Search Results (128)

Sb-based anodes have great potential in lithium-ion batteries because of their relatively high theoretical capacities. However, in general, their volume changes (>150%) during charge and discharge process have a significant impact, which affects their electrochemical performances. In this paper, nano-alloy FeSb wrapped in three-dimensional honeycomb graphite carbon (FeSb@C) was prepared by the freeze-drying method using sodium chloride as a template. The three-dimensional carbon can buffer the volume change in the reaction process, increasing the contact area between the electrode and electrolyte. Furthermore, the addition of metallic iron also increases the overall specific capacity and improves its electrochemical performance. As the anode of a lithium-ion battery, the optimized FeSb@C shows excellent electrochemical performance with a specific capacity of 193.0 mAh g⁻¹ at a high current density of 5 A g⁻¹, and a reversible capacity of 607.8 mAh g⁻¹ after 600 cycles of 1 A g⁻¹. It provides an effective strategy for preparing high-performance lithium-ion batteries anode materials. Full article

This study investigates the thermal stability and microstructural evolution of the solid electrolyte medium used in DLyte^® dry electropolishing and dry anodizing processes. Samples were thermally aged between 30 °C and 45 °C to simulate Joule heating during industrial operation. Visual and SEM analyses revealed shape deformation and microcrack formation at temperatures above 40 °C, potentially reducing particle packing efficiency and electrolyte performance. Particle size distribution shifted from bimodal to trimodal upon aging, with an overall size reduction of up to 39.5% due to dehydration effects, impacting ionic transport properties. Weight-loss measurements indicated a diffusion-limited dehydration mechanism, stabilizing at 15–16% mass loss. Fourier transform infrared analysis confirmed water removal while maintaining the essential sulfonic acid groups responsible for ionic conductivity. In dry anodizing tests on titanium, aged electrolytes enhanced process efficiency, producing TiO₂ films with improved optical properties—color and brightness—while preserving thickness and uniformity (~70 nm). The results highlight the need to carefully control thermal exposure to maintain electrolyte integrity and ensure consistent process performance. Full article

The use of CH₄ and CO₂ as fuels in direct internal reforming solid oxide fuel cells (DIR-SOFCs) is a promising strategy for efficient power generation with reduced greenhouse gas emissions. In this study, Ni catalysts supported on Ce–Pr mixed oxides with varying Pr contents (0–80 mol%) were synthesized, calcined at 1200 °C, and tested for dry reforming of methane (DRM), aiming at their application as catalytic layers in SOFC anodes. Physicochemical characterization (XRD, TPR, TEM) showed that increasing Pr loading enhances catalyst reducibility and promotes the formation of the Pr₂NiO₄ phase, which contributes to the generation of smaller Ni⁰ particles after reduction. Catalytic tests revealed that all samples exhibited low-carbon deposition, attributed to the large Ni crystallites. The catalyst with 80 mol% Pr showed the best performance, achieving the highest CH₄ conversion (72%), a H₂/CO molar ratio of 0.89, and improved stability. These findings suggest that Ni/Ce_0.2Pr_0.8 could be a promising candidate for use as a catalyst layer of anodes in DIR-SOFC anodes. Although electrochemical data are not yet available, future work will evaluate the catalyst’s performance and durability under SOFC-relevant conditions. Full article

In this study, a novel anode-supported solid oxide fuel cell (SOFC) comprising a Bi₂O₃-doped NiO-ScSZ anode and an ScSZ electrolyte was successfully fabricated via a low-temperature co-sintering process at 1300 °C. The incorporation of 3 wt% Bi₂O₃ effectively promoted the sintering of both the anode support and electrolyte layer, resulting in a dense, gas-tight electrolyte and a mechanically robust porous anode support. X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses confirmed the formation of phase-pure, highly crystalline ScSZ with an optimized microstructure. Electrochemical performance measurements demonstrated that the fabricated cells achieved excellent power density, reaching a peak value of 0.861 W cm⁻² at 800 °C under humidified hydrogen fuel conditions. The cells maintained stable performance under dry methane operation, with a maximum power density of 0.624 W cm⁻² at 800 °C, indicating resistance to carbon deposition. Gas chromatographic analyses further revealed that the Bi₂O₃-doped NiO-ScSZ anode facilitated earlier and more stable electrochemical oxidation of methane-derived species compared with the conventional NiO-YSZ system, even under conditions of an elevated methane partial pressure. These findings demonstrate that Bi₂O₃ co-doping, combined with low-temperature co-sintering, provides an effective approach for fabricating high-performance intermediate-temperature SOFCs with enhanced structural integrity and electrochemical stability. The developed methodology presents a promising pathway toward achieving cost-effective and durable SOFC technologies. Full article

