Search Results (33)

Extrusion-based 3D bioprinting is prevalent in tissue engineering, but enhancing precision is critical as demands for functionality and accuracy escalate. Process parameters (nozzle diameter d, layer height h, printing speed v₁, extrusion speed v₂) significantly influence hydrogel deposition and structure formation. This study optimizes these parameters using an orthogonal experimental design and grey relational analysis. Hydrogel filament formability and the die swell ratio served as optimization objectives. A response mathematical model linking parameters to grey relational grade was established via support vector regression (SVR). Particle Swarm Optimization (PSO) then determined the optimal parameter combination: d = 0.6 mm, h = 0.3 mm, v₁ = 8 mm/s, and v₂ = 8 mm/s. Comparative experiments showed the optimized parameters predicted by the model with a mean error of 5.15% for printing precision, which outperformed random sets. This data-driven approach reduces uncertainties inherent in conventional simulation methods, enhancing predictive accuracy. The methodology establishes a novel framework for optimizing precision in extrusion-based 3D bioprinting. Full article

Objectives: Despite the relatively high incidence of vulvar cancer, there is a noticeable lack of studies in Romania and other Eastern European countries focused on evaluating the long-term oncological outcomes and Quality of Life (QoL) for patients with this condition. Methods: A total of 91 patients were included in the study. The first objective was to evaluate the 5-year overall survival (OS) in patients with vulvar cancer at International Federation of Gynecology and Obstetrics (FIGO) stages IA-IVA who underwent surgery, ±adjuvant radiotherapy (RT). Additionally, the study aimed to identify prognostic factors that could either positively or negatively influence survival outcomes in these patients. The second objective was to assess the QoL, conducted using validated questionnaires issued by the European Organization for Research and Treatment of Cancer, specifically the QLQ-CX30 and QLQ-VU34. Results: The patients had an average age of 67.7 years (38–91). At the time of assessment, 51.6% of the patients were alive. Additionally, the 5-year OS was reported at 45%. The multivariate analysis indicated that age ≤ 50 years (p < 0.03), FIGO stage IB (p < 0.007), and tumor differentiation grade I (p < 0.01) were associated with improved survival rates. Conversely, age > 80 years (p < 0.05), FIGO stages IIIB (p < 0.01) and IIIC (p < 0.06), tumor size > 5 cm (p < 0.02), positive resection margins (p < 0.03), lymph node metastasis (p < 0.06), and pelvic exenteration (p < 0.002) were identified as independent negative prognostic factors. Of the 47 living patients, 32 completed the QoL questionnaires. The respondents reported a decent overall QoL score of 65.3. However, treatment-specific symptoms, such as vulvar scarring, vulvar swelling, groin lymphedema, and leg lymphedema, had a negative impact on QoL. Consequently, functional symptoms like fatigue, pain, and sleep disturbances persisted, leading to a body image perception score of 33.7 on a scale from 0 to 100. Conclusions: This study highlights decent OS and QoL outcomes. It is important to note that vulvar cancer primarily affects older women. In this study, 51.6% of patients were over 70 years old at the time of surgery. Consequently, the 5-year OS of 45% could not be attributed solely to oncological factors, as most of these patients did not die from recurrences but rather from associated comorbidities. The findings of this study provide a foundation for future randomized controlled trials aimed at further enhancing vulvar cancer patients’ care and outcomes. Full article

Direct ink writing (DIW) of low-yield-stress UV-curable silicone rubber faces challenges in maintaining dimensional accuracy due to post-extrusion swelling and viscoelastic deformation. This study proposes an ultraviolet-follow curing (UFC) method to enhance geometric precision by UV-follow curing (UFC) during deposition. The effects of UFC on filament dimensions—including width, length, cross-sectional geometry, and roundness—were systematically investigated. The mechanical properties of the printed structures were also evaluated to assess their functional integrity. The experimental results demonstrated that UFC effectively reduced extrusion swelling, achieving a filament-width deviation reduction of 22–81% and a filament-length deviation of 1.4–1.8% compared to conventional DIW. The printed rings exhibited improved roundness uniformity with reduced geometric fluctuations. Crucially, UFC enhances dimensional accuracy without compromising the mechanical performance of low-yield-stress silicones, providing a viable strategy for the high-precision additive manufacturing of soft elastomeric architectures. Full article

