Search Results (38)

Die swell is the dominant source of dimensional deviation in rubber profile extrusion. Because it is driven by recoverable elastic strain, a purely viscous baseline flow field cannot reproduce its speed dependence; a viscoelastic correction is required. This study presents, to the best of our knowledge, the first controlled comparison of a Carreau–Arrhenius baseline flow field against a fractional-order viscoelastic correction for carbon-black-filled EPDM across an industrial speed window. The viscoelastic correction (PyCFD-FMM) is a post-processing fractional-order viscoelastic swell correction built on the shared non-isothermal Polyflow Carreau–Arrhenius flow field, derived from a six-mode fractional Maxwell model parameterized from dynamic mechanical analysis via the Laun rule and closed through the Tanner recoverable-strain theory. Three carbon-black-filled EPDM compounds (Shore A 60–80) were extruded at four screw speeds (15–30 rpm) under instrumented conditions. Experimentally, swell ratios of 1.12–1.15 increase monotonically with screw speed (Fisher-combined $p=0.007$; measurement repeatability CV $\le 0.27$% across $n=4$ replicates per condition). The purely viscous baseline output gives a decreasing apparent swell–speed trend—opposite to experiment—whereas PyCFD-FMM recovers the correct increasing trend for all compounds. Under single-anchor hold-out evaluation at 20/25/30 rpm, the non-anchor MAPE decreases from 0.99% for the baseline flow-field output to 0.30% (PyCFD-FMM); an anchor-sensitivity check over all four rpm choices keeps the compound-averaged non-anchor MAPE within 0.27–0.39% and preserves the correct slope sign in every case. Swell decomposition into geometric baseline and net correction factor ($B_{\mathrm{PyCFD}}=B_{\mathrm{geom}}\times f_{\mathrm{corr}}$) confirms that the viscous baseline flow field captures flow-geometry effects but carries no elastic memory. Within the tested window, the viscoelastic correction meets a dual-gate criterion—correct slope sign and reduced non-anchor MAPE—which the purely viscous baseline cannot satisfy by construction. Full article

Extrusion-based bioprinting faces significant challenges in achieving the shape fidelity and internal porosity necessary for cell viability, often hindered by subjective assessment methods. This study investigated the relationship between rheological properties and print quality using a natural polymer biomaterial ink composed of 12% gelatin, 5% alginate, and 1% carboxymethylcellulose. We conducted a comparative analysis between traditional pneumatic systems and screw-driven volumetric extrusion, utilizing a suite of quantitative metrics: Spreading Ratio ($SR$), Printability Index ($P_r$), Uniformity Ratio ($UF$), Collapse Angle ($\theta$), and evaluated porosity. Our results demonstrate that the screw-driven system’s positive displacement mechanism provides superior control over filament morphology by enabling precise volumetric modulation. While the pneumatic system exhibited a high $SR$ of 1.82 and the lowest porosity at 59.92%, the screw-driven system allowed for “under-extrusion” to compensate for viscoelastic die swell. Reducing the flow rate to 50% in the screw system lowered the $SR$ to 1.09, nearly matching the nozzle diameter, and increased porosity to 76.46%. Furthermore, the screw-driven system achieved an ideal $P_r$ of 1.0, whereas the pneumatic system produced distorted, rounded pores with a $P_r$ of 1.57. The findings indicate that screw-driven extruders can decouple line complex rheology from the printing process, allowing for finer spatial resolution and better pore interconnectivity. Full article

While anisotropic extrudate swell in polymer processing is fundamentally driven by physical viscoelastic recovery, this paper proposes a theoretical framework to explicitly isolate and map the purely geometric and kinematic components of this phenomenon. Serving as a mathematical proof-of-concept, a multi-velocity-centre hypothesis is proposed. By introducing a semi-empirical, lumped material-flow calibration parameter, the macroscopic diameter swell ratio is mathematically extended to the discrete local flow field of a rectangular slit die. To evaluate its validity, the analytical framework is subjected to a numerical test for kinematic consistency utilizing isothermal, inelastic power-law fluid CFD simulations, thereby separating geometric mapping from complex viscoelastic stress relaxation. Results indicate that analytical predictions show good agreement with CFD data (error < 5%) strictly within the core zone of high-aspect-ratio dies. However, due to the infinite-slit assumption, 3D flow kinematics near die edges induce velocity decay, leading to local deviations that require future empirical corrections. Although comprehensive physical extrusion experiments and non-isothermal viscoelastic coupling are required for industrial deployment, this semi-empirical kinematic mapping provides a foundational mathematical basis that could potentially inform future inverse die-profile design and shape distortion compensation. Full article

