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Search Results (350)

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Keywords = crumbed rubber

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26 pages, 10877 KiB  
Article
Analysis of Mechanical Properties of Crumb Rubber Tires Mixed with Silty Sand of Various Sizes and Percentages
by Sindambiwe Theogene, Jianxiu Sun, Yanzi Wang, Run Xu, Jie Sun, Yuchen Tao, Changyong Zhang, Qingshuo Sun, Jiandong Wu, Hongya Yue and Hongbo Zhang
Polymers 2025, 17(15), 2144; https://doi.org/10.3390/polym17152144 - 5 Aug 2025
Abstract
Every year, a billion tires are discarded worldwide, with only a small percentage being recycled. This leads to significant environmental hazards, such as fire risks and improper disposal. Silty sand also presents technical challenges due to its poor shear strength, susceptibility to erosion, [...] Read more.
Every year, a billion tires are discarded worldwide, with only a small percentage being recycled. This leads to significant environmental hazards, such as fire risks and improper disposal. Silty sand also presents technical challenges due to its poor shear strength, susceptibility to erosion, and low permeability. This study explores the incorporation of crumb rubber derived from waste tires into silty sand to enhance its mechanical properties. Crumb rubber particles of varying sizes (3–6 mm, 5–10 mm, and 10–20 mm) were mixed with silty sand at 0%, 3%, 6%, and 9% percentages, respectively. Triaxial compression tests of unconsolidated and consolidated undrained tests with cell pressures of 100, 300, and 500 kPa were conducted. The deviatoric stress, shear stress, and stiffness modulus were investigated. The results revealed that the addition of crumb rubber significantly increased the deviatoric and shear stresses, especially at particle sizes of 5–10 mm, with contents of 3%, 6%, and 9%. Additionally, the stiffness modulus was notably reduced in the mixture containing 6% crumb rubber tire. These findings suggest that incorporating crumb rubber tires into silty sand not only improves silty sand performance but also offers an environmentally sustainable approach to tire waste recycling, making it a viable strategy for silty sand stabilization in construction and geotechnical engineering performance. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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14 pages, 1717 KiB  
Article
Development of Floor Structures with Crumb Rubber for Efficient Floor Impact Noise Reduction
by Ji-Hoon Park and Chan-Hoon Haan
Acoustics 2025, 7(3), 47; https://doi.org/10.3390/acoustics7030047 - 29 Jul 2025
Viewed by 276
Abstract
Korea has a high population density, considering the size of its territory. Therefore, the importance of convenient and comfortable apartment buildings and high-rise residential–commercial complex buildings has been rising. In addition, because of the improvement in the standard of living along with continuous [...] Read more.
Korea has a high population density, considering the size of its territory. Therefore, the importance of convenient and comfortable apartment buildings and high-rise residential–commercial complex buildings has been rising. In addition, because of the improvement in the standard of living along with continuous national economic growth, the interest in well-being and the expectation of a quiet life with a comfortable and pleasant residential environment have also been increasing. However, Koreans have a lifestyle involving sitting on the floor, so floor impact noise has been occurring more and more frequently. Because of this, neighborly disputes have been a serious social problem. And lately, damage and disputes from noise between floors have been increasing much more. The present work, therefore, used waste tire chips as a resilient material for reducing floor impact noise in order to recycle waste tires effectively. Also, a compounded resilient material, which combines EPS (expanded polystyrene), a flat resilient material on the upper part, with waste tire chips for the lower part, was developed. After constructing waste tire chips at a standardized test building, experiments with both light-weight and heavy-weight floor impact noise were performed. The tests confirmed that waste tire chips, when used as a resilient material, can effectively reduce both light-weight and heavy-weight floor impact noise. Full article
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15 pages, 1076 KiB  
Article
Eco-Friendly Bitumen Composites with Polymer and Rubber Waste for Sustainable Construction
by Gaini Zhumagalievna Seitenova, Rizagul Muslimovna Dyussova, Daulet Abaykhanovich Aspanbetov, Assel Yermekovna Jexembayeva, Kinga Korniejenko, Lyazat Aruova and Darkhan Kuandykovich Sakanov
Buildings 2025, 15(15), 2608; https://doi.org/10.3390/buildings15152608 - 23 Jul 2025
Viewed by 303
Abstract
The modern road industry requires a more effective solution according to efficiency and minimizing environmental burden. This article discusses the use of recycled materials to modify bitumen binders within the concept of the circular economy. The main aim of this article was to [...] Read more.