Although the extrudate swelling, melt fracture, and extrusion deformation of polymer micro-catheters in traditional extrusion molding can be eliminated via the double-layer gas-assisted extrusion (DL-GAE) method, some failure problems are generated under unreasonable process conditions. To ascertain the reasons for failure in DL-GAE molding of polymer micro-catheters, the influences of the interaction between the melt and double assisted gas on the DL-GAE molding of polymer micro-catheters were experimentally and numerically studied. Meanwhile, a DL-GAE die and experimental system were designed and constructed. We analyzed the influence laws of the melt and assisted gas on the DL-GAE molding of polymer micro-catheters, as well as reasons for the molding’s failure. Our studies demonstrate that under the condition of stable DL-GAE, as the melt flow rate increases, the wall thickness and diameter of polypropylene (PP) micro-catheters increase. When the melt flow rate continuously increases, the stability of the assisted gas is destroyed, resulting in the failure of DL-GAE. In addition, under synchronized pressures of a double gas-assisted layer, the diameters of the micro-catheters increase, but their wall thickness decreases. Under an individual pressure increase of the outer gas-assisted layer, surface bump defects are generated. Under an individual pressure increase of the inner gas-assisted layer, the diameters of PP micro-catheters swell prominently until they break. Therefore, although DL-GAE can eliminate extrusion problems of polymer micro-catheters, it is suggested that reasonable process parameters for the melt and double assisted gas should be satisfied and matched. This work can provide significant technical support for the DL-GAE of polymer micro-catheters during manufacture. Full article

Polymeric materials made from renewable sources that can biodegrade in the environment are attracting considerable attention as substitutes for petroleum-based polymers in many fields, including additive manufacturing and, in particular, Fused Deposition Modelling (FDM). Among the others, poly(hydroxyalkanoates) (PHAs) hold significant potential as candidates for FDM since they meet the sustainability and biodegradability standards mentioned above. However, the most utilised PHA, consisting of the poly(hydroxybutyrate) (PHB) homopolymer, has a high degree of crystallinity and low thermal stability near the melting point. As a result, its application in FDM has not yet attained mainstream adoption. Introducing a monomer with higher excluded volume, such as hydroxyvalerate, in the PHB primary structure, as in poly(hydroxybutyrate-co-valerate) (PHBV) copolymers, reduces the degree of crystallinity and the melting temperature, hence improving the PHA printability. Blending amorphous poly(lactic acid) (PLA) with PHBV enhances further PHA printability via FDM. In this work, we investigated the printability of two blends characterised by different PLA and PHBV weight ratios (25:75 and 50:50), revealing the close connection between blend microstructures, melt rheology and 3D printability. For instance, the relaxation time associated with die swelling upon extrusion determines the diameter of the extruded filament, while the viscoelastic properties the range of extrusion speed available. Through thoroughly screening printing parameters such as deposition speed, nozzle diameter, flow percentage and deposition platform temperature, we determined the optimal printing conditions for the two PLA/PHBV blends. It turned out that the blend with a 50:50 weight ratio could be printed faster and with higher accuracy. Such a conclusion was validated by replicating with remarkable fidelity high-complexity objects, such as a patient’s cancer-affected iliac crest model. Full article

Zeolites, known for their unique structural and catalytic properties, are added to the natural rubber matrix to investigate their influence on the vulcanization process and the resultant properties of composites. The natural rubber-based composites were masticated with 4A synthetic zeolite (0, 5, 10, 15, 20, and 30 phr). The curing of the rubber compounds was monitored on a moving die rheometer at 150 °C. The isothermal DSC method was also used to study the curing process at 150 °C, 160 °C, and 170 °C. Based on the obtained results, it is assumed that there is an interaction between the components of the curing system and the surface of the zeolite particle, and that is why the vulcanization reaction starts earlier with an increase in zeolite in the rubber mixture. This underscores the significant role of zeolite in accelerating the curing reaction of natural rubber-based compounds. The composites were vulcanized in a press at 150 °C for 15 min. The chemical structure was analyzed using FTIR, and the sample morphology was examined using SEM. The degree of swelling in toluene and distilled water was determined. The tensile strength values, modulus of elasticity at 100% and 300% elongation, and elongation at break were measured using a universal testing machine. Hardness was assessed according to the Shore A scale. With a small addition of zeolite (up to 10 phr), there is no significant change in the tensile strength values. However, adding a considerable amount of zeolite to a natural rubber matrix results in a deterioration of the tested mechanical properties. It can be assumed that with large proportions of zeolite 4A MS in the composites, the mechanical properties deteriorated due to increased porosity. The amount of added zeolite affects the initial stages of thermal decomposition of the examined samples and the rest after the analysis at a temperature of 500 °C. Full article

This research addresses and resolves current challenges in meshless Lagrangian methods for simulating viscoelastic materials. A split-step scheme, or pressure Poisson reformulation of the Navier–Stokes equations, is introduced for incompressible viscoelastic flows in a Lagrangian context. The Lagrangian differencing dynamics (LDD) method, which is a thoroughly validated Lagrangian method for Newtonian and non-Newtonian incompressible flows, is extended to solve the introduced split-step scheme to simulate viscoelastic flows based on the Oldroyd-B constitutive model. To validate and evaluate the new method’s capabilities, the following benchmarks were used: lid-driven cavity flow, droplet impact response, 4:1 planar sudden contraction, and die swelling. These findings highlight the LDD method’s effectiveness in accurately simulating viscoelastic flows and capturing large deformations and memory effects. Even though the extra stress was directly modeled without any regularization approach, the method produced stable simulations for high Weissenberg numbers. The stability and performance of the the Lagrangian numerics for complex temporal evolution of material properties and stress responses encourage its use for industrial problems dealing with polymers. Full article

