead Zirconate Titanate (PZT) as transducers, are employed in this research to generate and sense the stress wave. Three specimens are involved in the experimental program and each is made of concrete, longitudinal distributed reinforcement, steel stirrups, main bar (FRP bar or steel bar), and four SAs. A pair of SAs installed on the lower part of the main bar and the other pair of SAs mounted on the upper part of main bar are utilized to monitor the crack occurrence and development in the three test specimens. The signals received by the SA sensors are analyzed in both time domain and frequency domain. The wavelet packet energy is used to extract damage features. The applied load–vertical displacement curves of mid-span in the specimen are obtained. Experimental results show the test specimens experience crushing failure when the concrete compression exceeds its compressive strength. Increasing the contact area between FRP bar and concrete can effectively improve the cracking load of the FRP-reinforced concrete beam and reduce the cracking speed and depth of FRP-reinforced concrete beam; on the other hand, increasing the elastic modulus of the main bar can slow down the crack development of concrete on the upper side of the main bar and decrease the displacement of reinforced concrete beam during the loading test process. The research results show that the developed piezoceramic-based active sensing method, though low-cost, can monitor the crack-induced damage and estimate the process of damage degree in real-time, and has potentials to provide an early warning of crack occurrence and development for FRP-reinforced concrete beams. Full article

Ultrasonic systems employing embedded piezoelectric transducers have seen increased interest in recent years. The ability to sense, actuate, and analyze the wave propagation modes in engineering structures has been fundamental to the advancement of ultrasonic structural health monitoring (SHM). This paper presents a study into the sensing and actuation properties of shear-mode (d35) piezoelectric transducers made of lead zirconate titanate (PZT) that are internally embedded in the bondline of laminate structures. The manuscript presents analytical analysis, finite element simulation, and experimental validation building from an individual piezoelectric element to a full laminate structure. The validated model was then used to perform a parametric study into the effects of d35 PZT transducer size on the strength of actuation and sensing output signal. The selectivity of d35 PZT sensors was also investigated by generating multiple wave modes in the laminate structure and inspecting the output signals. The d35 PZT sensors were found to selectively detect only certain modes of the wave propagation providing a fundamental hardware filter that could be employed to simplify signal analysis and processing. The results of this study indicate that d35 PZTs embedded in the bondline have multiple properties that can potentially be employed for ultrasonic SHM. Full article

Capacitive micromachined ultrasonic transducers (CMUTs) with substrate-embedded springs offer highly efficient output pressure performance over conventional CMUTs, owing to their nonflexural parallel plate movement. The embedded silicon springs support thick Si piston plates, creating a large nonflexural average volume displacement efficiency in the operating frequency range from 1–3 MHz. Static and dynamic volume displacements of the nonflexural parallel plates were examined using white light interferometry and laser Doppler vibrometry. In addition, an output pressure measurement in immersion was performed using a hydrophone. The device showed a maximum transmission efficiency of 21 kPa/V, and an average volume displacement efficiency of 1.1 nm/V at 1.85 MHz with a low DC bias voltage of 55 V. The device element outperformed the lead zirconate titanate (PZT) ceramic HD3203, in the maximum transmission efficiency or the average volume displacement efficiency by 1.35 times. Furthermore, its average volume displacement efficiency reached almost 80% of the ideal state-of-the-art single-crystal relaxor ferroelectric materials PMN-0.33PT. Additionally, we confirmed that high-efficiency output pressure could be generated from the CMUT device, by quantitatively comparing the hydrophone measurement of a commercial PZT transducer. Full article

Embedded Lead Zirconate Titanate (PZT) transducers have been widely used in research related to monitoring the health status of concrete structures. This paper presents a dynamic model of an embeddable PZT transducer with a waterproof layer and a protecting layer. The proposed model is verified by finite-element method (FEM). Based on the proposed model, the factors influencing the dynamic property of the embeddable PZT transducers, which include the material and thickness of the protecting layer, the material and thickness of the waterproof layer, and the thickness of the PZT, are analyzed. These analyses are further validated by a series of dynamic stress transfer experiments on embeddable PZT transducers. The results show that the excitation frequency can significantly affect the stress transfer of the PZT transducer in terms of both amplitude and signal phase. The natural frequency in the poling direction for the PZT transducer is affected by the material properties and the thickness of the waterproof and protecting layers. The studies in this paper will provide a scientific basis to design embeddable PZT transducers with special functions. Full article

Piezoelectric ceramic Lead Zirconate Titanate (PZT) transducers, working on the principle of electromechanical impedance (EMI), are increasingly applied for structural health monitoring (SHM) in aerospace, civil and mechanical engineering. The PZT transducers are usually surface bonded to or embedded in a structure and subjected to actuation so as to interrogate the structure at the desired frequency range. The interrogation results in the electromechanical admittance (inverse of EMI) signatures which can be used to estimate the structural health or integrity according to the changes of the signatures. In the existing EMI method, the monitored structure is only excited by the PZT transducers for the interrogating of EMI signature, while the vibration of the structure caused by the external excitations other than the PZT actuation is not considered. However, many structures work under vibrations in practice. To monitor such structures, issues related to the effects of vibration on the EMI signature need to be addressed because these effects may lead to misinterpretation of the structural health. This paper develops an EMI model for beam structures, which takes into account the effect of beam vibration caused by the external excitations. An experimental study is carried out to verify the theoretical model. A lab size specimen with different external excitations is tested and the effect of vibration on EMI signature is discussed. Full article