Solid oxide fuel cells (SOFCs) represent a pivotal technology in renewable energy due to their clean and efficient power generation capabilities. Their role in potential carbon mitigation enhances their viability. SOFCs can operate via a variety of alternative fuels, including hydrocarbons, alcohols, solid carbon, and ammonia. However, several solutions have been proposed to overcome various technical issues and to allow for stable operation in dry methane, without coking in the anode layer. To avoid coke formation thermodynamically, methane is typically reformed, contributing to an increased degradation rate through the addition of oxygen-containing gases into the fuel gas to increase the O/C ratio. The performance achieved by reforming catalytic materials, comprising active sites, supports, and electrochemical testing, significantly influences catalyst performance, showing relatively high open-circuit voltages and coking-resistance of the CH₄ reforming catalysts. In the next step, the operating principles and thermodynamics of methane reforming are explored, including their traditional catalyst materials and their accompanying challenges. This work explores the components and functions of SOFCs, particularly focusing on anode materials such as perovskites, Ruddlesden–Popper oxides, and spinels, along with their structure–property relationships, including their ionic and electronic conductivity, thermal expansion coefficients, and acidity/basicity. Mechanistic and kinetic studies of common reforming processes, including steam reforming, partial oxidation, CO₂ reforming, and the mixed steam and dry reforming of methane, are analyzed. Furthermore, this review examines catalyst deactivation mechanisms, specifically carbon and metal sulfide formation, and the performance of methane reforming and partial oxidation catalysts in SOFCs. Single-cell performance, including that of various perovskite and related oxides, activity/stability enhancement by infiltration, and the simulation and modeling of electrochemical performance, is discussed. This review also addresses research challenges in regards to methane reforming and partial oxidation within SOFCs, such as gas composition changes and large thermal gradients in stack systems. Finally, this review investigates the modeling of catalytic and non-catalytic processes using different dimension and segment simulations of steam methane reforming, presenting new engineering designs, material developments, and the latest knowledge to guide the development of and the driving force behind an oxygen concentration gradient through the external circuit to the cathode. Full article

The recycling of proton exchange membrane water electrolyzer (PEMWE) raw materials is imperative due to their scarcity, cost, complexity and environmental impact. This is particularly true in the context of expanding electrolyzer manufacturing and reducing production costs. Developing comprehensive recycling strategies requires the creation of a model stack due to the diversity in stack design, structure and materials. The review-derived model presented here provides a sound basis and summarizes the variety of approaches found in the literature and industry. The holistically developed recycling chain, including dismantling, mechanical processing, hydrometallurgical processes and carbon reuse, is characterized by the complete recycling of materials, the reduced application of energy-intensive process steps and the avoidance of environmentally harmful processes. Emphasis is placed on demonstrating the non-destructive disassembly of joined components, the dry mechanical decoating of catalyst-coated membranes, membrane dissolution, the separation of anode and cathode particles and the environmentally friendly hydrometallurgical processing of platinum. Full article