The modern road industry requires a more effective solution according to efficiency and minimizing environmental burden. This article discusses the use of recycled materials to modify bitumen binders within the concept of the circular economy. The main aim of this article was to create a new composite based on waste materials, including polymer waste and rubber crumb. The important element is the usage of locally available waste that has not been investigated previously as a material for asphalt modification. The prepared composition was preliminarily assessed according to chemical composition. Next, research dedicated to road application was conducted, including the following: determination of the resistance to hardening, aging under the influence of high temperature and air, as well as oxidation processes, assessment of penetration, and evaluation of the softening point. The conducted studies showed that the new composites with the addition of polymer waste and rubber crumb improve the thermal stability, elasticity, and resistance of bitumen to aging. Optimum concentrations of modifiers were determined that provide an increase in the performance characteristics of bitumen, including a decrease in the brittleness temperature and an increase in the softening temperature. The obtained results demonstrate the potential for the introduction of new composites based on recycled materials in road construction, contributing to increased environmental sustainability and economic efficiency. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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18 pages, 4110 KiB  
Article
Characterization of Asphalt Binder and Mixture for Enhanced Railway Applications
by Ilho Na, Hyemin Park, Jihyeon Yun, Ju Dong Park and Hyunhwan Kim
Materials 2025, 18(14), 3265; https://doi.org/10.3390/ma18143265 - 10 Jul 2025
Viewed by 242
Abstract
Although asphalt mixtures can be applied to railway tracks due to their viscoelastic properties, caution is required, as their ductility and brittleness are highly sensitive to temperature variations. In recent years, interest in the application of asphalt in railway infrastructure has increased, driven [...] Read more.
Although asphalt mixtures can be applied to railway tracks due to their viscoelastic properties, caution is required, as their ductility and brittleness are highly sensitive to temperature variations. In recent years, interest in the application of asphalt in railway infrastructure has increased, driven by the development of modified mixtures and the broader availability of performance-enhancing additives. Additionally, evaluation methods for railway tracks should be adapted to account for the distinct loading mechanisms involved, which differ from those of conventional roadways. In this study, the comprehensive properties of asphalt binders, mixtures, and testing methods—including physical and engineering characteristics—were assessed to improve the performance of asphalt concrete layers for potential applications in railroad infrastructure. The results of this study indicate that (1) the higher the performance grade (PG), the higher the indirect tensile strength (ITS) value achieved by the 13 mm mixture using PG76-22, which is higher than that of the PG64-22 mixture. This indicates that higher PG grades and modification contribute to improved tensile strength, beneficial for upper layers subjected to dynamic railroad loads. (2) The tensile strength ratio (TSR) increased from the unmodified mixture to over 92% in mixtures containing crumb rubber modifier (CRM) and styrenic thermoplastic elastomer (STE), demonstrating enhanced durability under freeze–thaw conditions. (3) Wheel tracking test results showed that modified mixtures exhibited more than twice the rutting resistance compared to PG64-22. The 13 mm aggregate mixtures also generally performed better than the 19 mm mixtures, indicating reduced permanent deformation under repeated loading. (4) It was concluded that asphalt is a suitable material for railroads, as its overall characteristics comply with standard specifications. Full article
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25 pages, 5828 KiB  
Article
Study on Performance and Aging Mechanism of Rubber-Modified Asphalt Under Variable-Intensity UV Aging
by Qian Liu, Fujin Hou, Dongdong Ge, Songtao Lv and Zihao Ju
Materials 2025, 18(13), 3186; https://doi.org/10.3390/ma18133186 - 5 Jul 2025
Viewed by 458
Abstract
Prolonged ultraviolet (UV) exposure accelerates aging and degradation, while conventional constant-intensity UV simulations do not reflect the variable nature of outdoor radiation. Aging duration and film thickness are both key factors affecting Rubber-Modified Asphalt (RMA), but how their combination influences RMA remains unclear. [...] Read more.