Filled elastomers often exhibit a low-frequency power-law storage modulus (G-prime), yet quantitative links between molecular interfacial structure and macroscopic reinforcement remain unresolved. This gap is addressed using a hierarchical multiscale framework that integrates coarse-grained molecular dynamics (MD) and dynamic mechanical analysis (DMA). Overall, MD contributes transferable structural descriptors rather than direct macro-rheology prediction. MD simulations yield a bound-layer scaling relation for chain length $N=50$ in coarse-grained simulations serving as a structural probe. For EPDM master curves, the single-phase fractional Maxwell model is statistically preferred (Delta AICc > 147, n = 56), reflecting limited statistical power; larger datasets (e.g., PC/ABS, n = 952) favor the dual-phase formulation. For cross-scale prediction, an MD-derived effective-volume-fraction baseline (MAPE = 54.1%) provides a structural prior; the regime-partitioned bridge model absorbs relaxation physics not resolved at the MD scale, reducing error to 7.3% (blocked-CV MAPE = 9.5%, with a 2.3% fold-to-fold spread). Linear-viscoelastic constraints improve nonlinear PTT calibration, reducing die-swell error by 87%. Full article

Cancer remains one of the most prominent global health concerns, posing a substantial threat to public health. Millions of people die from cancer each year, and many cancer types remain incurable at present. Conventional cancer treatments, including surgery, chemotherapy, radiotherapy, and immunotherapy, often fail to achieve optimal clinical outcomes and are frequently associated with severe trauma and adverse effects. Consequently, there is an urgent need to develop novel therapeutic strategies to address these limitations. Hydrogels have been widely utilised as platforms for loading drugs, proteins, DNA, and stem cells in biomedical tissue repair and cancer therapy. Through modification of their physicochemical properties and functions, hydrogels can be endowed with responsiveness to multiple stimuli. In recent years, stimuli-responsive hydrogels (also known as smart-responsive hydrogels), as novel drug delivery systems, have demonstrated remarkable efficacy in cancer treatment. Stimuli-responsive hydrogels are capable of altering their mechanical properties, swelling behaviour, hydrophilicity, bioactivity, and molecular permeability in response to endogenous stimuli (including pH, ROS, and temperature) and exogenous stimuli (including light, ultrasound, and magnetic fields). This review highlights recent advances and applications of responsive hydrogels triggered by endogenous stimuli (including pH, ROS, and temperature) and exogenous stimuli (including light, ultrasound, and magnetic force) in cancer drug delivery and treatment. Finally, the current application limitations and future prospects of smart-responsive hydrogels are summarised. Full article

Extrusion-based 3D bioprinting is prevalent in tissue engineering, but enhancing precision is critical as demands for functionality and accuracy escalate. Process parameters (nozzle diameter d, layer height h, printing speed v₁, extrusion speed v₂) significantly influence hydrogel deposition and structure formation. This study optimizes these parameters using an orthogonal experimental design and grey relational analysis. Hydrogel filament formability and the die swell ratio served as optimization objectives. A response mathematical model linking parameters to grey relational grade was established via support vector regression (SVR). Particle Swarm Optimization (PSO) then determined the optimal parameter combination: d = 0.6 mm, h = 0.3 mm, v₁ = 8 mm/s, and v₂ = 8 mm/s. Comparative experiments showed the optimized parameters predicted by the model with a mean error of 5.15% for printing precision, which outperformed random sets. This data-driven approach reduces uncertainties inherent in conventional simulation methods, enhancing predictive accuracy. The methodology establishes a novel framework for optimizing precision in extrusion-based 3D bioprinting. Full article