Silicon-based materials provide a new pathway to break through the energy storage limits of battery systems but their industrialization process is still constrained by inherent diffusion hysteresis and unstable electrode structures. In this work, we propose a novel structural design strategy employing a modified spray freeze drying technique to construct multidimensional carbon nanostructures. The continuous morphological transition from carbon nanowires to carbon nanosheets was facilitated by the inducement of ultralow-temperature phase separation and the effect of polymer self-assembly. The unique wrinkled carbon nanosheet encapsulation effectively mitigated the stress concentration induced by the aggregation of silicon nanoparticles, while the open two-dimensional structure buffered the volume changes of silicon. As expected, the SSC-5M composite retained a reversible capacity of 1279 mAh g⁻¹ after 100 cycles at 0.2 C (1 C = 1700 mAh g⁻¹) and exhibited a capacity retention of 677.1 mAh g⁻¹ after 400 cycles at 1 C, demonstrating excellent cycling stability. This study offers a new strategy for the development of silicon-based energy storage devices. Full article

Gas evolution in lithium-ion batteries represents a pivotal yet underaddressed concern, significantly compromising long-term cyclability and safety through complex interfacial dynamics and material degradation across both normal operation and extreme thermal scenarios. While extensive research has focused on isolated gas generation mechanisms in specific components, critical knowledge gaps persist in understanding cross-component interactions and the cascading failure pathways it induced. This review systematically decouples gas generation mechanisms at cathodes (e.g., lattice oxygen-driven CO₂/CO in high-nickel layered oxides), anodes (e.g., stress-triggered solvent reduction in silicon composites), electrolytes (solvent decomposition), and auxiliary materials (binder/separator degradation), while uniquely establishing their synergistic impacts on battery stability. Distinct from prior modular analyses, we emphasize that: (1) emerging systems exhibit fundamentally different gas evolution thermodynamics compared to conventional materials, exemplified by sulfide solid electrolytes releasing H₂S/SO₂ via unique anionic redox pathways; (2) gas crosstalk between components creates compounding risks—retained gases induce electrolyte dry-out and ion transport barriers during cycling, while combustible gas–O₂ mixtures accelerate thermal runaway through chain reactions. This review proposes three key strategies to suppress gas generation: (1) oxygen lattice stabilization via dopant engineering, (2) solvent decomposition mitigation through tailored interphases engineering, and (3) gas-selective adaptive separator development. Furthermore, it establishes a multiscale design framework spanning atomic defect control to pack-level thermal management, providing actionable guidelines for battery engineering. By correlating early gas detection metrics with degradation patterns, the work enables predictive safety systems and standardized protocols, directly guiding the development of reliable high-energy batteries for electric vehicles and grid storage. Full article

With the growing demand for electric vehicles and consumer electronics, lithium-ion batteries with a high energy density are urgently needed. Lithium-rich manganese-based materials (LRMs) are known for their high theoretical specific capacity, rapid electron/ion transfer, and high output voltage. Constructing electrodes with a substantial amount of active materials is a viable method for enhancing the energy density of batteries. In this study, we prepare thick LRM electrodes through a dry process method of binder fibrillation. A point-to-line-to-surface three-dimensional conductive network is designed by carbon agents with various morphologies. This structural design improves conductivity and facilitates efficient ion and electron transport due to close particle contact and tight packing. A high-loading cathode (35 mg cm⁻²) is fabricated, achieving an impressive areal capacity of up to 7.9 mAh cm⁻². Moreover, the pouch cell paired with a lithium metal anode exhibits a remarkable energy density of 949 Wh kg⁻¹. Compared with the cathodes prepared by the wet process, the dry process optimizes the pathways for e⁻/Li⁺ transport, leading to reduced resistance, superior coulombic efficiency, retention over cycling, and minimized side reaction. Therefore, the novel structural adoption of the dry process represents a promising avenue for driving innovation and pushing the boundaries for enhanced energy density for batteries. Full article

