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Search Results (2,192)

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50 pages, 7780 KB  
Systematic Review
Intelligent Eyes on Buildings: A Scientometric Mapping and Systematic Review of AI-Based Crack Detection and Predictive Diagnostics of Building Structures
by Mehdi Mohagheghi, Ali Bahadori-Jahromi and Shah Room
Encyclopedia 2026, 6(4), 75; https://doi.org/10.3390/encyclopedia6040075 - 27 Mar 2026
Abstract
Artificial Intelligence (AI)-based crack detection in buildings uses computer vision and deep learning to automatically identify structural cracks from inspection images. In recent years, many studies have explored this topic, but the overall development of the field, its methodological practices, and the remaining [...] Read more.
Artificial Intelligence (AI)-based crack detection in buildings uses computer vision and deep learning to automatically identify structural cracks from inspection images. In recent years, many studies have explored this topic, but the overall development of the field, its methodological practices, and the remaining challenges are still not fully clear. Unlike most previous reviews that focus mainly on technical methods, this study combines a large-scale scientometric mapping of the research field with a focused technical analysis of recent AI-based crack detection methods specifically applied to building structures. This study therefore provides a dual-layer review covering research published between 2015 and 2025. A total of 146 Scopus-indexed publications were analysed using Visualization of Similarities viewer (VOSviewer) to examine publication growth, thematic evolution, collaboration patterns, and citation structures. In addition, a focused technical review of 36 highly relevant studies was carried out to analyse task formulations, model families, datasets, evaluation protocols, and methodological practices. The results show a rapid increase in research activity after 2020, largely driven by advances in deep-learning and Unmanned Aerial Vehicle (UAV)-based inspections. At the same time, collaboration networks remain uneven, and citation influence is concentrated in a limited number of research communities. The technical review further shows that most studies focus on detection-level tasks, particularly You Only Look Once (YOLO)-based models, while predictive diagnostics, automated inspection reporting, and decision-oriented Structural Health Monitoring (SHM) are still rarely addressed. Current datasets and evaluation protocols also remain mostly perception-oriented, which makes it difficult to assess robustness, generalisability and long-term predictive capability. Full article
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31 pages, 9451 KB  
Article
Quantitative Microstructure Characterization in Additively Manufactured Nickel Alloy 625 Using Image Segmentation and Deep Learning
by Tuğrul Özel, Sijie Ding, Amit Ramasubramanian, Franco Pieri and Doruk Eskicorapci
Machines 2026, 14(4), 366; https://doi.org/10.3390/machines14040366 - 26 Mar 2026
Abstract
Laser Powder Bed Fusion for metals (PBF-LB/M) is a complex additive manufacturing process in which metal powder is selectively melted layer-by-layer to fabricate 3D parts. Process parameters critically influence the resulting microstructure in nickel alloys, with features such as melt pool marks, grain [...] Read more.
Laser Powder Bed Fusion for metals (PBF-LB/M) is a complex additive manufacturing process in which metal powder is selectively melted layer-by-layer to fabricate 3D parts. Process parameters critically influence the resulting microstructure in nickel alloys, with features such as melt pool marks, grain size and orientation, porosity, and cracks serving as key process signatures. These features are typically analyzed post-process to identify suboptimal conditions. This research aims to develop automated post-process measurement and analysis techniques using image processing, pattern recognition, and statistical learning to correlate process parameters with part quality. Optical microscopy images of build surfaces are analyzed using machine learning algorithms to evaluate porosity, grain size, and relative density in fabricated test coupons. Effect plots are generated to identify trends related to increasing energy density. A novel deep learning approach based on Mask R-CNN is used to detect and segment melt pool regions in optical microscopy images. From the segmented regions, melt pool dimensions—such as width, depth, and area—are extracted using bounding geometry coordinates. Manually labeled images (Type I and Type II) are used to train the model. A comparison between ResNet-50 and ResNet-101 backbones shows that the ResNet-50-based model (Model 2) achieves superior performance, with lower training loss (0.1781 vs. 0.1907) and validation loss (8.6140 vs. 9.4228). Quantitative evaluation using the Jaccard index, precision, and recall metrics shows that the ResNet-101 backbone outperforms ResNet-50, achieving about 4% higher mean Intersection-over-Union, with values of 0.85 for Type I and 0.82 for Type II melt pools, where Type I is detected more accurately due to its more regular morphology and clearer boundaries. By extending Faster R-CNNs with a mask prediction branch, the method allows for precise melt pool measurements, providing valuable insights into process quality and dimensional accuracy, and aiding in the detection of defects in PBF-LB-fabricated parts. Full article
(This article belongs to the Special Issue Artificial Intelligence in Mechanical Engineering Applications)
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34 pages, 9746 KB  
Article
A Four-Dimensional Historical Building Defect Information Modeling (HBDIM) Framework Integrating Digital Documentation and Nanomaterial Consolidation for Sustainable Stucco Conservation
by Ahmad Baik, Amer Habibullah, Ahmed Sallam, Tarek Salah and Mohamed Saleh
Sustainability 2026, 18(7), 3244; https://doi.org/10.3390/su18073244 - 26 Mar 2026
Abstract
This study proposes a four-dimensional Historical Building Defect Information Modeling (HBDIM) framework designed to support the documentation, diagnosis, and conservation of deteriorated historic stucco elements. The framework integrates multi-source digital documentation techniques, including terrestrial laser scanning (TLS), high-resolution photogrammetry, and automated total station [...] Read more.
This study proposes a four-dimensional Historical Building Defect Information Modeling (HBDIM) framework designed to support the documentation, diagnosis, and conservation of deteriorated historic stucco elements. The framework integrates multi-source digital documentation techniques, including terrestrial laser scanning (TLS), high-resolution photogrammetry, and automated total station measurements with laboratory-based material diagnostics to create a unified digital environment for defect detection and conservation assessment. The approach was applied to the Baron Empain Palace in Egypt as a representative case study of complex architectural heritage affected by material deterioration. Within the HBDIM workflow, point cloud processing and defect-oriented information modeling were used to identify and spatially localize deterioration features such as cracking, erosion, and material loss. Laboratory investigations—including computed tomography (CT), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray fluorescence (XRF)—were conducted to evaluate the effectiveness of calcium hydroxide nanoparticle consolidation treatments and to relate microstructural material behavior to spatially mapped defects within the digital model. Mechanical testing demonstrated a significant improvement in material performance, with treated stucco samples exhibiting an average compressive strength increase of approximately 69.06% compared to untreated specimens. The results demonstrate that integrating digital documentation, defect-oriented modeling, and material diagnostics within a four-dimensional framework provides a robust platform for linking geometric deterioration patterns with material-level conservation performance. By embedding diagnostic data and treatment outcomes within a temporally structured digital model, the HBDIM approach supports preventive conservation strategies, long-term monitoring, and data-driven decision-making in sustainable heritage management. Full article
(This article belongs to the Special Issue Cultural Heritage Conservation and Sustainable Development)
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14 pages, 16767 KB  
Article
Impact of Chloride Impurities on the Corrosion Behavior of Stainless Steel in Molten Alkali Carbonate Salts for Concentrated Solar Power Systems
by Jing Luo, Ning Li, Naeem ul Haq Tariq, Tianying Xiong and Xinyu Cui
Materials 2026, 19(7), 1312; https://doi.org/10.3390/ma19071312 - 26 Mar 2026
Abstract
This study clarifies the catalytic role of chloride ions on the corrosion performance of SS316L alloy immersed in molten LiNaK carbonate salt at 700 °C. Accordingly, isothermal static immersion corrosion tests were systematically conducted under different experimental conditions. Our results revealed that the [...] Read more.
