Search Results (87)

The lower-limb assistance exoskeleton is increasingly being utilized in various fields due to its excellent performance in human body assistance. As a crucial component of robots, the joint is expected to be designed with a high-output torque to support hip and knee movement, and lightweight to enhance user experience. Contrasted with the elastic actuation with harmonic drive and other flexible transmission, the non-elastic quasi-direct actuation is more promising to be applied in exoskeleton due to its advanced dynamic performance and lightweight feature. Moreover, robot joints are commonly driven electrically, especially by a permanent magnet synchronous motor which is rapidly developed because of its compact structure and powerful output. Based on different topological structures, numerous research focus on torque density, ripple torque suppression, efficiency improvement, and thermal management to improve motor performance. Furthermore, the elaborated joint with powerful motors should be controlled compliantly to improve flexibility and interaction, and therefore, popular complaint control algorithms like impedance and admittance controls are discussed in this paper. Through the review and analysis of the integrated design from mechanism structure to control algorithm, it is expected to indicate developmental prospects of lower-limb assistance exoskeleton joints with optimized performance. Full article

The proliferation of electric vehicle (EV) racing competitions, such as Formula electric vehicle (FEV) competitions, has intensified the quest for high-performance electric propulsion systems. High-speed permanent magnet synchronous motors (PMSMs) for FEVs necessitate an optimized control strategy that adeptly manages the complex interplay between electromagnetic torque production and minimal power loss, ensuring peak operational efficiency and performance stability across the full speed range. This paper delves into the optimization of high-speed PMSM, pivotal for its application in FEVs. It begins with a thorough overview of the FEV motor’s basic principles, followed by the derivation of a detailed mathematical model that lays the groundwork for subsequent analyses. Utilizing MATLAB/Simulink, a simulation model of the motor drive system was constructed. The proposed strategy synergizes the principles of maximum torque per ampere (MTPA) with the flux weakening control technique instead of conventional zero direct axis current (ZDAC), aiming to push the boundaries of motor performance while navigating the inherent limitations of high-speed operation. Covariance matrix adaptation evolution strategy (CMA-ES) was deployed to determine the optimal d-q axis current ratio achieving maximum operating torque without overdesign problems. The implementation of the optimized control strategy was rigorously tested on the simulation model, with subsequent validation conducted on a real test bench setup. The outcomes of the proposed technique reveal that the tailored control strategy significantly elevates motor torque performance by almost 22%, marking a pivotal advancement in the domain of high-speed PMSM. Full article

Thanks to the magnetic field modulation effect, the magnetic field modulation motor (MFMM) significantly improves torque density and magnetic field harmonic utilization by breaking the constraints of traditional motor excitation and armature pole number matching. This advantage enhances its development potential in fields such as new energy vehicles, aerospace, power generation, and the military. This article first starts with the basic principle of magnetic field modulation, and adopts the excitation unit position classification method to systematically summarize the evolution laws of major MFMM topology structures such as the permanent magnet synchronous motor, switch magnetic flux motor, and flux reversal motor in recent years. It also analyzes the research progress of key performance such as the torque characteristics and power factor of these motors. Research has pointed out that the MFMM still faces core challenges such as high torque ripple, complex structure, low power factor, and multiple losses. Based on a review of the main achievements in the field, the future development direction of MFMMs is proposed to promote its development in the fields of precision drive and efficient energy conversion. Full article