This study proposes a novel system integrating a molten carbonate fuel cell (MCFC) with a dry reforming process (DR-MCFC) and develops a corresponding simulation model. In a DR-MCFC, the reacting gases from the dry reforming of methane (DRM) process are fed into a molten carbonate fuel cell. CH₄ and CO₂ were used as the reaction gases, while N₂ was employed as the carrier gas and introduced into the DRM. Following the DRM, the reformed gases were humidified and injected into the anode of the MCFC. A simulation model combining the dry reforming process and the MCFC was developed using COMSOL Multiphysics to evaluate the system’s performance and feasibility. The mole fraction of H₂ after the DRM ranged from 0.181 to 0.214 under five different gas conditions. The average current density of the fuel cell varied between 1321.5 and 1444.9 A·m⁻² at a cell voltage of 0.8 V, which was up to 27.07% lower than that of a conventional MCFC operating at 923 K due to the lower hydrogen concentration in the anode. Based on these results, the integration of dry reforming with the MCFC’s operation did not cause any operational issues, demonstrating the feasibility of the proposed DR-MCFC system. Full article

The urgency to decarbonize fuels has contributed to a rise in biofuel production, which has culminated in a significant increase in the waste quantity of glycerol produced. Therefore, to convert glycerol waste into high-value products, electrochemical oxidation (EO) is a viable alternative for the co-generation of carboxylic acids, such as formic acid (FA) and green hydrogen (H₂), which are considered energy carriers. The aim of this study is the electroconversion of glycerol into FA by EO using a divided electrochemical cell, driven by a photovoltaic (PV) system, with a dimensionally stable anode (DSA, Ti/TiO₂-RuO₂-IrO₂) electrode as an anode and Ni-Fe stainless steel (SS) mesh as a cathode. To optimize the experimental conditions, studies were carried out evaluating the effects of applied current density (j), electrolyte concentration, electrolysis time, and electrochemical cell configuration (undivided and divided). According to the results, the optimum experimental conditions were achieved at 90 mA cm⁻², 0.1 mol L⁻¹ of Na₂SO₄ as a supporting electrolyte, and 480 min of electrolysis. In this condition, 256.21 and 211.17 mg L⁻¹ of FA were obtained for the undivided and divided cells, respectively, while the co-generation of 6.77 L of dry H₂ was achieved in the divided cell. The electroconversion process under the optimum conditions was also carried out with a real sample, where organic acids like formic and acetic acids were co-produced simultaneously with green H₂. Based on the preliminary economic analysis, the integrated-hybrid process is an economically viable and promising alternative when it is integrated with renewable energy sources such as solar energy. Full article

This study proposes a high-frequency Pulse Amplitude-Modulation Temporal-Interference (PAM-TI) current stimulation device, which utilizes two sets of Amplitude-modulated transcranial alternating current stimulation (AM-tACS): one AM frequency at f0 (where f0 = 2 kHz) (source 1) and the other AM frequency at f1 = f0 + $△$f (where f1 = 2.01 kHz) (source 2), to generate a $△$f (where $△$f = 10 Hz) envelope modulated at a fc (where fc = 100 kHz) high carrier frequency. The high carrier frequency reduces body impedance and conserves more stimulation power, allowing it to penetrate the skin and reach the subcutaneous region. The proposed PAM-TI technique elevates the two current sources to a 100 kHz carrier frequency. Instead of the challenges associated with generating high-frequency stimulation currents using an MCU and DAC, the proposed PAM-TI stimulation device achieves this by simply utilizing a pair of complementary pulse-width modulations (PWMs). The push–pull technique is employed to balance the charging currents between the anode and cathode, synchronizing the current timing of Source 1 and Source 2 under the fc modulation condition. To minimize signal attenuation, the PAM circuit is integrated directly into the electrode, ensuring the high-frequency signal is generated close to the body and preventing degradation from long wires. Additionally, a dry pin-type spring-loaded electrode is used to reduce interference caused by hair when placed on the head. The device’s validity and current directionality were verified using a scalp tissue-mimicking phantom composed of agar and saline. Full article