This study clarifies the catalytic role of chloride ions on the corrosion performance of SS316L alloy immersed in molten LiNaK carbonate salt at 700 °C. Accordingly, isothermal static immersion corrosion tests were systematically conducted under different experimental conditions. Our results revealed that the presence of Cl significantly accelerates the corrosion process: the rate constant of the corroded samples increased from 11.3 × 10−2 mg/cm2 to 13.8 × 10−2 mg/cm2 with the addition of Cl. Continuous migration of Cl2 and volatile metal chlorides leads to the formation of obvious pores, transverse cracks along grain boundaries, surface wrinkles, and partial spalling of the oxide scale, thereby severely aggravating substrate degradation. Notably, no chlorine-containing compounds or chlorine-rich regions were detected in the corroded samples, confirming that chlorine is not consumed in the corrosion process, rather it acts as an autocatalyst through the cyclic process of “oxidation–diffusion–reaction–regeneration”. Full article
(This article belongs to the Section Corrosion)
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21 pages, 7573 KB  
Article
A Real-Time Detection Approach for Bridge Crack
by Tingjuan Wang, Jiuyuan Huo and Xinping Wu
Algorithms 2026, 19(4), 247; https://doi.org/10.3390/a19040247 - 25 Mar 2026
Viewed by 69
Abstract
To meet the requirement of real-time bridge crack detection, this paper proposes a lightweight detection model based on YOLOv7-tiny. First, an edge-preserved image enhancement method is proposed. It effectively enhances the image contrast and preserves the structural features of crack edges. This provides [...] Read more.
To meet the requirement of real-time bridge crack detection, this paper proposes a lightweight detection model based on YOLOv7-tiny. First, an edge-preserved image enhancement method is proposed. It effectively enhances the image contrast and preserves the structural features of crack edges. This provides a high-quality data foundation for the detection network. Second, a LWCSP module is introduced. This module integrates hybrid convolution and shuffle operations. It reduces the model’s parameter count and computation. Simultaneously, it maintains strong feature representation capability. A good balance between detection performance and efficiency is achieved. Finally, an improved SWise-IoU is proposed to optimize the bounding box regression in YOLOv7-tiny. This method dynamically evaluates sample quality. It enables differentiated gradient adjustment for samples of different qualities. This promotes sufficient learning of sample features by the model, thereby improving detection accuracy. Experimental results show that the proposed model delivers strong performance on a public bridge crack dataset. Compared to the baseline, the mAP@0.5 is 12.1 higher, and model size, parameter count, and FLOPs are reduced by 7.3%, 8.03%, and 10%, respectively. The final model size is only 11.4 MB, and mAP@0.5 is 86.1%, suitable for a real-time crack detection task. Full article
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23 pages, 4097 KB  
Article
Real-Time Damage Detection and Electromechanical Response of Steel Fiber-Reinforced Self-Sensing Concrete Under Compressive and Tensile Loading
by Ahmed S. Eisa, Ahmad A. Attia, Jozef Selín and Pavol Purcz
Buildings 2026, 16(7), 1283; https://doi.org/10.3390/buildings16071283 - 24 Mar 2026
Viewed by 160
Abstract
The integration of real-time monitoring capabilities into concrete materials offers significant potential for improving the safety and durability of building infrastructure. This study investigates the real-time electromechanical behavior of steel fiber-reinforced self-sensing concrete under compressive and splitting tensile loading. Eighteen cubes (150 × [...] Read more.
The integration of real-time monitoring capabilities into concrete materials offers significant potential for improving the safety and durability of building infrastructure. This study investigates the real-time electromechanical behavior of steel fiber-reinforced self-sensing concrete under compressive and splitting tensile loading. Eighteen cubes (150 × 150 × 150 mm) and eighteen cylinders (150 × 300 mm) containing 0.5%, 1.5%, and 3% steel fiber volume fractions were tested. Electrical resistance was continuously recorded at one-second intervals using an Arduino–ESP32-based system, enabling in situ tracking of damage evolution. The conductive steel fiber network functioned as an intrinsic sensing phase, where load-induced microstructural changes altered electrical pathways. Resistance variations consistently preceded visible cracking, with pronounced nonlinear increases observed at 65–80% of peak load, indicating micro-crack initiation. Distinct electromechanical stages were identified, including elastic stability, compaction-induced resistance reduction near yield, and rapid resistance growth during crack propagation. Higher fiber contents improved both mechanical performance and sensing sensitivity through enhanced crack-bridging and conductive network stability. Although curing age influenced baseline resistance, reliable real-time damage detection was achieved across all specimens. The findings demonstrate the feasibility of steel fiber-reinforced concrete as a cost-effective, distributed monitoring material for early damage detection in building structures. Full article
(This article belongs to the Special Issue Advances in Natural Building and Construction Materials (2nd Edition))
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38 pages, 150385 KB  
Article
ERD-YOLO-DMS: A Multi-Domain Fusion Framework for High-Speed Real-Time Online Plywood Veneer Detection
by Hongxu Li, Zhihong Liang, Mingming Qin, Shihuan Xie, Yuxiang Huang, Xinyu Tong and Linghao Dai
Forests 2026, 17(4), 404; https://doi.org/10.3390/f17040404 - 24 Mar 2026
Viewed by 33
Abstract
Plywood has emerged as a key sustainable material in modern building. Yet, ensuring its consistent performance requires rigorous quality control of the rotary-cut veneers used in its manufacture. This task is complicated by the high-speed nature of industrial conveyors, where motion blur and [...] Read more.