This article analyses the potential use of a Line-Start Permanent-Magnet Synchronous Motor (LSPMSM) in a drive system with a frequency converter that enables stable operation without internal feedback from the rotor position. In Fault-Tolerant Control (FTC) drives, resistant to measuring sensor faults, classical PMSM machines lose the possibility of stable operation in the event of damage to the position/speed sensor. LSPMSMs can operate without the presence of measuring sensors. However, most existing studies focus on the application of LSPMSMs powered directly from the grid, which is a suitable approach for large machines such as pumps and fans. Given the ongoing efforts to improve the efficiency of electric drives, it is reasonable to explore the application of LSPMSMs in drives controlled by frequency converters. The key advantage of this approach is that the motor, which typically operates in a vector control structure, can maintain stable operation even in the event of a speed sensor failure. This article presents a comprehensive research approach. Calculations of a new type of induced-pole LSPMSM were carried out, and simulation tests using Ansys software were performed. Next, a prototype of the machine was made. The induced-pole PMSM contains a two-times-lower number of permanent magnets but their volume in the motor rotor is the same due to demagnetization robustness. The motor has enclosure-less construction. The startup and running characteristics of the motor were investigated under direct-on-line supply. The article presents calculations, simulation analyses, and experimental validation under scalar control, confirming the feasibility of using this type of machine in Fault-Tolerant Control drives. Full article

This publication investigates the control of output voltage-boosting in a Quasi-Z-Source direct matrix converter operating as part of a PMSM drive system with an RLC grid filter. The structure and control algorithms enabling regulation of the converter’s output voltage in both step-down and step-up modes are presented. These methods are based on the $dq$ transformation, which provides a measurement signal for a linear PI-type controller. The article includes simulation results obtained using Matlab Simulink 2019a, which facilitated the preliminary verification of the applied structures and methods. The obtained model revealed the presence of nonlinearities in the Quasi-Z-Source voltage control system, which were subsequently confirmed through experimental verification. The system is stable but exhibits oscillatory behavior, with its parameters dependent on the amplitude of the step of the voltage gain coefficient. The voltage control system regulates the output voltage at least 10 times faster than a single period of the grid voltage sine wave. To enhance voltage control, a tunable controller with optimized parameters was proposed. The conducted studies demonstrated a 16.5% improvement in the IAE index and faster settling time for Quasi-Z-Source voltage control using the proposed controller compared to the reference controller. Full article

Traction motors in electric transport are most often synchronous permanent magnet motors (PMSMs). Induction motors (IMs) have large dimensions and stator current amplitudes under comparable loads. Traditional IM control methods do not solve these problems. Recent studies have shown that by changing the main magnetic flux in the IM in accordance with the load, these characteristics of the asynchronous electric drive can be significantly improved. Standard frequency converters do not allow for the implementation of these algorithms. But it makes sense to conduct a potential assessment of the capabilities of this algorithm to reduce the total stator currents of traction IMs. This article analyzes the results of real tests of a special vehicle for transporting rock inside mines, conducted several years ago at a mining equipment plant and in several mines in Russia. The prototype of the special transport vehicle has a load capacity of 15 tons, and its traction electric drive is based on four motor wheels with a total power of 100 kW and a frequency converter from the company “Vacon” (Vaasa, Finland). The tests were conducted at the plant’s testing ground and in real mine conditions. These tests allowed us to obtain information about the operation of the asynchronous electric drive under dynamically changing loads in a wide range, which is very difficult to obtain on laboratory benches or in industrial enterprise conditions. The experiments confirmed the efficiency of the optimization algorithm for asynchronous electric drives with frequency control. At the same time, the weight, size, and electrical parameters of the drive are as close as possible to those of direct current drives. Full article

This paper focuses on the latest advancements in diagnosing faults in Permanent Magnet Synchronous Machines (PMSMs), with particular attention paid to demagnetization, inter-turn short circuits (ITSCs), and eccentricity faults. As PMSMs play an important role in electric vehicles, renewable energy systems and aerospace applications, ensuring their reliability is more important than ever. This work examines widely applied methods like Motor Current Signature Analysis (MCSA) and flux monitoring, alongside more recent approaches such as time-frequency analysis, observer-based techniques and machine learning strategies. These methods are discussed in terms of strengths/weaknesses, challenges and suitability for different operating conditions. The review also highlights the importance of experimental validations to connect theoretical research with real-world applications. By exploring potential synergies between these diagnostic methods, the paper outlines ways to improve fault detection accuracy and machine reliability. It concludes by identifying future research directions, such as developing real-time diagnostics, enhancing predictive maintenance and refining sensor and computational technologies, aiming to make PMSMs more robust and fault-tolerant in demanding environments. In addition, the discussion highlights how partial demagnetization or ITSC faults may propagate if not diagnosed promptly, necessitating scalable and efficient multi-physics approaches. Finally, emphasis is placed on bridging theoretical advancements with industrial-scale implementations to ensure seamless integration into existing machine drive systems. Full article