Prolonged ultraviolet (UV) exposure accelerates aging and degradation, while conventional constant-intensity UV simulations do not reflect the variable nature of outdoor radiation. Aging duration and film thickness are both key factors affecting Rubber-Modified Asphalt (RMA), but how their combination influences RMA remains unclear. To address this limitation, this research employed accelerated aging experiments under variable-intensity UV radiation to investigate the performance and aging mechanism of RMA across different aging durations and asphalt film thicknesses. Rheological properties were analyzed through rheological tests, and the UV aging mechanisms of RMA were revealed using FTIR and SEM. The results revealed that crumb rubber improved RMA’s UV aging resistance, including high-temperature performance, fatigue life, and low-temperature cracking resistance. Aging effects were more influenced in RMA with thinner films under prolonged UV exposure. After nine cycles of ultraviolet aging, the rutting resistance, elastic recovery, fatigue life, and low-temperature cracking resistance of RMA with a 1 mm film thickness were 1.33, 1.11, 0.54, and 0.67 times, respectively, those of RMA with a 2 mm film thickness subjected to three UV aging cycles. RMA demonstrated comparable high-temperature performance and elastic recovery under UV aging conditions corresponding to a 1.5 mm film thickness aged for three cycles and a 2.0 mm film thickness aged for six cycles, as well as a 1.0 mm film thickness aged for six cycles and a 1.5 mm film thickness aged for nine cycles. FTIR showed that the increased activity of C=C and C-H under photo-oxidative aging caused a greater impact on the carbonyl groups than the sulfoxide groups. Under high-intensity UV radiation, RMA with thinner films exhibited greater rubber powder detachment, increased surface oxidation, and a substantial widening of cracks. The rubber powder absorbed UV radiation, enhancing the stability of RMA. The maximum crack width of the 1 mm NA was twice that of RMA. These provided insight into the microstructural pattern of cracking resistance degradation caused by aging. This research provides theoretical support for the optimization of the anti-aging performance of RMA. Full article
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30 pages, 3586 KiB  
Article
Acoustic Analysis of Soundproofing Materials Using Recycled Rubber from Automobiles
by Miroslav Badida, Miriam Andrejiova, Miriama Pinosova and Marek Moravec
Materials 2025, 18(13), 3144; https://doi.org/10.3390/ma18133144 - 2 Jul 2025
Viewed by 289
Abstract
This article provides a comprehensive analysis of the acoustic properties of recycled rubber crumb, examined in two forms—loose granular and compacted specimens. The aim was to compare their acoustic properties depending on the size of the fraction, the thickness of the sample, and [...] Read more.