Plywood has emerged as a key sustainable material in modern building. Yet, ensuring its consistent performance requires rigorous quality control of the rotary-cut veneers used in its manufacture. This task is complicated by the high-speed nature of industrial conveyors, where motion blur and the complex, varying textures of eucalyptus wood drastically reduce the effectiveness of real-time surface inspection. This study proposes an intelligent, real-time defect detection system specifically optimized for the diverse defect morphology of eucalyptus veneers. A lightweight model, YOLOv11-DMS-Veneers, was developed by integrating MobileNetV4 as the backbone, a Dynamic Head for multi-scale feature extraction, and a Shape-IoU loss function to precisely localize irregular defects like cracks and knots. Additionally, an ERD video enhancement framework (combining ESRGAN, RIFE, and DnCNN) was implemented to mitigate motion blur in dynamic environments. Experimental results demonstrate that the proposed model achieves a mean Average Precision (mAP@50) of 96.0% and a Precision of 95.7% with a low computational cost of only 4.5 GFlops, significantly outperforming traditional algorithms. Notably, the detection precision for challenging linear cracks reached 93.9%. In dynamic tests at conveyor speeds up to 24 m/min, the video enhancement strategy increased the average detection confidence by 0.288, maintaining a maximum confidence of 0.890. This technology offers a robust solution for the automated quality control of eucalyptus veneers, facilitating the production of high-performance plywood and advancing the efficient application of engineered wood in the building industry. Full article
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27 pages, 7096 KB  
Article
From Simulation to Reality: GAN-Based Transformation of Pavement Defect Images for YOLO Detection
by Jiangang Yang, Shukai Yu, Yuquan Yao, Shiji Cao and Xiaojuan Ai
Appl. Sci. 2026, 16(6), 2978; https://doi.org/10.3390/app16062978 - 19 Mar 2026
Viewed by 167
Abstract
The application of three-dimensional ground-penetrating radar (3D GPR) for intelligent pavement defect analysis is often constrained by the limited availability of labeled samples. To address this challenge, this study employed Ground Penetrating Radar Maxwell (GprMax) to simulate typical pavement defects, including cracks, loose [...] Read more.
The application of three-dimensional ground-penetrating radar (3D GPR) for intelligent pavement defect analysis is often constrained by the limited availability of labeled samples. To address this challenge, this study employed Ground Penetrating Radar Maxwell (GprMax) to simulate typical pavement defects, including cracks, loose materials, and interlayer debonding. A Cycle-Consistent Generative Adversarial Network (Cycle-GAN) was then introduced to perform style transfer on the simulated images, thereby reducing the domain gap between simulated and real radar images. Furthermore, four You Only Look Once (YOLO) models—YOLO version 5, YOLOX, YOLO version 7, and YOLO version 8—were systematically compared using real datasets to identify the best-performing model, which was subsequently used to evaluate the effect of different proportions of synthetic data on detection performance. The results demonstrated that the moderate inclusion of synthetic data improved the recognition accuracy of loose defects (from 76.7% to 78.9%), whereas its impact on crack and debonding detection was negative. Moreover, excessive reliance on synthetic data led to overfitting, thereby reducing the model’s generalization capability. Among the four models, YOLOv7 achieved the best overall performance, with a mean Average Precision (mAP) of 83.4% and a crack detection rate of 88.2%. This study thus provides a feasible technical pathway and model selection reference for automated GPR-based pavement defect identification, offering practical value for efficient and accurate road maintenance inspections. Full article
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15 pages, 7604 KB  
Article
Fatigue Damage in Shot-Peened Al7075-T6 Alloy: Correlation Between Acoustic Emission Spectra and Fractographic Analysis
by Matteo Benedetti, Vigilio Fontanari, Emiliano Rustighi, Pasquale Gallo and Michele Bandini
Metals 2026, 16(3), 346; https://doi.org/10.3390/met16030346 - 19 Mar 2026
Viewed by 165
Abstract
Shot-peening treatments improve the fatigue performance of mechanical components thanks to the surface modifications introduced and mainly due to the residual compressive stresses present in the layer of material near the shot-peened surface. There is no unanimous agreement in scientific literature regarding the [...] Read more.