This paper explores the potential of Digital Twin (DT) technology for Permanent Magnet Synchronous Motors (PMSMs) and establishes a foundation for its modeling and applications. While DTs have been widely applied in complex systems and simulation software, their use in electric motors, especially PMSMs, remains limited. This study examines physics-based, data-driven, and hybrid modeling approaches and evaluates their feasibility for real-time simulation, fault detection, and predictive maintenance. It also identifies key challenges such as computational demands, data integration, and the lack of standardized frameworks. By assessing current developments and outlining future directions, this work provides insights into how DTs can be implemented for PMSMs and drive advancements in industrial applications. Full article

Nowadays, Permanent Magnet Synchronous Linear Motors (PMLSMs) are widely applied as direct drive mechanisms in the industrial manufacturing sector, which can fulfill the requirements for high precision and high production rates. However, PMLSMs are characterized by significant thrust ripple issues, including cogging force, ripple force, and end force, which severely deteriorate the operational accuracy. This paper provides a review of analysis and suppression of the thrust ripple characteristics in PMLSM, aiming to offer guidance on how to mitigate the thrust ripples, and hence, enhancing the operational accuracy of PMLSM system. Firstly, the structural features and operating principles of PMLSMs are analyzed to understand the causes of thrust ripples. Then, strategies for mitigating the PMLSM thrust ripples are elaborated upon, respectively, from two main perspectives: structural optimization and control strategies. Finally, a summary and outlook are presented. Full article

Recently, the rapid proliferation of eco-friendly mobility solutions has driven an increasing demand for high-efficiency, high-power, compact, and reliable traction motors. In the eco-friendly mobility sector, electric mobility commonly employs Interior Permanent Magnet Synchronous Motors (IPMSMs) due to their high efficiency, high power, and compact size. However, ensuring reliability requires effective fault diagnosis. Among various faults, eccentricity in traction motors can degrade performance characteristics, including vibration, noise, and torque precision, thereby impairing driving performance. This paper proposes a novel winding method for Variable Reluctance (VR) resolvers and introduces a fault diagnosis approach for eccentricity using Finite Element Method (FEM) analysis. By employing this novel winding method, the direction of eccentricity occurrence can be effectively identified. Additionally, this method demonstrates robustness against defects, such as open-circuit faults, compared to a conventional winding method. Therefore, the proposed winding method contributes to improving the reliability and stability of IPMSMs through fault diagnosis and ensures robustness against open-circuit faults in the VR resolver. Full article

To overcome the drawbacks of large torque ripples and high harmonic contents in a dual three-phase permanent magnet synchronous motor (PMSM) used in electric vehicle drive systems, a double-virtual-vector-based model predictive torque control (DVV-MPTC) strategy was proposed in this paper. Firstly, 12 virtual voltage vectors were constructed to minimize harmonic interference as much as possible. Then, the DVV-MPTC strategy is proposed to solve the problem of large torque ripples caused by single-virtual-vector-based MPTC (SVV-MPTC) method. On the other hand, an enhancement to the cost function was also introduced to resolve the challenges of tuning weight coefficients. Experimental comparisons between traditional direct torque control (DTC), SVV-MPTC method, and the proposed DVV-MPTC strategy were carried out, which show that the latter achieves significant improvements. In particular, it can reduce both harmonic components and torque ripple compared to traditional control strategies, resulting in a more efficient and stable performance for the electric drive system. Full article