Objectives: Despite the relatively high incidence of vulvar cancer, there is a noticeable lack of studies in Romania and other Eastern European countries focused on evaluating the long-term oncological outcomes and Quality of Life (QoL) for patients with this condition. Methods: A total of 91 patients were included in the study. The first objective was to evaluate the 5-year overall survival (OS) in patients with vulvar cancer at International Federation of Gynecology and Obstetrics (FIGO) stages IA-IVA who underwent surgery, ±adjuvant radiotherapy (RT). Additionally, the study aimed to identify prognostic factors that could either positively or negatively influence survival outcomes in these patients. The second objective was to assess the QoL, conducted using validated questionnaires issued by the European Organization for Research and Treatment of Cancer, specifically the QLQ-CX30 and QLQ-VU34. Results: The patients had an average age of 67.7 years (38–91). At the time of assessment, 51.6% of the patients were alive. Additionally, the 5-year OS was reported at 45%. The multivariate analysis indicated that age ≤ 50 years (p < 0.03), FIGO stage IB (p < 0.007), and tumor differentiation grade I (p < 0.01) were associated with improved survival rates. Conversely, age > 80 years (p < 0.05), FIGO stages IIIB (p < 0.01) and IIIC (p < 0.06), tumor size > 5 cm (p < 0.02), positive resection margins (p < 0.03), lymph node metastasis (p < 0.06), and pelvic exenteration (p < 0.002) were identified as independent negative prognostic factors. Of the 47 living patients, 32 completed the QoL questionnaires. The respondents reported a decent overall QoL score of 65.3. However, treatment-specific symptoms, such as vulvar scarring, vulvar swelling, groin lymphedema, and leg lymphedema, had a negative impact on QoL. Consequently, functional symptoms like fatigue, pain, and sleep disturbances persisted, leading to a body image perception score of 33.7 on a scale from 0 to 100. Conclusions: This study highlights decent OS and QoL outcomes. It is important to note that vulvar cancer primarily affects older women. In this study, 51.6% of patients were over 70 years old at the time of surgery. Consequently, the 5-year OS of 45% could not be attributed solely to oncological factors, as most of these patients did not die from recurrences but rather from associated comorbidities. The findings of this study provide a foundation for future randomized controlled trials aimed at further enhancing vulvar cancer patients’ care and outcomes. Full article

Direct ink writing (DIW) of low-yield-stress UV-curable silicone rubber faces challenges in maintaining dimensional accuracy due to post-extrusion swelling and viscoelastic deformation. This study proposes an ultraviolet-follow curing (UFC) method to enhance geometric precision by UV-follow curing (UFC) during deposition. The effects of UFC on filament dimensions—including width, length, cross-sectional geometry, and roundness—were systematically investigated. The mechanical properties of the printed structures were also evaluated to assess their functional integrity. The experimental results demonstrated that UFC effectively reduced extrusion swelling, achieving a filament-width deviation reduction of 22–81% and a filament-length deviation of 1.4–1.8% compared to conventional DIW. The printed rings exhibited improved roundness uniformity with reduced geometric fluctuations. Crucially, UFC enhances dimensional accuracy without compromising the mechanical performance of low-yield-stress silicones, providing a viable strategy for the high-precision additive manufacturing of soft elastomeric architectures. Full article

Although the extrudate swelling, melt fracture, and extrusion deformation of polymer micro-catheters in traditional extrusion molding can be eliminated via the double-layer gas-assisted extrusion (DL-GAE) method, some failure problems are generated under unreasonable process conditions. To ascertain the reasons for failure in DL-GAE molding of polymer micro-catheters, the influences of the interaction between the melt and double assisted gas on the DL-GAE molding of polymer micro-catheters were experimentally and numerically studied. Meanwhile, a DL-GAE die and experimental system were designed and constructed. We analyzed the influence laws of the melt and assisted gas on the DL-GAE molding of polymer micro-catheters, as well as reasons for the molding’s failure. Our studies demonstrate that under the condition of stable DL-GAE, as the melt flow rate increases, the wall thickness and diameter of polypropylene (PP) micro-catheters increase. When the melt flow rate continuously increases, the stability of the assisted gas is destroyed, resulting in the failure of DL-GAE. In addition, under synchronized pressures of a double gas-assisted layer, the diameters of the micro-catheters increase, but their wall thickness decreases. Under an individual pressure increase of the outer gas-assisted layer, surface bump defects are generated. Under an individual pressure increase of the inner gas-assisted layer, the diameters of PP micro-catheters swell prominently until they break. Therefore, although DL-GAE can eliminate extrusion problems of polymer micro-catheters, it is suggested that reasonable process parameters for the melt and double assisted gas should be satisfied and matched. This work can provide significant technical support for the DL-GAE of polymer micro-catheters during manufacture. Full article

