Search Results (25)

Mg-Sc body-centered cubic (BCC) phase-structured alloys not only exhibit superior room-temperature ductility and quasi-isotropic deformation behaviors compared to conventional hexagonal close-packed (HCP) Mg alloys in mechanical applications, but they also demonstrate a shape-memory effect that is applicable to intelligent devices. Due to the introduction of a dual-phase microstructure feature, the unveiled strengthening/toughening mechanism, and the potential benefit of Sc alloying in BCC creep deformation, it is necessary to investigate the composition and time-dependent creep behaviors of BCC Mg-Sc alloys, such as creep resistance and strain rate sensitivity at room temperature, through nano-indentation on the Mg-Sc diffusion couple. A critical finding is that as the Sc content increases from 23.01 at.% to 33.56 at.%, the BCC Mg-Sc alloy exhibits a progressive enhancement in creep resistance at room temperature, evidenced by the creep stress exponent (n) rising from 49.02 to 66.22. Furthermore, the strain rate sensitivity (m) increases from 0.02 at 26.94 at.% Sc to 0.11 at 32.63 at.% Sc, along with the Sc composition gradient. These phenomena can be attributed to the formation of ordered structures with the increasing Sc concentration, which introduce short-range local barriers to dislocation motion, as confirmed through atomic-scale microstructural analysis. Full article

Highly toughened bio-based polylactic acid (PLA)/Eucommia ulmoides gum (EUG) blends were prepared using organic montmorillonite (OMMT) as a compatibilizer through melt-blending. Both the theoretically predicted values and the experimental results confirm that the majority of the OMMT’s nanolayers are selectively localized at the PLA/EUG interface. This localization leads to improved interfacial properties and a more refined morphology of the dispersed EUG phase. By increasing the OMMT content from 0 phr to 2 phr, the notched Izod impact strength of the PLA/EUG/OMMT (85/15/2) blend increases to a maximum value of 44.6 kJ/m². This is significantly higher than the values observed for neat PLA at 3.8 kJ/m² and the PLA/EUG (85/15) blend at 4.7 kJ/m². Moreover, compared to neat PLA and the PLA/EUG (85/15) blend, which exhibit poor tensile ductility, as indicated by their low elongation at break, the PLA/EUG/OMMT blend demonstrates a substantial improvement in its tensile ductility when an appropriate amount of OMMT is added. It is believed that the enhanced toughness of the PLA/EUG/OMMT blends can primarily be attributed to the refinement and more uniform dispersion of the EUG domains, which is caused by the incorporation of OMMT. In addition, the crystalline properties, thermal degradation behavior, and extrudate swell behavior of the PLA/EUG blends with and without OMMT were also evaluated in detail. Finally, the experimental results prove that the PLA/EUG (85/15) blend containing 2 phr of OMMT exhibits the highest impact toughness and tensile ductility, accompanied by improved thermal stability and extrusion stability. Full article

Materials utilized in extreme environments, such as those necessitating protection and impact resistance at cryogenic temperatures, must exhibit high strength, ductility, and structural stability. However, most alloys fail to maintain adequate toughness at cryogenic temperatures, thereby compromising their safety during cryogenic temperature service. This study investigates the quasi-static mechanical properties of a CoCr₀.₄NiSi₀.₃ medium-entropy alloy (MEA) at room temperature, −75 °C, and −150 °C. The deformation behavior and mechanisms responsible for strengthening and toughening at reduced cryogenic temperatures are analyzed, revealing that decreasing cryogenic temperature enhances the strength of the as-cast MEA. Specifically, both the yield strength (YS) and ultimate tensile strength (UTS) of the MEA increase significantly with decreasing temperature during cryogenic tensile testing. Under tensile testing at −150 °C, the YS reaches 617.5 MPa, the UTS is 1055.0 MPa, and the elongation to fracture remains approximately 21.0% at both −150 °C and −75 °C. After cryogenic temperature tensile deformation, the matrix exhibits a dispersed distribution of nanoscaled tetragonal and orthorhombic phases, a coherent hexagonal close-packed phase, L1₂ phase and layered long-period stacking ordered (LPSO) structures, which are rarely observed in the cryogenic deformation of metals and alloys. The metastable phase evolution path of this MEA at cryogenic temperatures is closely associated with the decomposition of perfect dislocations into a/6<112> Shockley partial dislocations and their subsequent evolution at reduced cryogenic temperatures. At −75 °C, the a/6<112> Shockley partial dislocation interacts with the L1₂ phase to form antiphase boundaries (APBs) approximately 3 nm thick. At −150 °C, two phase transition paths from stacking faults (SFs) to nanotwins and LPSO occur, leading to the formation of layered LPSO structures and deformation-induced nanotwins. The dispersion of these coherent nanophases and nanotwins induced by the reduced stacking fault energy under cryogenic temperatures is the key factor contributing to the excellent balance of strength and plasticity in the as-cast MEA, providing an important basis for research on the cryogenic mechanical properties of CoCrNi-based MEAs. Full article