Shot-peening treatments improve the fatigue performance of mechanical components thanks to the surface modifications introduced and mainly due to the residual compressive stresses present in the layer of material near the shot-peened surface. There is no unanimous agreement in scientific literature regarding the kinetics of the damage process. However, it is generally accepted that, due to morphological and microstructural changes in the shot-peened layer, the material is more prone to early crack initiation, the propagation of which is then significantly slowed down or even stopped by the local stress field. This work focuses on applying the acoustic emission (AE) technique to detect fatigue crack initiation and propagation in shot-peened Al-alloy components. The analysis is conducted on Al-7075-T6 alloy, subjected to different shot-peening conditions and fatigue tested under alternating four-point bending. The results from the AE analyses are then correlated with a fractographic analysis. For all shot-peening conditions investigated, acoustic emission consistently indicated probable crack nucleation at approximately two-thirds of the total fatigue life, followed by a significant damage accumulation phase prior to dominant crack propagation. The final increase in acoustic activity coincided with the measurable loss of stiffness, confirming the onset of accelerated crack growth leading to fracture. The results demonstrate that, despite some experimental challenges, AE monitoring has the potential for the early detection of damage initiation. Full article
(This article belongs to the Special Issue Advances in the Fatigue and Fracture Behaviour of Metallic Materials)
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30 pages, 26587 KB  
Article
Research on Synthetic Data Methods and Detection Models for Micro-Cracks
by Yaotong Jiang, Tianmiao Wang, Xuanhe Chen and Jianhong Liang
Sensors 2026, 26(6), 1883; https://doi.org/10.3390/s26061883 - 17 Mar 2026
Viewed by 176
Abstract
Micro-crack detection on concrete surfaces is challenging because labeled micro-crack data are scarce, crack cues are extremely weak (often only a few pixels wide), and complex backgrounds (e.g., non-uniform illumination, shadows, and stains) degrade feature extraction; this study aims to improve both data [...] Read more.
Micro-crack detection on concrete surfaces is challenging because labeled micro-crack data are scarce, crack cues are extremely weak (often only a few pixels wide), and complex backgrounds (e.g., non-uniform illumination, shadows, and stains) degrade feature extraction; this study aims to improve both data availability and detection robustness for practical inspection. A Poisson image editing-based synthesis strategy is developed to generate visually coherent micro-crack samples via gradient-domain blending, and a Complex-Scene-Tolerant YOLO (CST-YOLO) detector is proposed on top of YOLOv10, following an “lighting decoupling–global perception–micro-feature enhancement” design. CST-YOLO integrates an Lighting-Adaptive Preprocessing Module (LAPM) to suppress illumination/shadow perturbations, a Spatial–Channel Sparse Transformer (SCS-Former) to model long-range crack topology efficiently, and a Small Object Focus Block (SOFB) to enhance micro-scale cues under cluttered backgrounds. Experiments are conducted on a 650-image dataset (200 real and 450 synthesized), in which synthesized samples are used only for training, and the validation/test sets contain only real images, with a 7:2:1 split. CST-YOLO achieves 0.990 mAP@0.5 and 0.926 mAP@0.5:0.95 at 139 FPS, and ablation results indicate complementary contributions from LAPM, SCS-Former, and SOFB. These results support the effectiveness of combining realistic synthesis and architecture-level robustness for real-time micro-crack detection in complex scenes. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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20 pages, 4366 KB  
Article
Intelligent Detection of Asphalt Pavement Cracks Based on Improved YOLOv8s
by Jinfei Su, Jicong Xu, Chuqiao Shi, Yuhan Wang, Shihao Dong and Xue Zhang
Coatings 2026, 16(3), 359; https://doi.org/10.3390/coatings16030359 - 12 Mar 2026
Viewed by 288
Abstract
The intelligent detection of asphalt pavement cracks has become increasingly important for ensuring service performance of road infrastructure. Traditional manual detection has significant safety hazards and insufficient accuracy. Furthermore, existing deep learning models still face challenges, including missed detection, false alarms, and poor [...] Read more.