Polymeric materials made from renewable sources that can biodegrade in the environment are attracting considerable attention as substitutes for petroleum-based polymers in many fields, including additive manufacturing and, in particular, Fused Deposition Modelling (FDM). Among the others, poly(hydroxyalkanoates) (PHAs) hold significant potential as candidates for FDM since they meet the sustainability and biodegradability standards mentioned above. However, the most utilised PHA, consisting of the poly(hydroxybutyrate) (PHB) homopolymer, has a high degree of crystallinity and low thermal stability near the melting point. As a result, its application in FDM has not yet attained mainstream adoption. Introducing a monomer with higher excluded volume, such as hydroxyvalerate, in the PHB primary structure, as in poly(hydroxybutyrate-co-valerate) (PHBV) copolymers, reduces the degree of crystallinity and the melting temperature, hence improving the PHA printability. Blending amorphous poly(lactic acid) (PLA) with PHBV enhances further PHA printability via FDM. In this work, we investigated the printability of two blends characterised by different PLA and PHBV weight ratios (25:75 and 50:50), revealing the close connection between blend microstructures, melt rheology and 3D printability. For instance, the relaxation time associated with die swelling upon extrusion determines the diameter of the extruded filament, while the viscoelastic properties the range of extrusion speed available. Through thoroughly screening printing parameters such as deposition speed, nozzle diameter, flow percentage and deposition platform temperature, we determined the optimal printing conditions for the two PLA/PHBV blends. It turned out that the blend with a 50:50 weight ratio could be printed faster and with higher accuracy. Such a conclusion was validated by replicating with remarkable fidelity high-complexity objects, such as a patient’s cancer-affected iliac crest model. Full article

Zeolites, known for their unique structural and catalytic properties, are added to the natural rubber matrix to investigate their influence on the vulcanization process and the resultant properties of composites. The natural rubber-based composites were masticated with 4A synthetic zeolite (0, 5, 10, 15, 20, and 30 phr). The curing of the rubber compounds was monitored on a moving die rheometer at 150 °C. The isothermal DSC method was also used to study the curing process at 150 °C, 160 °C, and 170 °C. Based on the obtained results, it is assumed that there is an interaction between the components of the curing system and the surface of the zeolite particle, and that is why the vulcanization reaction starts earlier with an increase in zeolite in the rubber mixture. This underscores the significant role of zeolite in accelerating the curing reaction of natural rubber-based compounds. The composites were vulcanized in a press at 150 °C for 15 min. The chemical structure was analyzed using FTIR, and the sample morphology was examined using SEM. The degree of swelling in toluene and distilled water was determined. The tensile strength values, modulus of elasticity at 100% and 300% elongation, and elongation at break were measured using a universal testing machine. Hardness was assessed according to the Shore A scale. With a small addition of zeolite (up to 10 phr), there is no significant change in the tensile strength values. However, adding a considerable amount of zeolite to a natural rubber matrix results in a deterioration of the tested mechanical properties. It can be assumed that with large proportions of zeolite 4A MS in the composites, the mechanical properties deteriorated due to increased porosity. The amount of added zeolite affects the initial stages of thermal decomposition of the examined samples and the rest after the analysis at a temperature of 500 °C. Full article