This study aimed to investigate the degradation of dry biopotential electrodes using the anodic stripping voltammetry (ASV) technique. The electrodes were based on Ti-Cu thin films deposited on different polymeric substrates (polyurethane, polylactic acid, and cellulose) by Direct Current (DC) magnetron sputtering. TiCu_0.34 thin films (chemical composition of 25.4 at.% Cu and 74.6 at.% Ti) were prepared by sputtering a composite Ti target. For comparison purposes, a Cu-pure thin film was prepared under the same conditions and used as a reference. Both films exhibited dense microstructures with differences in surface topography and crystalline structure. The degradation process involved immersing TiCu_0.34 and Cu-pure thin films in artificial sweat (prepared following the ISO standard 3160-2) for different durations (1 h, 4 h, 24 h, 168 h, and 240 h). ASV was the technique selected to quantify the amount of Cu(II) released by the electrodes immersed in the sweat solution. The optimal analysis conditions were set for 120 s and −1.0 V for time deposition and potential deposition, respectively, with a quantification limit of 0.050 ppm and a detection limit of 0.016 ppm. The results showed that TiCu_0.34 electrodes on polyurethane substrates were significantly more reliable over time compared to Cu-pure electrodes. After 240 h of immersion, the TiCu_0.34 electrodes released a maximum of 0.06 ppm Cu, while Cu-pure electrodes released 16 ppm. The results showed the significant impact of the substrate on the electrode’s longevity, with cellulose bases performing poorly. TiCu_0.34 thin films on cellulose released 1.15 µg/cm² of copper after 240 h, compared to 1.12 mg/cm² from Cu-pure films deposited on the same substrate. Optical microscopy revealed that electrodes based on polylactic acid substrates were more prone to corrosion over time, whereas TiCu thin-film metallic glass-like structures on PU substrates showed extended lifespan. This study underscored the importance of assessing the degradation of dry biopotential electrodes for e-health applications, contributing to developing more durable and reliable sensing devices. While the study simulated real-world conditions using artificial sweat, it did not involve in vivo measurements. Full article

In recent years, Golden Hard Anodizing (G.H.A.^®) has been developed as a variant of the traditional hard anodizing process with the addition of Ag⁺ ions in the nanoporous structure. The tribological properties of this innovative surface treatment are still not well understood. In this study, ball-on-disk tests were conducted in dry sliding conditions using 100Cr6 (AISI 52100) bearing steel balls as a counterbody and GHA^®-anodized EN AW-6082 aluminum alloy disks. The novelty of this work lies in the mapping of the wear properties of the tribocouple under different test conditions for a better comparison of the results. Three different normal loads (equal to 5, 10, and 15 N) and three different reciprocating frequencies (equal to 2, 3, and 4 Hz) were selected to investigate a spectrum of operating conditions for polished and unpolished G.H.A.^®-anodized EN AW-6082 aluminum alloy. Quantitative wear maps were built based on the resulting wear rate values to define the critical operating limits of the considered tribocouple. The results suggest that the coefficient of friction (COF) was independent of test conditions, while different wear maps were found for polished and non-polished surfaces. Polishing before anodizing permitted the acquisition of lower wear for the anodized disks and the steel balls. Full article

Silicon anodes present a high theoretical capacity of 4200 mAh/g, positioning them as strong contenders for improving the performance of lithium-ion batteries. Despite their potential, the practical application of Si anodes is constrained by their significant volumetric expansion (up to 400%) during lithiation/delithiation, which leads to mechanical degradation and loss of electrical contact. This issue contributes to poor cycling stability and hinders their commercial viability, and various silicon–carbon composite fabrication methods have been explored to mitigate these challenges. This review covers key techniques, including ball milling, spray drying, pyrolysis, chemical vapor deposition (CVD), and mechanofusion. Each method has unique benefits; ball milling and spray drying are effective for creating homogeneous composites, whereas pyrolysis and CVD offer high-quality coatings that enhance the mechanical stability of silicon anodes. Mechanofusion has been highlighted for its ability to integrate silicon with carbon materials, showing the potential for further optimization. In light of these advancements, future research should focus on refining these techniques to enhance the stability and performance of Si-based anodes. The optimization of the compounding process has the potential to enhance the performance of silicon anodes by addressing the significant volume change and low conductivity, while simultaneously addressing cost-related concerns. Full article