Search Results (53)

Silica-based bioceramics are promising bone substitutes with tunable degradation and mechanical properties. We aimed to assess bone response in critical-size calvarial defects in rats, empty or filled with 3D-printed sphene ceramic (CaTiSiO₅) scaffolds produced using direct ink writing from preceramic polymers and reactive fillers. Scaffold characterization was performed using scanning electron microscopy, X-ray diffraction, porosity analysis, and compressive strength testing. Bilateral cylindrical 5 mm calvarial defects were created in 20 rats: one was randomly filled with sphene scaffold, while the contralateral remained empty. Ten animals were killed at 4 weeks, the rest at 8 weeks. Specimens were collected for micro-X-ray computed tomography (micro-CT) analysis, followed by undecalcified histology. The scaffolds exhibited porous structure with complete sphene phase purity and compressive strength of 17.91 MPa (SD 4.6). In vivo, no adverse event was noted during healing. Overall bone regeneration—as measured by BV/TV—was comparable between groups: Bone volume/total volume (BV/TV) increased over time in the empty and sphene groups, reaching ~40%, with no significant differences between groups or time points. BV/TV was significantly higher in the external regions of the defects compared to the internal areas in both groups at the two time points. The sphene group showed a significantly greater volume of new bone extending beyond the original cortical boundary at both 4 and 8 weeks (p = 0.013). In the sphene group histology revealed partial bone ingrowth within the scaffold, while bone in the control group was limited to defect edges. After 8 weeks, new bone adjacent to the cortical surface was thicker in the sphene group (p < 0.05). These initial findings are consistent with prior preclinical studies, supporting the biocompatibility and osteoconductive nature of sphene ceramic scaffolds. Full article

The development of high-performance, sustainable biocomposites requires biodegradable matrices and optimized natural reinforcements. In this study, flax fiber-reinforced polylactic acid (PLA) hybrid biocomposites incorporating waste pistachio nut shells (WPNS), waste tea leaf fiber (WTLF), and waste quail eggshell (WQES) were developed and evaluated, with direct comparison to previously reported jute-based hybrid systems to assess the benefits of fiber substitution. The composites were fabricated via compression molding and characterized for their mechanical, thermal, acoustic, surface, and moisture-related properties. Replacing the jute with flax resulted in a consistent performance enhancement. Among the hybrids, the flax–WPNS composite exhibited the highest tensile and flexural performance, achieving tensile strength improvements of approximately 30–40% over neat PLA due to effective stress transfer and crack deflection. The flax–WTLF composite showed superior acoustic behavior, attaining a maximum sound absorption coefficient of approximately 0.65–0.70 at mid-to-high frequencies, attributed to its porous microstructure. In contrast, the flax–WQES composite demonstrated the highest thermal conductivity (0.54 W/(mK)) and apparent density (2.24 g/cm³), reflecting dense packing and the presence of CaCO₃-rich particles. Scanning electron microscopy revealed distinct microstructural mechanisms governing these property-specific responses, including differences in interfacial bonding, void distribution, and filler packing efficiency. An integrated fuzzy CRITIC–COPRAS multicriteria decision-making approach identified the flax–WPNS hybrid as the optimal overall formulation. The results clearly demonstrate that flax fibers outperform jute as a reinforcement in PLA-based hybrid biocomposites, and that targeted combinations of flax and waste-derived fillers enable multifunctional performance optimization for sustainable engineering applications. Full article