The mechanical performance of a printed object in 3D concrete printing is influenced by the interfacial bonding strength between the deposited filaments. Hence, the physical properties of the layer interface and the influential factors have been studied. This study aims to clarify the mechanism of aggregate distribution heterogeneity as well as the influence of printing material extrusion speed on the heterogeneity inside the filament. A laboratory-scale material extruder is developed and used in this study. The aggregate distribution is evaluated in a quantitative manner with the cross-sectional image obtained by X-ray computed tomography. The images were taken in the deposited filament and the material extrusion nozzle for printing. Results show that large aggregate moves from the outside of the printing nozzle toward the center with increasing extrusion speed from 1.8 to 7.1 mm/s. As extrusion speed increases, it is inferred that a lubrication layer forms on the inner surface of the nozzle, causing the transition of material extrusion behavior from laminate flow to plug flow. Thus, the aggregate distribution appears differently inside the filament. This finding indicates that the magnitude of friction against the nozzle wall alters the die swell during discharge as well as the aggregate distribution before and after extrusion. Full article

The replacement of synthetic and petroleum-based ingredients with greener alternatives of natural origin is an imperative issue in rubber technology for the tire industry. In this study, a glycerin-esterified maleated rosin resin, derived from natural resources, is examined as a potential tackifier in styrene–butadiene rubber (SBR) formulations. A comparison is made with two synthetic resins commonly used as tackifiers in tire manufacturing: a petroleum-derived aromatic resin and a phenolic resin. Specifically, this research investigates how these resins affect the structure, dynamics, and curing characteristics of SBR compounds, which are strictly related to the mechanical and technological properties of the final products. Moving die rheometer and equilibrium swelling experiments are employed to analyze vulcanization kinetics and crosslink density, which are differently influenced by the different resins. Information on the polymer–resin compatibility is gained by differential scanning calorimetry and dynamo-mechanical analysis, while solid-state NMR methods offer insights into the structure and dynamics of both cured and uncured SBR compounds at the molecular level. Overall, our analysis shows that the resin of vegetal origin has a comparable impact on the SBR compound to that observed for the synthetic resins and could be further tested for industrial applications. Full article

The physical blending method was used in order to prepare nitrile-butadiene rubber/polyamide elastomer/single-walled carbon nanotube (NBR/PAE/SWCNT) composites with better thermal-oxidative aging resistance. The interactions between SWCNTs and NBR/PAE were characterized using the Moving Die Rheometer 2000 (MDR 2000), rheological behavior tests, the equilibrium swelling method, and mechanical property tests. The 100% constant tensile stress and hardness of NBR/PAE/SWCNT composites increased from 2.59 MPa to 4.14 MPa and from 62 Shore A to 69 Shore A, respectively, and the elongation decreased from 421% to 355% with increasing SWCNT content. NBR/PAE/SWCNT composites had improved thermal-oxidative aging resistance due to better interactions between SWCNTs and NBR/PAE. During the aging process, the tensile strength and elongation at break decreased with the increase in aging time compared to the unaged samples, and the constant tensile stress gradually increased. There was a more significant difference in the degradation of mechanical properties when aged in a variety of oils. The 100% constant tensile stress of NBR/PAE/SWCNT composites aged in IRM 903 gradually increased with aging time while it gradually decreased in biodiesel. The swelling index gradually increased with increasing SWCNT content. Interestingly, the swelling index of the composites in cyclohexanone decreased with the increase in SWCNT content. The reasons leading to different swelling behaviors when immersed in different kinds of liquids were investigated using the Hansen solubility parameter (HSP) method, which provides an excellent guide for the application of some oil-resistant products. Full article

The main challenge in a polymer coextrusion process is to have a good die design prior to the process, which can minimize the geometric errors that are caused by extrusion swell and interface motion. For this purpose, a coupling method of optimization and inverse design for a coextrusion die was studied for a medical striped catheter. In the study, the main material was thermoplastic polyurethane (TPU), and the auxiliary material was TPU filled with 30 wt% barium sulfate. An overall optimization design method was used to optimize the geometry of the extrusion die channel for the striped catheter, which had a complex geometry. In the global optimization process, the local inverse design method was used to design the inlet of the auxiliary material. The non-linear programming by quadratic Lagrangian (NLPQL) algorithm was used to obtain the optimal geometric solution of the coextrusion die runner. The experimental verification results showed that the coupling method for coextrusion die design improved the design efficiency of the coextrusion die remarkably. The value of the objective function, which was used to measure the geometric error of the product, was reduced by 72.3% compared with the initial die design. Full article