Aramid fiber/epoxy resin (AF/EP) composite has been heavily used as an impact protection material due to its excellent mechanical properties and lightweight merits. Meanwhile, it is also necessary to concern the flammability of matrix resin and the wick effect of aramid fiber, which would constitute a fire risk in harsh environments. In this work, a multifunctional flame-retardant modifier (EAD) was incorporated into the AF/EP system to improve the flame retardation. The addition of 5 wt% EAD made the AF/EP composite exhibit a high limiting oxygen index (LOI) value of 37.5%, self-extinguishment, as well as decreased total heat release and total smoke release. The results from thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA) demonstrated that the treated composites maintained good thermal stability. Due to the combined action of covalent and noncovalent bonds in the matrix-rich region, the interfacial bonding improved, which endowed AF/EP composite with strengthening and toughening effects. Compared with the control sample AF/EP, the tensile strength and ballistic parameter (V₅₀) of the sample with 5 wt% EAD increased by 17% and 10%, accompanied with ductile failure mode. Furthermore, the flame-retardant mechanism was obtained by analyzing the actions in condensed and gaseous phases. Thanks to good compatibility and interfacial adhesion, the incorporation of EAD solved the inconsistent issue between flame retardancy and mechanical properties, which further expanded the application of AF/EP composite in the protection field. Full article

In this paper, the effect of thermomechanical treatment process on the hardening behavior, grain microstructure, precipitated phase, and tensile mechanical properties of the new high-strength and high-ductility Al-10.0Zn-3.0Mg-2.8Cu alloy was studied, and the optimal thermomechanical treatment process was established. The strengthening and toughening mechanisms were revealed, which provided technical and theoretical guidance for the engineering application of this kind of high strength-ductility aluminum alloy. Al-10.0Zn-3.0Mg-2.8Cu alloy cylindrical parts with external longitudinal reinforcement were prepared by a composite extrusion deformation process (reciprocal upsetting + counter-extrusion) with a true strain up to 2.56, and the organizational evolution of the alloys during the extrusion deformation process and the influence of pre-stretching treatments on the subsequent aging precipitation behaviors and mechanical properties were investigated. The results show that firstly, the large plastic deformation promotes the fragmentation of coarse insoluble phases and the occurrence of dynamic recrystallization, which results in the elongation of the grains along the extrusion direction, and the volume fraction of recrystallization reaches 42.4%. Secondly, the kinetic study showed that the decrease in the activation energy of precipitation increased the nucleation sites, which further promoted the diffuse distribution of the second phase in the alloy and a higher number of nucleation sites, while limiting the coarsening of the precipitated phase. When the amount of pre-deformation was increased from 0% to 2%, the size of the matrix precipitated phase decreased from 5.11 μm to 4.1 μm, and when the amount of pre-deformation was increased from 2% to 7%, the coarsening of the matrix precipitated phase took place, and the size of the phase increased from 4.1 μm to 7.24 μm. The finalized heat treatment process for the deformation of the aluminum alloy tailframe was as follows: solution (475 °C/3 h) + 2% pre-stretching + aging (120 °C/24 h), at which the comprehensive performance of the alloy was optimized, with a tensile strength of 634.2 MPa, a yield strength of 571.0 MPa, and an elongation of 15.2%. The alloy was strengthened by both precipitation strengthening and dislocation strengthening. After 2% pre-stretching, the fracture surface starts to be dominated by dense tough nest structure, and most of them are small tough nests, and small and dense tough nests are the main reason for the increase in alloy toughness after 2% pre-stretching deformation. Full article