To address the thermal management challenges in electronic devices, this study systematically investigates the effects of injection molding and compression molding on the microstructure and thermal conductivity of poly(vinylidene fluoride)/boron nitride nanosheet (PVDF/BNNs) composites. Using 10 μm diameter BNNs as thermal conductive fillers and PVDF as the matrix, the composites were characterized via scanning electron microscopy (SEM), thermal conductivity measurements, rheological analysis, X-ray diffraction (XRD), and mechanical tests. The results demonstrate that the strong shear stress in injection molding induces significant alignment of BNNs along the flow direction, leading to remarkable thermal conductivity anisotropy. At a PVDF/BNNs mass ratio of 90/10, the in-plane thermal conductivity of the injection-molded composite reaches 1.26 W/(m·K), while the through-plane conductivity is only 0.40 W/(m·K). In contrast, compression molding, which involves minimal shear, results in randomly dispersed BNNs and isotropic thermal conductivity, with both in-plane and through-plane values around 0.41 W/(m·K) at the same filler loading. Both processing methods preserve the coexistence of α- and β-crystalline phases in PVDF. However, injection molding enhances matrix crystallinity through stress-induced crystallization, yielding composites with higher density and superior tensile properties. Compression molding, due to slower cooling, leads to incomplete PVDF crystallization, as evidenced by a shoulder peak near 164 °C in differential scanning calorimetry (DSC) curves. This study elucidates the mechanism by which processing methods regulate the structure and properties of PVDF/BNNs composites, offering theoretical and practical guidance for designing high-performance thermally conductive materials. Full article

Driven by societal and technological progress, the polymer tubing industry is increasingly focused on sustainable and biodegradable products, with polylactic acid (PLA)-based microtubes gaining attention for applications such as medical stents and disposable straws. However, their inherent mechanical limitations, especially under hoop loading and the brittleness of PLA, restrict broader use. Although two-dimensional nanofillers can enhance polymer properties, conventional extrusion only creates uniaxial alignment, leaving fillers randomly oriented in the radial plane and failing to improve hoop performance. To address this, we developed a rotational extrusion strategy that superimposes a rotational force onto the conventional axial flow, generating a biaxial stress field. By adjusting rotational speed to regulate hoop stress, a concentric, interlocked graphene oxide network in a PLA/polybutylene adipate terephthalate microtube is induced along the circumferential direction without disturbing its axial alignment. This architecturally tailored structure significantly enhances hoop mechanical properties, including high compressive strength of 0.54 MPa, excellent low-temperature impact toughness of 0.33 J, and improved bending resistance of 30 N, while maintaining axial mechanical strength exceeding 50 MPa. This work demonstrates a scalable and efficient processing route to fabricate high-performance composite microtubes with tunable and balanced directional properties, offering a viable strategy for industrial applications in medical, packaging, and structural fields. Full article

The present experimental study was set up to examine the use of waste seashells (ground to powder form) to replace cement partially and as a filler material in concrete. Two distinct particle size ranges of seashell powder were adopted based on their intended function: 63–125 micron particles are used as a filler to enhance packing density, and 0–63 micron particles are used as a cement replacement to improve reactivity. Four concrete mixes, including a control mix, were designed, with ground seashell powder used to replace cement, both as a filler replacing 15% of the cement and additionally as finer seashell powder replacing 0, 15, and 30% of cement (labelled S0F15, S15F15, and S30F15, respectively). The seashells’ chemical, physical, and mineralogical properties were characterised using particle size analysis through sieving, X-ray diffraction (XRD), Scanning Electron microscopy (SEM), and pH test methods. Furthermore, the fresh properties of concrete, such as initial and final setting time, were studied. The hardened seashell-based concrete was subjected to direct compressive strength, bulk density, and modulus of elasticity analysis. The results showed that the 28-day compressive strength of concrete with seashells was moderately reduced by nearly 25% compared to the control mix. In the case of modulus of elasticity, the reductions were about 5%, 7% and 13% for mixes S0F15, S15F15 and S30F15, respectively, compared to the control mix CM. Finally, the carbon emission from concrete with 15% and 30% seashell powder content as cement replacement (plus 15% cement replaced with the powder acting as a filler in both cases) resulted in a notably lower carbon emission of 250 and 212 kg CO₂ e/m³, respectively, compared to the control mix, with a reduction of approximately 24%. This is a sizable reduction in Global Warming Potential (GWP) value. Therefore, the study concluded that the investigated seashell powder in concrete could benefit an eco-friendly environment and conservation of natural resources. Full article