The co-extrusion process is widely used to produce composite tire treads with better performance. This study investigated the rubber co-extrusion flow process and quality influencing factors of tri-composite tire tread through numerical simulation and experimental methods. Here, RPA 2000 rubber processing analyzer was used to carry out rheological tests on the three rubber materials, the PTT viscoelastic constitutive model was fitted, and the fitting curves were in good agreement with the test data. Then, a three-dimensional viscoelastic numerical simulation model of the tri-composite tread co-extrusion process was established using Ansys Polyflow software. The parameter evolution technique is adopted in the model establishment to improve the calculation convergence. In addition, a global remeshing function is used to avoid excessive mesh deformation. A co-extrusion experiment is conducted to verify the model’s accuracy using a tri-screw extruder. The extruded tread size error rate between the experiment and simulation is less than 6%. The variation of the velocity field, pressure field and shear rate field during extrusion is analyzed, and the formation mechanism of die swell is explained simultaneously. Finally, the influence of process parameters (inflow rate and traction speed) and die structure (convergence angle and thickness) on the extruded tire tread shape and quality was investigated, which can provide theoretical guidance for improving tread quality and production efficiency. Furthermore, the numerical simulation method can assist the design of the die plate in enhancing the efficiency of the die plate design. Full article

Fused deposition modelling is one of the most widely used additive manufacturing techniques and the diffusion of 3D printers has increased in popularity even further in recent times. Since high precision is required in 3D printing, a good control over the extrusion process is necessary. In this regard, a crucial phenomenon to be accounted for is the die or extrudate swell, i.e., the enlargement of the cross-section of the strand when coming out of the printer nozzle. While this phenomenon has been studied in large scale extruders, it has not yet been investigated in depth for 3D printing processes. In this work, the die swell phenomenon observed in a printed PLA filament is studied by experiments and fluid dynamic simulations. A novel, easy-to-use, accurate and fast procedure for measuring the value of the die swell ratio during the printing process is developed, accounting for typical errors related to a non-constant strand diameter and possible oscillations of the filament with respect to the extrusion direction. As the printing velocity is increased, a linearly increasing swelling ratio is observed at low printing speeds. The trend flattens at moderate speed values. A sudden increase is found at high printing velocities. The swelling ratio measured with the proposed technique is compared with the results of multi-mode viscoelastic simulations at different temperatures. A fair agreement between the experimental measurements and the numerical predictions is found for printing velocities that are typically employed in commercial 3D printers, supporting the reliability of the developed procedure. Full article

Syrah decline, first identified in Southern France in the 1990s, has become a major concern in the global grape and wine industry. This disease mainly affects Syrah (Shiraz) grapevines. Characteristic symptoms include the bright and uniform reddening of leaves throughout the canopy in late summer or early fall; the appearance of abnormalities on the trunk, mainly at the graft union (swelling, pits, grooves, and necrosis); and a reduction in vine vigor, yield and berry quality. Diseased vines may die a few years after disease onset. Damages to the vine are even more pronounced in cool climate regions such as Ontario (Canada), where the affected vines are subjected to very cold and prolonged winters, leading to large numbers of vine deaths. Despite the extensive efforts of the global grape research community over the past few decades, the etiology of this disease remains unclear. In this study, we conducted extensive analyses of viruses in declining Syrah vines identified in commercial vineyards in the Niagara region (Ontario, Canada) through high-throughput sequencing, PCR, RT-PCR and the profiling of genetic variants of select viruses. Multiple viruses and viral strains, as well as three viroids, were identified. However, an unequivocal causal relationship cannot be established between Syrah decline and any of these viruses, although the possibility that certain virus or genetic variants, or both in combination, may contribute to the disease cannot be excluded. Gleaning all information that is available to date, we feel that the traditional approach and an insistence on finding a single cause for such a complex disorder in a woody perennial fruit crop involving grafting will prove to be futile. We hope that this study offers new conceptual perspectives on the etiology of this economically important but enigmatic disease complex that affects the global grape and wine industry. Full article

In this research, the effects of fumed silica (FS) on the Ultraviolet (UV)-ink rheological behavior and processing windows were discussed. Objects using different concentrations of FS inks were printed by the modified UV-Direct ink writing (DIW) printer. The function of fumed silica in the ink-based system has been verified, and the processing scope has been expended with a suitable amount of FS combined with the UV light. The results show that the combination of a suitable amount of FS with the UV-DIW system reaches fast and accurate printing with a larger processing window compared to the non-UV system. However, an excessively high concentration of FS will increase the yield stress of the ink, which also increases the requirement of extrusion unit and the die-swelling effects. Full article