The brittle behavior of poly(lactic acid) (PLA) and PLA composites with inorganic filler limits their applications; the addition of a toughening agent, such as a rubbery phase, was selected to transform the brittle to ductile behavior for versatility in various applications. This work aims to study the properties of PLA and PLA composite with filled nanosized hydroxyapatite (nHA) after adding modified natural rubber (MoNR), which acts as a toughening agent. MoNR refers to poly(acrylic acid-co-acrylamide)-grafted deproteinized natural rubber. nHA was prepared from fish scales. Its characteristics were investigated and was confirmed to be comparable to those of commercial grade. PLA-MoNR at various MoNR contents and PLA/nHA composites with/without MoNR were prepared by melt mixing. Their morphology, mechanical, and thermal properties were observed and investigated. Samples with MoNR added showed the dispersion of spherical particles, indicating incompatibility. However, the mechanical properties of PLA-MoNR, which had MoNR added at 10 phr, showed toughening behavior (increased impact strength by more than two times compared to that of neat PLA). The PLA/nHA composite with MoNR showed the same result. The addition of MoNR in the composite increased its impact strength by 1.27 times compared to the composite without MoNR. MoNR can be a stress concentrator, resulting in toughened PLA and PLA/nHA composite. Full article

The inherent brittleness of poly(lactic acid) (PLA) limits its use in a wider range of applications that require plastic deformation at higher stress levels. To overcome this, a series of poly(l-lactic acid) (PLLA)/biodegradable thermoplastic polyester elastomer (TPE) blends and their ternary blends with an ethylene-methyl acrylate-glycidyl methacrylate (EMA-GMA) copolymer as a compatibilizer were prepared via melt blending to improve the poor impact strength and low ductility of PLAs. The thermal behavior, crystallinity, and miscibility of the binary and ternary blends were analyzed by differential scanning calorimetry (DSC). Tensile tests revealed a brittle–ductile transition when the binary PLLA/20TPE blend was compatibilized by 8.6 wt. % EMA-GMA, and the elongation at break increased from 10.9% to 227%. The “super tough” behavior of the PLLA/30TPE/12.9EMA-GMA ternary blend with the incomplete break and notched impact strength of 89.2 kJ∙m⁻² was observed at an ambient temperature (23 °C). In addition, unnotched PLLA/40TPE samples showed a tremendous improvement in crack initiation resistance at sub-zero test conditions (−40 °C) with an impact strength of 178.1 kJ∙m⁻². Morphological observation by scanning electron microscopy (SEM) indicates that EMA-GMA is preferentially located at the PLLA/TPE interphase, where it is partially incorporated into the matrix and partially encapsulates the TPE. The excellent combination of good interfacial adhesion, debonding cavitation, and subsequent matrix shear yielding worked synergistically with the phase transition from sea–island to co-continuous morphology to form an interesting super-toughening mechanism. Full article

Polypropylene-based multiphase compositions with a disperse elastomer phase provide superior impact strength. Making this property indifferent to processing steps requires stabilization of the morphology of these materials. Various approaches have been tested over time, each of which shows limitations in terms of performance or applicability. Using polyethylene (PE) homo- and copolymers capable of silane-based crosslinking as modifiers was explored in the present study, which allows decoupling of the mixing and crosslinking processes. Commercial silane-copolymerized low-density PE (LD-PEX) from a high-pressure process and silane-grafted high-density PE (HD-PEX) were studied as impact modifiers for different types of PP copolymers, including non-modified reference PE grades, LDPE and HDPE. Blends based on ethylene–propylene random copolymers (PPR) and based on impact- (PPI) and random-impact (PPRI) copolymers show improvements of the stiffness–impact balance; however, to different degrees. While the absolute softest and most ductile compositions are achieved with the already soft PPRI copolymer base, the strongest relative effects are found for the PPR based blends. Modifiers with lower density are clearly superior in the toughening effect, with the LD-PEX including acrylate as second comonomer sticking out due to its glass transition around −40 °C. The impact strength improvement found in most compositions (except at very high content) results, however, not from the expected phase stabilization. For comparable systems, particle sizes are normally higher with crosslinking, probably because the process already starts during mixing. Thermoplastic processability could be retained in all cases, but the drop in melt flow rate limits the practical applicability of such systems. Full article