The development of robust and scalable tablet manufacturing methods remains a key objective in pharmaceutical technology, especially when dealing with active pharmaceutical ingredients (APIs) and excipients that exhibit suboptimal processing properties. This study evaluated two alternative manufacturing strategies for tablets containing sodium naproxen (20%, API), dolomite (65%, sustainable mineral filler), cellulose (7%), polyvinylpyrrolidone (5%, binder), and magnesium stearate (3%, lubricant). The direct compression method used a vibrating ball mill (SPEX SamplePrep 8000M), while the indirect method employed wet granulation using a pan granulator at different inclination angles. Physical properties of raw materials and granules were assessed, and final tablets were evaluated for mass, thickness, mechanical resistance, abrasiveness, and API content uniformity. Direct compression using vibratory mixing for 5–10 min (DT2, DT3) resulted in average tablet masses close to the target (0.260 g) and improved reproducibility compared to a reference V-type blender. Wet granulation produced tablets with the lowest abrasiveness (<1.0%) and minimal variability in dimensions and API content. The best uniformity (SD < 0.5%) was observed in batch IT2. Overall, vibratory mixing proved capable of achieving tablet quality comparable to that of wet granulation, while requiring fewer processing steps. This highlights its potential as an efficient and scalable alternative in solid dosage manufacturing. Full article

Resin-based composites are common and widely used materials in dentistry in direct and indirect applications. Their mechanical properties depend on the composition and homogeneity of the resulting structure. This study aims to optimize the mixing process to obtain the most homogeneous mixture possible, which will allow for the better mechanical properties of the composite. A mixture of bis-GMA/UDMA/HEMA/TEGDMA monomers forming a polymer matrix was filled with silanized silica (45 wt%) using different mixing methods. This study analyzed five manufacturing methods—hand mixing (agate mortar), mixing in a centrifugal Hauschild SpeedMixer, and the hybrid method—combined with the abovementioned methods. The effect of the mixing method on the Vickers hardness (HV), flexural strength (FS), compressive strength (CS), and diametral tensile strength (DTS) of the produced composites was investigated, and the stresses generated during composite polymerization were determined. Mechanically prepared composites have the highest flexural strength and hardness. The lowest shrinkage stress was achieved by the composite, which was prepared partially manually. The results showed that the mixing method affects the morphology of the filler and, hence, the strength properties of the resulting material. Full article

Advanced nanocomposite membranes incorporate nanomaterials within a polymer matrix to augment the mechanical strength of the resultant product. Characterizing these membranes through molecular modeling necessitates specialized approaches to accurately capture the length scales, time scales, and structural complexities inherent in polymers. To address these requirements, an efficient simulation protocol is proposed, utilizing coarse-grained (CG) molecular dynamics simulations to examine the mechanical properties of polyethylene/single-walled carbon nanotube (PE/SWCNT) composites. This methodology integrates CG potentials derived from the statistical associating fluid theory (SAFT-$\gamma$ Mie) equation of state and a modified Tersoff potential as a model for SWCNTs. A qualitative correspondence with benchmark classical all-atom models, as well as available experimental data, is observed, alongside enhanced computational efficiency. Employing this CG model, the focus is directed at exploring the mechanical properties of PE/SWCNT composites under both tensile and compressive loading conditions. The investigation covered the influence of SWCNT size, dispersion, and weight fraction. The findings indicate that although SWCNTs enhance the mechanical strength of PE, the extent of enhancement marginally depends on the dispersion, filler size, and weight fraction. Fracture strengths may be elevated by 20% with a minor incorporation of SWCNTs. Under compression, the incorporation of SWCNTs into the composites results in a transformation from brittle to tough materials. These insights contribute to the optimization of PE/SWCNT composites, emphasizing the importance of considering multiple factors to fine-tune the desired mechanical performance. Full article