This article provides a comprehensive analysis of the acoustic properties of recycled rubber crumb, examined in two forms—loose granular and compacted specimens. The aim was to compare their acoustic properties depending on the size of the fraction, the thickness of the sample, and the degree of compaction, with measurements performed using a model BSWA SW433 impedance tube in the frequency band 100–2500 Hz. Experimental samples of recycled rubber crumb were prepared with various thicknesses (2, 4.5, and 7 cm) and of various fractions (0–4 mm), and the granular samples were compacted under a pressure of 250–750 kPa. The results showed that the highest transmission loss (TL) is achieved by fine fractions at higher pressure and with greater sample thickness; Fraction 1 (below 1 mm) at a pressure of 750 kPa and a thickness of 7 cm had the best acoustic properties. Through regression analysis, mathematical models of the dependence of transmission loss on the monitored parameters for all types of samples (granular/compacted) were created. The regression analysis confirmed that the thickness, pressure, and size of the fraction significantly affect the acoustic properties of the material. Recycled rubber crumb therefore represents an efficient and environmentally sustainable alternative to traditional insulation materials, and optimizing its parameters enables a wide range of practical acoustic applications in construction, transport infrastructure, and manufacturing industries. Full article
(This article belongs to the Special Issue Novel Materials for Sound-Absorbing Applications)
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43 pages, 4655 KiB  
Review
Advancements in Characterization and Potential Structural Seismic Performance of Alkali-Activated Concrete Incorporating Crumb Rubber: A State-of-the-Art Review
by Yousef Elbaz, Aman Mwafy, Hilal El-Hassan and Tamer El-Maaddawy
Sustainability 2025, 17(13), 6043; https://doi.org/10.3390/su17136043 - 1 Jul 2025
Viewed by 325
Abstract
The production of ordinary Portland cement has had a significant environmental impact, leading to increased interest in sustainable alternatives. This comprehensive review thus explores the performance and applications of rubberized alkali-activated concrete (RuAAC), an innovative material combining alkali-activated concrete with crumb rubber (CR) [...] Read more.
The production of ordinary Portland cement has had a significant environmental impact, leading to increased interest in sustainable alternatives. This comprehensive review thus explores the performance and applications of rubberized alkali-activated concrete (RuAAC), an innovative material combining alkali-activated concrete with crumb rubber (CR) from waste tires as a coarse/fine aggregate replacement. The study examined current research on the components, physical and mechanical properties, and seismic performance of RuAAC structures. Key findings revealed that CR addition enhances dynamic characteristics while reducing compressive strength by up to 63% at 50% CR replacement, though ductility improvements partially offset this reduction. Novel CR pretreatment methods, such as eggshell catalyzation, can enhance seismic resilience potential. While studies on the structural seismic performance of RuAAC are limited, relevant research on rubberized conventional concrete indicated several potential benefits, highlighting a critical gap in the current body of knowledge. Research on the behavior of RuAAC in full-scale structural elements and under seismic loading conditions remains notably lacking. By examining existing research and identifying crucial research gaps, this review provides a foundation for future investigations into the structural behavior and seismic response of RuAAC, potentially paving the way for its practical implementation in earthquake-resistant and sustainable construction. Full article
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25 pages, 1601 KiB  
Article
Effect of Steel Fibers on Shear Carrying Capacity of Rubberized Geopolymer Concrete Beams
by Divya S Nair and T Meena
Buildings 2025, 15(13), 2248; https://doi.org/10.3390/buildings15132248 - 26 Jun 2025
Viewed by 324
Abstract
Geopolymer concrete (GPC) offers reduced carbon emissions and employs industrial by-products such as fly ash and ground granulated blast furnace slag (GGBFS). In this study, the synergistic augmentation of shear carrying capacity in steel-fiber-reinforced rubberized geopolymer concrete (FRGC) incorporating industrial by-products such as [...] Read more.