This research addresses and resolves current challenges in meshless Lagrangian methods for simulating viscoelastic materials. A split-step scheme, or pressure Poisson reformulation of the Navier–Stokes equations, is introduced for incompressible viscoelastic flows in a Lagrangian context. The Lagrangian differencing dynamics (LDD) method, which is a thoroughly validated Lagrangian method for Newtonian and non-Newtonian incompressible flows, is extended to solve the introduced split-step scheme to simulate viscoelastic flows based on the Oldroyd-B constitutive model. To validate and evaluate the new method’s capabilities, the following benchmarks were used: lid-driven cavity flow, droplet impact response, 4:1 planar sudden contraction, and die swelling. These findings highlight the LDD method’s effectiveness in accurately simulating viscoelastic flows and capturing large deformations and memory effects. Even though the extra stress was directly modeled without any regularization approach, the method produced stable simulations for high Weissenberg numbers. The stability and performance of the the Lagrangian numerics for complex temporal evolution of material properties and stress responses encourage its use for industrial problems dealing with polymers. Full article

The mechanical performance of a printed object in 3D concrete printing is influenced by the interfacial bonding strength between the deposited filaments. Hence, the physical properties of the layer interface and the influential factors have been studied. This study aims to clarify the mechanism of aggregate distribution heterogeneity as well as the influence of printing material extrusion speed on the heterogeneity inside the filament. A laboratory-scale material extruder is developed and used in this study. The aggregate distribution is evaluated in a quantitative manner with the cross-sectional image obtained by X-ray computed tomography. The images were taken in the deposited filament and the material extrusion nozzle for printing. Results show that large aggregate moves from the outside of the printing nozzle toward the center with increasing extrusion speed from 1.8 to 7.1 mm/s. As extrusion speed increases, it is inferred that a lubrication layer forms on the inner surface of the nozzle, causing the transition of material extrusion behavior from laminate flow to plug flow. Thus, the aggregate distribution appears differently inside the filament. This finding indicates that the magnitude of friction against the nozzle wall alters the die swell during discharge as well as the aggregate distribution before and after extrusion. Full article

The replacement of synthetic and petroleum-based ingredients with greener alternatives of natural origin is an imperative issue in rubber technology for the tire industry. In this study, a glycerin-esterified maleated rosin resin, derived from natural resources, is examined as a potential tackifier in styrene–butadiene rubber (SBR) formulations. A comparison is made with two synthetic resins commonly used as tackifiers in tire manufacturing: a petroleum-derived aromatic resin and a phenolic resin. Specifically, this research investigates how these resins affect the structure, dynamics, and curing characteristics of SBR compounds, which are strictly related to the mechanical and technological properties of the final products. Moving die rheometer and equilibrium swelling experiments are employed to analyze vulcanization kinetics and crosslink density, which are differently influenced by the different resins. Information on the polymer–resin compatibility is gained by differential scanning calorimetry and dynamo-mechanical analysis, while solid-state NMR methods offer insights into the structure and dynamics of both cured and uncured SBR compounds at the molecular level. Overall, our analysis shows that the resin of vegetal origin has a comparable impact on the SBR compound to that observed for the synthetic resins and could be further tested for industrial applications. Full article

The physical blending method was used in order to prepare nitrile-butadiene rubber/polyamide elastomer/single-walled carbon nanotube (NBR/PAE/SWCNT) composites with better thermal-oxidative aging resistance. The interactions between SWCNTs and NBR/PAE were characterized using the Moving Die Rheometer 2000 (MDR 2000), rheological behavior tests, the equilibrium swelling method, and mechanical property tests. The 100% constant tensile stress and hardness of NBR/PAE/SWCNT composites increased from 2.59 MPa to 4.14 MPa and from 62 Shore A to 69 Shore A, respectively, and the elongation decreased from 421% to 355% with increasing SWCNT content. NBR/PAE/SWCNT composites had improved thermal-oxidative aging resistance due to better interactions between SWCNTs and NBR/PAE. During the aging process, the tensile strength and elongation at break decreased with the increase in aging time compared to the unaged samples, and the constant tensile stress gradually increased. There was a more significant difference in the degradation of mechanical properties when aged in a variety of oils. The 100% constant tensile stress of NBR/PAE/SWCNT composites aged in IRM 903 gradually increased with aging time while it gradually decreased in biodiesel. The swelling index gradually increased with increasing SWCNT content. Interestingly, the swelling index of the composites in cyclohexanone decreased with the increase in SWCNT content. The reasons leading to different swelling behaviors when immersed in different kinds of liquids were investigated using the Hansen solubility parameter (HSP) method, which provides an excellent guide for the application of some oil-resistant products. Full article