The intelligent detection of asphalt pavement cracks has become increasingly important for ensuring service performance of road infrastructure. Traditional manual detection has significant safety hazards and insufficient accuracy. Furthermore, existing deep learning models still face challenges, including missed detection, false alarms, and poor performance in small target detection under complex conditions. This investigation adopts unmanned aerial vehicles (UAVs) to acquire pavement distress information and develops an intelligent detection approach for asphalt pavement crack based on improved YOLOv8s. First, the Spatial Pyramid Pooling Fast (SPPF) module is replaced with the Spatial Pyramid Pooling Fast with Cross Stage Partial Connections (SPPFCSPC) module in the backbone network to enhance the multi-scale feature fusion capability. Secondly, the Convolutional Block Attention Module (CBAM) module is introduced to the neck network to optimize the feature weights in both channel and spatial attention. Meanwhile, the Efficient Intersection over Union (EIoU) loss is adopted to improve accuracy. Finally, the Crack_Dataset is established, and the ablation experiments are conducted to verify the reliability of the detection model. The research indicates that the improved model achieves Precision, Recall, and mAP@0.5 of 83.9%, 79.6%, and 83.9%, respectively, representing increases of 1.5%, 1.3%, and 1.4%, compared with the baseline model. In comparison with mainstream object detection algorithms such as YOLOv5s and YOLOv8s, the proposed method attains an F1-score, mAP@0.5, and mAP@[0.5–0.95] of 0.82, 83.9%, and 46.6%, respectively, demonstrating a performance improvement. Based on the improved detection model, a pavement crack detection system was designed and implemented using PyQt5. This system supports image, video, and real-time camera input and detection. Full article
(This article belongs to the Special Issue Pavement Surface Status Evaluation and Smart Perception)
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26 pages, 10324 KB  
Article
Comparison of Linear and Nonlinear Ultrasonic Features for the Analysis of Concrete Under Compression
by Francesco Medaglia, Sebastiano Candamano, Antonio Iorfida, Stefano Laureti, Danilo Martino, Giacinto Porco, Marco Ricci and Rocco Zito
Appl. Sci. 2026, 16(6), 2715; https://doi.org/10.3390/app16062715 - 12 Mar 2026
Viewed by 159
Abstract
The early detection and monitoring of stress-induced damage in concrete is a key goal for nondestructive evaluation and structural health monitoring of civil structures. Both linear and nonlinear ultrasonic testing methods have been developed for this purpose. The Ultrasonic Pulse Velocity (UPV) test [...] Read more.
The early detection and monitoring of stress-induced damage in concrete is a key goal for nondestructive evaluation and structural health monitoring of civil structures. Both linear and nonlinear ultrasonic testing methods have been developed for this purpose. The Ultrasonic Pulse Velocity (UPV) test is the standard linear technique and is reliable and easy to use, but it typically detects defects only after micro-cracks coalesce or grow beyond a threshold size. To enable earlier detection, features extracted from the nonlinear ultrasonic response—especially harmonics generation—have been proposed. However, these approaches often require complex measurement protocols, and their signal-to-noise ratio (SNR) can be limited. In this study, we leverage an exponential swept-sine pulse-compression (ESS–PuC) procedure to characterize both linear and nonlinear responses from a single measurement. We define and extract several features from both responses, and use them to monitor micro-crack initiation and growth in concrete specimens under gradually increasing compressive load. This enables a qualitative comparison of their characteristics and performance in detecting crack formation. Full article
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15 pages, 4207 KB  
Communication
Enhancing Ultrasonic Crack Sizing Accuracy in Rails: The Role of Effective Velocity and Hilbert Envelope Extraction
by Trung Thanh Ho and Toan Thanh Dao
Micromachines 2026, 17(3), 346; https://doi.org/10.3390/mi17030346 - 12 Mar 2026
Viewed by 207
Abstract
Ultrasonic testing is a prevalent method for non-destructive evaluation of railway rails; however, conventional Time-of-Flight (ToF) approaches applied in practical dry-coupled inspections often rely on simplified assumptions regarding wave propagation velocity and neglect complex waveform characteristics. This paper presents a robust [...] Read more.