Geopolymer concrete (GPC) offers reduced carbon emissions and employs industrial by-products such as fly ash and ground granulated blast furnace slag (GGBFS). In this study, the synergistic augmentation of shear carrying capacity in steel-fiber-reinforced rubberized geopolymer concrete (FRGC) incorporating industrial by-products such as fly ash, GGBFS, and recycled rubber for sustainable construction is investigated. The reinforced rubberized geopolymer concrete (RFRGC) mixtures contained 20% rubber crumbs as a partial replacement for fine aggregate, uniform binder, and alkaline activator. The findings revealed that 1.25% steel fiber achieved optimal hardened properties (compressive strength, flexural, and split tensile strength), with 12 M sodium hydroxide and oven curing achieving maximum values. An increase in molarity improved geopolymerization, with denser matrices, while oven curing boosted polymerization, enhancing the bonding between the matrix and the fiber. The effect of steel fiber on the shear carrying capacity of RFRGC beams without stirrups is also discussed in this paper. An increased fiber content led to an increased shear carrying capacity, characterized by an improvement in first crack load and a delayed ultimate failure. These results contribute to sustainable concrete technologies for specifically designed FRGC systems that can balance structural toughness, providing viable alternatives to traditional concrete without compromising strength capacity. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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26 pages, 1319 KiB  
Review
Analysis of the Opportunities, Benefits and Risks Associated with the Use of Recycled Materials in Flexible Aircraft Pavements
by Sean Jamieson, Luke Verstraten and Greg White
Materials 2025, 18(13), 3036; https://doi.org/10.3390/ma18133036 - 26 Jun 2025
Viewed by 428
Abstract
International waste policy promotes the reduction and re-use of waste materials, and in some cases, specifically calls for the use of recycled materials in pavements. In countries like Australia, most of the aircraft pavement network is constructed of flexible pavements. Consequently, understanding the [...] Read more.
International waste policy promotes the reduction and re-use of waste materials, and in some cases, specifically calls for the use of recycled materials in pavements. In countries like Australia, most of the aircraft pavement network is constructed of flexible pavements. Consequently, understanding the opportunities for recycled materials in flexible aircraft pavements is paramount to increasing the technology uptake. This paper reviews opportunities for the incorporation of recycled materials in flexible airport pavement construction, specifically, their application to particle substitution in unbound and asphaltic layers, use in stabilization treatments, and use as a bitumen modifier. Additionally, environmental product declarations are reviewed to provide a range of typical environmental costs for each recycled material when considering material processing for incorporation into flexible pavements. These materials are compared to virgin material environmental costs to determine which recycled materials provide the highest environmental benefit potential. It was concluded that particle replacement in unbound layers with waste materials had a similar environmental cost to using virgin materials. However, the requirement to dispose of waste material to the landfill can be significantly reduced. For asphaltic layers, recycled asphalt pavement as an asphalt mixture replacement, fly ash as a hydrated lime replacement, and waste plastic and crumbed rubber as a virgin polymer replacement all are effective in reducing the environmental cost. To further increase the technology uptake, a risk-based approach for the implementation of waste materials in airport flexible pavements is recommended, which considers performance testing, the depth of the pavement layer, and the pavement functional area. Full article
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40 pages, 4122 KiB  
Article
Stress–Strain Relationship of Rubberized Geopolymer Concrete with Slag and Fly Ash
by Sunday U. Azunna, Farah N. A. A. Aziz, Raizal S. M. Rashid and Ernaleza B. Mahsum
Constr. Mater. 2025, 5(3), 42; https://doi.org/10.3390/constrmater5030042 - 25 Jun 2025
Cited by 1 | Viewed by 325
Abstract
Rubberized concrete is a more environmentally friendly material than natural concrete as it helps to reduce rubber disposal issues and has superior impact resistance. Geopolymer concrete, on the other hand, is an economical concrete with higher mechanical properties than nominal concrete that uses [...] Read more.