Direct-drive servo systems are extensively applied in biomimetic robotics and other bionic applications, but their performance is susceptible to uncertainties and disturbances. This paper proposes an adaptive disturbance rejection Zeta-backstepping control scheme with adjustable damping ratios to enhance system robustness and precision. An iron-core permanent magnet linear synchronous motor (PMLSM) was employed as the experimental platform for the development of a dynamic model that incorporates compensation for friction and cogging forces. To address model parameter uncertainties, an indirect parameter adaptation strategy based on a recursive least squares algorithm was introduced. It updates parameters based on the system state instead of output error, ensuring robust parameter convergence. An integral sliding mode observer (ISMO) was constructed to estimate and compensate for residual uncertainties, achieving finite-time state estimation. The proposed Zeta-backstepping controller enables adjustable damping ratios through parameterized control laws, offering flexibility in achieving desired dynamic performance. System stability and bounded tracking performance were validated via a second-order Lyapunov function analysis. Experimental results on a real PMLSM platform demonstrated that, while achieving adjustable damping ratio dynamic characteristics, there is a significant improvement in tracking accuracy and disturbance suppression. This underscores the scheme’s potential for advancing precision control in biomimetic robotics and other direct-drive system applications. Full article

The electric vehicle market is constantly evolving, with the research and development efforts to improve motor technologies and address the current challenges to meet the growing demand for sustainable transportation solutions well underway. Electric vehicles are crucial to the global initiative to reduce carbon emissions. The core component of an electric vehicle is its motor drive technology, which has undergone significant advancements and diversification in recent years. Although alternating-current motors, particularly induction and synchronous motors, are widely used for their efficiency and low maintenance, direct-current motors provide high torque and cost-effectiveness advantages. This study examines various electric motor technologies used in electric vehicles and compares them using several parameters, such as reliability, cost, and efficiency. This study presents a multi-criteria comparison of the various electric motors used in the electric traction system to provide a picture that enables selecting the appropriate electrical motor for the intended application. Although the permanent magnet synchronous motor appears to be the popular choice among electric car makers, the proposed comparative study demonstrates that the induction motor matches the essential requirements of electric vehicles. Full article

Field oriented control (FOC) and direct torque control (DTC) are two strategies used in electric motor control, both with their respective advantages and disadvantages. This paper presents a comparative analysis of these two control methodologies, focusing on their application and performance within a MATLAB Simulink (R2024b) environment for an automotive Permanent Magnet Synchronous Motor (PMSM) drive. The models are created with a focus on realistic drive and test parameters. The simulation results are analyzed to highlight the strengths and weaknesses of each strategy and identify use cases where one method may be superior to the other. In conclusion, this paper contributes to the understanding of FOC and DTC by offering a systematic comparison of their features, performance characteristics, and application scenarios for automotive use. Full article

Low-frequency harmonic interference is an important factor that affects the performance of low-speed direct-drive servo systems. In order to improve the low-speed smoothness of direct-drive servo, firstly, the causes of the first and second harmonics of electromagnetic torque and tooth harmonics are analyzed based on the mathematical model of PMSM (permanent magnet synchronous motor) and the principle of vector control. Accordingly, the CC-EUMA (Electrical angle Update and Mechanical angle Assignment algorithm for Center Current) and SL-DQPR (Double Quasi-Proportional Resonant control algorithm for Speed Loop) algorithm are proposed. Second, to confirm the algorithm’s efficacy, the harmonic environment is simulated using Matlab/Simulink, and the built harmonic suppression module is simulated and analyzed. Then, a miniaturized, fully digital drive control system is built based on the architecture of the Zynq-7000 series chips. Finally, the proposed suppression algorithm is verified at the board level. According to the experimental results, the speed ripple decreases to roughly one-third of its initial value after the algorithm is included. This effectively delays the speed ripple’s low-speed deterioration and provides a new idea for the low-speed control of the space direct-drive servo system. Full article