Direct harvesting of abundant solar thermal energy within organic phase-change materials (PCMs) has emerged as a promising way to overcome the intermittency of renewable solar energy and pursue high-efficiency heating-related applications. Organic PCMs, however, generally suffer from several common shortcomings including melting-induced leakage, poor solar absorption, and low thermal conductivity. Compounding organic PCMs with single-component carbon materials faces the difficulty in achieving optimized comprehensive performance enhancement. Herein, this work reports the employment of hybrid expanded graphite (EG) and carbon nanotubes (CNTs) to simultaneously realize leakage-proofness, high solar absorptance, high thermal conductivity, and large latent heat storage capacity. The PCM composites were prepared by directly mixing commercial high-temperature paraffin (HPA) powders, EG, and CNTs, followed by subsequent mechanical compression molding. The HPA-EG composites loaded with 20 wt% of EG could effectively suppress melting-induced leakage. After further compounding with 1 wt% of CNTs, the form-stable HPA-EG20-CNT1 composites achieved an axial and in-plane thermal conductivity of 4.15 W/m K and 18.22 W/m K, and a melting enthalpy of 165.4 J/g, respectively. Through increasing the loading of CNTs to 10 wt% in the top thin layer, we further prepared double-layer HPA-EG-CNT composites, which have a high surface solar absorptance of 92.9% for the direct conversion of concentrated solar illumination into storable latent heat. The charged composites could be combined with a thermoelectric generator to release the stored latent heat and generate electricity, which could power up small electric devices such as light-emitting diodes. This work demonstrates the potential for employing hybrid fillers to optimize the thermophysical properties and solar thermal harvesting performances of organic PCMs. Full article

A versatile building material, foamed concrete is made of cement, fine aggregate, and foam combined with coarse aggregate. This study provides a description of how constant coarse aggregate replacement (50%) of LECA and foamed concrete, which are lightweight concrete types, by zeolite as a filler and PEG-400 as a plasticizer, water retention agent, and strength enhancer affect the mechanical properties of the cement. A study that examined the characteristics of cellular lightweight concrete in both its fresh and hardened forms was carried out for both foamed concrete and LECA concrete. In order to do this, a composite of zeolite and polyethylene glycol 400 was made using the direct absorption method, and no leakage was seen. Zeolite was loaded to a level of 10% and 20% of the total weight in cement, while 400 g/mol PEG was used at levels of 1%, 1.5%, and 2% of the cement’s weight. Various mixtures having a dry density of 1250 kg/m³ were produced. Properties like dry density, splitting tensile strength, and compressive strength were measured. An increase in the amount of PEG400–zeolite was seen to lower the workability, or slump, of both foamed and LECA concrete, while the replacement of aggregate by zeolite resulted in an exponential drop in both compressive and flexural strengths. Full article

Unidirectional carbon fiber-reinforced polymer (CFRP) may exhibit significant mechanical softening in the transverse direction at an elevated temperature. While significant transverse compressive stress exists on CFRP due to the clamping force from anchorage, a CFRP cable may exhibit anchorage failure when suffering an accidental fire disaster. The high-temperature resistance of a CFRP cable anchorage is critical, and clarifying the performance deterioration and failure mechanism of a CFRP cable anchorage system at elevated temperature is fundamental for clarifying its fire resistance. This paper reviews the current research status of the high-temperature resistance of CFRP cable anchorage systems from two aspects, including the high-temperature resistance of the comprising materials and the anchorage system. The reviews on the high-temperature properties of the comprising materials are summarized from two aspects. Firstly, the mechanical performance degradation of bonding epoxy resin at elevated temperatures and the effect of a filler on its mechanical–thermal properties are analyzed. Secondly, the mechanical performances of CFRP composites at elevated temperatures are summarized, with consideration of the stress state of the CFRP cable under the constraint of an anchorage device. The reviews on the high-temperature resistance of the anchorage system also include two aspects. Firstly, the temperature field solution method for the anchorage system is summarized and discussed. Secondly, the current research status of the anchorage performance at elevated temperatures is also summarized and discussed. Based on these reviews, the research shortage of the high-temperature resistance of CFRP cable anchorage systems is summarized, and further research is recommended. Full article

Incrementing thermal conductivity in polymer composites through the incorporation of inorganic thermally conductive fillers is typically constrained by the requirement of high filler content. This necessity often complicates processing and adversely affects mechanical properties. This study presents the fabrication of a polystyrene (PS)/boron nitride (BN) composite exhibiting elevated thermal conductivity with a modest 10 wt% BN content, achieved through optimized compression molding. Adjustments to molding parameters, including molding-cycle numbers, temperature, and pressure, were explored. The molding process, conducted above the glass transition temperature of PS, facilitated orientational alignment of BN within the PS matrix predominantly in the in-plane direction. This orientation, achieved at low filler loading, resulted in a threefold enhancement of thermal conductivity following a single molding time. Furthermore, the in-plane alignment of BN within the PS matrix was found to intensify with increased molding time and pressure, markedly boosting the in-plane thermal conductivity of the PS/BN molded composites. Within the range of molding parameters examined, the highest thermal conductivity (1.6 W/m·K) was observed in PS/BN composites subjected to five molding cycles at 140 °C and 10 MPa, without compromising mechanical properties. This study suggests that compression molding, which allows low filler content and straightforward operation, offers a viable approach for the mass production of polymer composites with superior thermal conductivity. Full article