Rubberized concrete is a more environmentally friendly material than natural concrete as it helps to reduce rubber disposal issues and has superior impact resistance. Geopolymer concrete, on the other hand, is an economical concrete with higher mechanical properties than nominal concrete that uses fly ash and slag, among other industrial solid wastes, to lower carbon footprints. Rubberized geopolymer concrete (RuGPC) combines the advantages of both concrete types, and a thorough grasp of its dynamic compressive characteristics is necessary for its use in components linked to impact resistance. Despite the advantages of RuGPC, predicting its mechanical characteristics is sometimes difficult because of variations in binder type and combination. This research investigated the combined effect of ground granulated blast furnace slag (GGBFS) and fly ash (FA) on the workability, compressive strength, and stress–strain characteristics of RuGPC with rubber at 0%, 10%, and 20% fine aggregate replacement. Thereafter, energy absorption and ductile characteristics were evaluated through the concrete toughness and ductility index. Numerical models were proposed for the cube compressive strength, modulus of elasticity, and peak strain of RuGPC at different percentages of crumb rubber. It was found that RuGPC made with GGBFS/FA had similar stress–strain characteristics to FA- and MK-based RuGPC. At 20% of crumb rubber aggregate replacement, the workability, compressive strength, modulus of elasticity, and peak stress of RuGPC reduced by 8.33%, 34.67%, 43.42%, and 44.97%, while Poisson’s ratio, peak, and ultimate strain increased by 30.34%, 8.56%, and 55.84%, respectively. The concrete toughness and ductility index increased by 22.4% and 156.67%. The proposed model’s calculated results, with R2 values of 0.9508, 0.9935, and 0.9762, show high consistency with the experimental data. RuGPC demonstrates high energy absorption capacity, making it a suitable construction material for structures requiring high-impact resistance. Full article
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14 pages, 5734 KiB  
Article
Rheological Behaviors of Rubber-Modified Asphalt Under Complicated Environment
by Xia Wu, Chunfeng Zhu, Zhenyu Wang, Lei Yang, Fang Liu, Jianxin Chen, Khusniddin Nuriddinov, Shukhrat Giyasov, Natalia Borisovna Morozova, Wenqing Shi, Chao Lu, Anastassios Papageorgiou and Di Tie
Polymers 2025, 17(13), 1753; https://doi.org/10.3390/polym17131753 - 25 Jun 2025
Viewed by 341
Abstract
While crumb rubber powder has demonstrated effectiveness in enhancing the mechanical properties of asphalt binders, its viscoelastic behavior under freeze–thaw conditions in clean water and de-icing salt, typically urban road conditions in winter, remains insufficiently explored. This study systematically investigated the microstructural evolution, [...] Read more.
While crumb rubber powder has demonstrated effectiveness in enhancing the mechanical properties of asphalt binders, its viscoelastic behavior under freeze–thaw conditions in clean water and de-icing salt, typically urban road conditions in winter, remains insufficiently explored. This study systematically investigated the microstructural evolution, compositional changes, and mechanical behavior of asphalt modified with rubber under the influence of freeze–thaw conditions in clean water and de-icing salt. The findings revealed that rubber powder incorporation accelerates the precipitation of oil, enhancing material stability in both aqueous and saline environments. Notably, asphalt containing 10% crumb rubber powder (Asphalt-10% RP) and 20% crumb rubber powder (Asphalt-20% RP) exhibit creep recovery rates 50.53% and 28.94% higher, respectively, under de-icing salt freeze–thaw cycles than under clean water freeze–thaw cycles. Therefore, in regions with extremely low temperatures and frequent snowfall, rubber powder exhibits significant research potential, providing theoretical support for the design of asphalt pavements in cold climates. Full article
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22 pages, 2102 KiB  
Article
Crumb Rubber (CR) and Low-Density Polyethylene (LDPE)-Modified Asphalt Pavement Assessment: A Mechanical, Environmental, and Life Cycle Cost Analysis Study
by Maram Saudy, Minas Guirguis, Ayman Saeed, Abdallah Elshenawy, Farida Elkaramany, Nadeen Dawoud, Mohamed Darwish and Mohamed AbouZeid
Sustainability 2025, 17(13), 5785; https://doi.org/10.3390/su17135785 - 24 Jun 2025
Viewed by 524
Abstract
Due to the growing consumption of plastic and rubber products, effective waste management solutions are crucial. This study evaluates the use of crumb rubber (CR), low-density polyethylene (LDPE), and their combination (CR+LDPE), as asphalt binder modifiers for improving pavement performance and sustainability. The [...] Read more.