Oil and gas pipelines are subject to various forms of damage and degradation during their operation. Electroless Nickel (Ni-P) coatings are widely employed as protective coatings due to their ease of application and unique properties, including high wear and corrosion resistance. However, they are not ideal for protecting pipelines due to their brittleness and low toughness. Composite coatings of higher toughness can be developed through the co-deposition of second-phase particles into the Ni-P matrix. Tribaloy (CoMoCrSi) alloy possesses excellent mechanical and tribological properties making it a potential candidate for a high-toughness composite coating. In this study, Ni-P-Tribaloy composite coating consisting of 15.7 vol.% Tribaloy was successfully deposited on low-carbon steel substrates. Both the monolithic and the composite coatings were studied to evaluate the effect of the addition of Tribaloy particles. The micro-hardness of the composite coating was measured to be 6.00 GPa, 12% greater than that of the monolithic coating. Hertzian-type indentation testing was carried out to investigate the coating’s fracture toughness and toughening mechanisms. The 15.7 vol.% Tribaloy coating exhibited remarkably less severe cracking and higher toughness. The following toughening mechanisms were observed: micro-cracking, crack bridging, crack arrest, and crack deflection. The addition of the Tribaloy particles was also estimated to quadruple the fracture toughness. Scratch testing was performed to evaluate the sliding wear resistance under a constant load and a varying number of passes. The Ni-P-Tribaloy coating exhibited more ductile behavior and higher toughness, as the dominant wear mechanism was identified as material removal, as opposed to brittle fracture in the Ni-P coating. Full article

Tungsten heavy alloys (WHAs) are candidates for use in fusion reactor divertors. Here, we characterize liquid-phase sintered WHAs with 90, 92.5, 95, and 97 (wt.%) tungsten (W), with a balance of a 0.7Ni–0.3Fe ductile phase. These WHAs show remarkable room temperature (RT) fracture toughness at the maximum load, K_Jm, ranging from ≈ 38 to 107 MPa√m, compared to a monolithic W toughness of ≈ 8 MPa√m. In most cases, the fracture of WHAs occurs through stable crack tearing. However, the 97W WHA has the lowest toughness and fracture elastically in all but the smallest specimens. As lower Ni contents are desirable for fusion application, we explore the potential for improving the ductility and K_Jm of WHAs using vacuum annealing at 1300 °C for 24 h. The microstructural observations reveal negligible changes in the WHA microstructure and constituent compositions. While annealing reduces the Vickers microhardness (HV), it does not significantly change the RT yield (σ_y) and ultimate (σ_u) strengths but results in beneficial increases in total elongation in the 95 and 97W WHAs by a factor of 2. RT tests on the precracked three-point-bend (3PB) bars show that annealing increases the K_Jm of these WHAs, and in the case of the 97W WHA, the increase is from 42 to 92%, depending on the size of the specimen. Toughening is due to enhanced crack tip process zone microcracking and dilatation. Full article

A phase field framework of elasticity, inelasticity, and fracture mechanics is invoked to study the behavior of ceramic materials. Mechanisms addressed by phase field theory include deformation twinning, dislocation slip, amorphization, and anisotropic cleavage fracture. Failure along grain and phase boundaries is resolved explicitly, whereWeibull statistics are used to characterize the surface energies of such boundaries. Residual stress incurred by mismatching coefficients of thermal expansion among phases is included. Polycrystalline materials of interest are the ultra-hard ceramics boron carbide (B₄C) and boron carbide-titanium diboride (B₄C-TiB₂), the latter a dual-phase composite. Recent advancements in processing technology enable the production of these materials via spark-plasma sintering (SPS) at nearly full theoretical density. Numerical simulations invoking biaxial loading (e.g., pure shear) demonstrate how properties and mechanisms at the scale of the microstructure influence overall strength and ductility. In agreement with experimental inferences, simulations show that plasticity is more prevalent in the TiB₂ phase of the composite and reduces the tendency for transgranular fracture. The composite demonstrates greater overall strength and ductility than monolithic B₄C in both simulations and experiments. Toughening of the more brittle B₄C phase from residual stress, in addition to crack mitigation from the stronger and more ductile TiB₂ phase are deemed advantageous attributes of the composite. Full article