In the current contribution, bacterial nanocellulose obtained from a by-product of Kombucha tea production and vegetal nanocellulose isolated from milled rice husks were employed as fillers of PLA-based composites prepared by intensive mixing followed by compression molding. Given the challenges associated with the incorporation of nanocelluloses—initially obtained as aqueous suspensions—into melt compounding processes, and also with achieving a proper dispersion of the hydrophilic nanofillers within PLA, three different nanofibrils incorporation strategies were studied: i.e., direct mixing of dried milled nanocelluloses and PLA; masterbatching by solvent casting of native nanocelluloses followed by melt compounding; and masterbatching by solvent casting of acetylated nanocelluloses followed by melt compounding. Composites with varying filler content (from 0.5 wt.% to 7 wt.%) were characterized in terms of morphology, optical properties, and mechanical performance. Results revealed the relative suitability of each strategy employed to promote nanocelluloses dispersion within the PLA matrix. PLA/nanocellulose masterbatches prepared by solvent casting proved to be particularly useful for feeding the nanocelluloses into the processing equipment in a dry state with limited hornification. Acetylation also contributed to a better dispersion of both nanocelluloses within the PLA matrix, although no clear positive impact on the mechanical properties of the films was observed. Finally, filler loading played an important role in the films’ properties by increasing their stiffness while reducing their translucency. Full article

In the current study, matrices of losartan potassium were formulated with two different polymers (Ethocel 10 premium and Ethocel 10FP premium), along with a filler and a lubricant, at different drug-to-polymer w/w ratios (10:3, 10:4, and 10:5). The matrices were tested by the direct compression method, and their hardness, diameter, thickness, friability, weight variation, content uniformity, and in vitro dissolution tests were assessed to determine 24-h drug release rates. The matrices with Ethocel 10 FP at a 10:4 ratio exhibited pseudo-zero-order kinetics (n-value of 0.986), while the dissolution data of the test matrices and reference tablets did not match. The new test-optimized matrices were also tested in rabbits, and their pharmacokinetic parameters were investigated: half-life (11.78 ± 0.018 h), Tmax (2.105 ± 1.131 h), C_max (205.98 ± 0.321 μg/mL), AUC_o (5931.10 ± 1.232 μg·h/mL), AUC_o-inf (7348.46 ± 0.234 μg·h/mL), MRT_o-48h (17.34 ± 0.184 h), and Cl (0.002 ± 0.134 mL/min). A correlation value of 0.985 between the in vitro and in vivo results observed for the test-optimized matrices was observed, indicating a level-A correlation between the percentage of the drug released in vitro and the percentage of the drug absorbed in vivo. The matrices might improve patient compliance with once-a-day dosing and therapeutic outcomes. Full article

The incorporation of carbon nanotubes into cementitious composites increases their compressive and flexural strength, as well as their electrical and thermal conductivity. Multiwalled carbon nanotubes (MWCNTs) covalently functionalized with hydroxyl and carboxyl moieties are thought to offer superior performance over bare nanotubes, based on the chemistry of cement binder and nanotubes. Anionic carboxylate can bind to cationic calcium in the hydration products, while hydroxyl groups participate in hydrogen bonding to anionic and nonionic oxygen atoms. Results in the literature for mechanical properties vary widely for both bare and modified filler, so any added benefits with functionalization are not clearly evident. This mini-review seeks to resolve the issue using an analysis of reports where direct comparisons of cementitious composites with plain and functionalized nanotubes were made at the same concentrations, with the same methods of preparation and under the same conditions of testing. A focus on observations related to the mechanisms underlying the enhancement of mechanical strength and conductivity helps to clarify the benefits of using functionalized MWCNTs. Full article