Due to the growing consumption of plastic and rubber products, effective waste management solutions are crucial. This study evaluates the use of crumb rubber (CR), low-density polyethylene (LDPE), and their combination (CR+LDPE), as asphalt binder modifiers for improving pavement performance and sustainability. The analyses covered two critical pavement layers: the wearing surface (WS) and the treated base (TB). The methodology included (1) Binder Development and Testing; (2) Superpave Mix Design; (3) mechanical testing, including Indirect Tensile Strength Testing and Semi-Circular Bending Testing; (4) life cycle cost analysis; and (5) carbon footprint analysis. The results revealed that CR+LDPE significantly enhanced the fatigue resistance of the TB mixes, with a fracture energy increase of 47%, and increased the flexibility index by 53% in the WS. CR increased the flexibility index by about 146% in the TB layer, while LDPE increased the fracture energy by 21% in the WS layer. The life cycle cost analysis demonstrated that using LDPE, CR, and CR+LDPE reduced the life cycle costs by about 16% in the WS layer. Meanwhile, the life cycle carbon footprint analysis showed that using LDPE and CR+LDPE reduced the carbon footprint by about 87% and 81% for the TB and WS layers, respectively. The study findings highlight the mechanical, economic, and environmental benefits of incorporating wastes into asphalt pavements. Full article
(This article belongs to the Special Issue Sustainable Development of Asphalt Materials and Pavement Engineering)
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23 pages, 8462 KiB  
Article
Engineering and Durability Properties of Sustainable Bricks Incorporating Lime Kiln Dust, Ground Granulated Blast Furnace Slag, and Tyre Rubber Wastes
by Joy Ayankop Oke and Hossam Abuel-Naga
Buildings 2025, 15(12), 2079; https://doi.org/10.3390/buildings15122079 - 17 Jun 2025
Viewed by 378
Abstract
This study explores the potential of using sustainable materials in brick manufacturing by designing a novel brick mix in the laboratory, incorporating sand, lime kiln dust (LKD) waste, tyre rubber, and ground granulated blast furnace slag (GGBFS) waste. These cementless bricks blended LKD–GGBFS [...] Read more.
This study explores the potential of using sustainable materials in brick manufacturing by designing a novel brick mix in the laboratory, incorporating sand, lime kiln dust (LKD) waste, tyre rubber, and ground granulated blast furnace slag (GGBFS) waste. These cementless bricks blended LKD–GGBFS wastes as the binder agent and fine crumb rubber from waste tyres as a partial replacement for sand in measured increments of 0%, 5%, and 10% by volume of sand. Ordinary Portland cement (OPC) and fired clay bricks were sourced from the industry, and their properties were compared to those of the laboratory bricks. Tests performed on the industry and laboratory bricks included compressive strength (CS), freeze-thaw (F-T), and water absorption (WA) tests for comparison purposes. Additionally, scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) analyses were performed on the bricks to assess the morphological and mineralogical changes responsible for the observed strengths and durability. The CS and WA values of the engineered bricks were 12, 6, and 4 MPa, and 7, 12, and 15%, respectively, for 0, 5, and 10% crumb rubber replacements. The industry bricks’ average CS and WA values were 13 MPa and 8%, respectively. From the results obtained, the green laboratory bricks passed the minimum strength requirements for load-bearing and non-load-bearing bricks, which can be used to construct small houses. Lastly, the engineered bricks demonstrated strength and durability properties comparable to those of the industry-standard bricks, indicating their potential as a sustainable alternative to help divert waste from landfills, reduce the pressure on natural fine sand extraction, and support eco-conscious brick production for a sustainable environment. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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18 pages, 1973 KiB  
Article
Characterizing the Cracking Behavior of Large-Scale Multi-Layered Reinforced Concrete Beams by Acoustic Emission Analysis
by Yara A. Zaki, Ahmed A. Abouhussien and Assem A. A. Hassan
Sensors 2025, 25(12), 3741; https://doi.org/10.3390/s25123741 - 15 Jun 2025
Viewed by 327
Abstract
In this study, acoustic emission (AE) analysis was carried out to evaluate and quantify the cracking behavior of large-scale multi-layered reinforced concrete beams under flexural tests. Four normal concrete beams were repaired by adding a layer of crumb rubberized engineered cementitious composites (CRECCs) [...] Read more.