Different ratios of Polylactic acid/Ground tire rubber (PLA/GTR) were prepared by melt blending and adding dicumyl peroxide (DCP) as a reactive compatibilizer. The compatibilizer could initiate a reaction between PLA and GTR to increase the compatibility and interfacial adhesion of the two phases, as indicated by Fourier transform infrared (FTIR) spectrometry and scanning electron microscopy (SEM). Adding the compatibilizer significantly improved the impact strength of the PLA/GTR blends without compromising the tensile strength. The elongation at the break and notched Izod impact strength of the blend increased by 61.8% and 150%, respectively, but there was only a 4.1% decline in tensile strength compared with the neat PLA. The plastic deformation on the impact fractured surface showed that the improvement of toughness could be attributed to the compatibilization initiated by DCP. Therefore, the improvement of the interfacial adhesion and compatibility of the two phases induced a brittle–ductile transition that occurred in the failure of blends. Moreover, the crystallinity of blends reached 40.5% without a further annealing treatment, which was nearly 24 times of the neat PLA, and the crystallization rate was enhanced simultaneously. These exciting findings suggest that compatibilization can provide a promising avenue for fabricating GTR-toughened PLA blends with balanced stiffness–toughness. Full article

In this work, two series of chemically reactive polymers, silane coupling agents (SCAs) and water-soluble polymers, were specifically designed as an additive to improve the ductility of slag geopolymer paste by vibration pressure technique. The influences of organic polymers on the fluidity, rheological behavior, mechanical property, porosity, and toughening mechanism of slag geopolymer were investigated. The polycondensation and bonding characteristics of organic–inorganic products were calculated by ¹H liquid nuclear magnetic resonance (NMR) technology and Fourier transform infrared (FT-IR). The polymerization degree of composite geopolymer was evaluated by ²⁹Si NMR and X-ray photoelectron spectroscopy (XPS). The microscopic morphology of the geopolymer matrix was analyzed using scanning electron microscopy (SEM). The results showed that the dosage of the KH570 and PAA-Na with 5 wt% behaved best in improving the flexural strength and the compressive strength of geopolymer in their corresponding organic series, respectively. The addition of polymers decreased the fluidity and the fluidity loss ratio of geopolymer slurry but reduced the harmful pores of hardened geopolymer. The organic polymers acting as bridge-fixed water molecules weakened the repulsion force, and formed a three-dimensional network through molecular interweaving in a geopolymer matrix. Methacryloxy in silane coupling agents and carboxyl group in water-soluble polymers may contribute to the improvement of hydration product structure through strong bonding with C-A-S-H. Microscopic measurements indicated that the addition of KH570 and PAA-Na in geopolymer could form 73.55% and 72.48% Si-O-Si with C-A-S-H gel, higher than the reference, and increase the polycondensation degree of C-A-S-H phase, reflected by the increased generation of Q² and Q²(1Al) and the longer chain length, leading to a higher densified geopolymer matrix with high ductility. Full article

Nanocrystalline metals developed based on fine grain strengthening always have an excellent strength, but are accompanied by a drop in ductility. In the past 20 years, substantial efforts have been dedicated to design new microstructures and develop the corresponding processing technologies in order to solve this problem. In this article, the novel nanostructures designed for simultaneously achieving high strength and high ductility developed in recent years, including bimodal grain size distribution nanostructure, nanotwinned structure, hierarchical nanotwinned structure, gradient nanostructure, and supra-nano-dual-phase nanostructure, are reviewed. Based on a comprehensive understanding of the simultaneously strengthening and toughening mechanisms, the microstructures and corresponding processing techniques are mainly discussed, and the related prospects that may be emphasized in the future are proposed. Full article

Carbon nanotube-reinforced magnesium matrix (CNTs/Mg) composite has great application potential in the transportation industry, but the trade-off between strength and ductility inhibits its widespread application. In order to balance the strength and plasticity of the composite, in this work, on the basis of the AZ61 matrix composite homogeneously reinforced by Ni-coated CNTs (hard phase), 30 vol.% large-size AZ61 particles are introduced as an isolated soft phase to fabricate hierarchical CNTs/AZ61 composites. The compression tests show the fracture strain and compressive strength of this composite increases by 54% and 8%, respectively, compared with homogeneous CNTs/AZ61 composite. During deformation, the hard phase is mainly responsible for bearing the load and bringing high strength, due to the precipitation of the Mg₁₇Al₁₂ phase, uniformly dispersed CNT and strong interfacial bonding of the CNTs/Mg interface through nickel plating and interfacial chemical reaction. Furthermore, the toughening of the soft phase results in high ductility. With the increase in CNT content, the compressive strength of composites is nearly unchanged but the fracture strain gradually decreases due to the stress concentration of CNT and its agglomeration. Full article