In this study, acoustic emission (AE) analysis was carried out to evaluate and quantify the cracking behavior of large-scale multi-layered reinforced concrete beams under flexural tests. Four normal concrete beams were repaired by adding a layer of crumb rubberized engineered cementitious composites (CRECCs) or powder rubberized engineered cementitious composites (PRECCs), in either the tension or compression zone of the beam. Additional three unrepaired control beams, fully cast with either normal concrete, CRECCs, or PRECCs, were tested for comparison. Flexural tests were performed on all the tested beams in conjunction with AE monitoring until failure. AE raw data obtained from the flexural testing was filtered and then analyzed to detect and assess the cracking behavior of all the tested beams. A variety of AE parameters, including number of hits and cumulative signal strength, were utilized to study the crack propagation throughout the testing. Furthermore, b-value and intensity analyses were implemented and yielded additional parameters called b-value, historic index [H (t)], and severity (Sr). The analysis of the changes in the AE parameters allowed the identification of the first crack in all tested beams. Moreover, varying the rubber particle size (crumb rubber or powder rubber), repair layer location, or AE sensor location showed a significant impact on the number of hits and signal amplitude. Finally, by using the results of the study, it was possible to develop a damage quantification chart that can identify different damage stages (first crack and ultimate load) related to the intensity analysis parameters (H (t) and Sr). Full article
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24 pages, 11392 KiB  
Article
Microstructural Evolution and Rheological Enhancement of Asphalt–Rubber Binders: Unveiling the Role of Morphology in Performance
by Eslam Deef-Allah, Mohyeldin Ragab, Mohamed Attia and Magdy Abdelrahman
Buildings 2025, 15(12), 1963; https://doi.org/10.3390/buildings15121963 - 6 Jun 2025
Cited by 1 | Viewed by 548
Abstract
Understanding the development of an asphalt binder’s internal network structure is essential when interacting asphalt and crumb rubber. Thus, the focus of this study was to reveal the development of asphalt–rubber binders’ (A-RBs) network structures at different interaction times and their correlation with [...] Read more.
Understanding the development of an asphalt binder’s internal network structure is essential when interacting asphalt and crumb rubber. Thus, the focus of this study was to reveal the development of asphalt–rubber binders’ (A-RBs) network structures at different interaction times and their correlation with performance. Atomic force microscopy (AFM) was utilized to image the morphologies of the binders, and the binders’ performances were explored rheologically with a dynamic shear rheometer. Extending the interaction time to 8 h and utilizing a soft binder altered the network structures from agglomerated dispersoids—minuscule distributed phase zones embedded in the continuous matrix of the asphalt binder—to well-organized lamellar structures. At 8 h, using a softer binder increased stiffness by 25% and elasticity by 15%, accelerating early rubber dissolution. Extending the interaction time from 4 to 8 h increased rubber dissolution by 5–23%, depending on the binder type. The 150% increase in stress overshoot for A-RBs with the soft binder versus those with the stiff one reflects the development of the network structure. At 8 h, the soft binder reduced the AFM mean phase angle by 10% and the standard deviation by 64%, indicating a more homogeneous and stable network than that obtained with the stiff binder. Thus, the 8 h interaction time and soft binder facilitated rubber swelling and enhanced component diffusion, aiding in the formation of a homogeneous network. Full article
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