Ultrasonic testing is a prevalent method for non-destructive evaluation of railway rails; however, conventional Time-of-Flight (ToF) approaches applied in practical dry-coupled inspections often rely on simplified assumptions regarding wave propagation velocity and neglect complex waveform characteristics. This paper presents a robust depth estimation framework for surface-breaking cracks that enhances sizing accuracy through effective velocity calibration and Hilbert envelope extraction. Unlike standard methods that assume the free-space speed of sound in air (343 m/s) for wave propagation within the air-filled gap of a surface-breaking crack, we propose an effective velocity model derived from in situ calibration to account for the boundary layer viscosity and thermal conduction effects within narrow crack geometries. The signal processing chain incorporates spectral analysis, band-pass filtering, and Hilbert Transform-based envelope detection to mitigate noise and resolve phase ambiguities. Experimental validation on steel specimens with controlled defects (0.2–10.0 mm) demonstrates that the proposed method achieves an exceptional linear correlation (R2 ≈ 0.9976). The calibrated effective velocity was determined to be 289.3 m/s, approximately 15.6% lower than the speed of sound in air, confirming the significant influence of confinement effects. Furthermore, excitation parameters were optimized, identifying that high-voltage excitation (≥110 V) and a tuned pulse width (≈150 ns) are critical for maximizing the signal-to-noise ratio. The results confirm that combining physical model calibration with advanced signal analysis significantly reduces systematic errors, paving the way for portable, high-precision rail inspection systems. Full article
(This article belongs to the Collection Piezoelectric Transducers: Materials, Devices and Applications)
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41 pages, 8829 KB  
Review
Mechanisms, Sensors, and Signals for Defect Formation and In Situ Monitoring in Metal Additive Manufacturing
by Sanae Tajalli Nobari, Fabian Hanning, Yongcui Mi and Joerg Volpp
Eng 2026, 7(3), 129; https://doi.org/10.3390/eng7030129 - 11 Mar 2026
Viewed by 450
Abstract
Metal additive manufacturing (AM) facilitates the production of geometrically complex components, yet its broader industrial use remains limited by the risk of defect formation and uncertainties in their detection, originating from the highly dynamic and high-temperature process environment. To make additive manufacturing more [...] Read more.
Metal additive manufacturing (AM) facilitates the production of geometrically complex components, yet its broader industrial use remains limited by the risk of defect formation and uncertainties in their detection, originating from the highly dynamic and high-temperature process environment. To make additive manufacturing more reliable and establish high-quality parts, it is important to understand how these defects form and how their characteristics appear during the process. This review explains the main causes of common defects, such as cracking, porosity, lack of fusion, and inclusions in metal AM processes, including Powder Bed Fusion and Directed Energy Deposition. It also connects main defect formation mechanisms to the optical, thermal, acoustic, and spectroscopic signals that can be measured during the process. Moreover, it is described how commonly used in situ monitoring systems work and how their signals correspond to melt pool dynamics, vapor plume, particle movement, and the solidification process for each kind of defect. An overview is provided of how data from these systems are analyzed, including the extraction of features from images, the evaluation of temperature fields, and the use of time and frequency domain techniques for various signals. By linking the physics of defect formation to measurable process signals, the interpretation of sensor data is enabled, and potential strategies for monitoring specific problems are outlined. Finally, recent developments are examined, including the integration of multiple sensors, advanced feature-representation approaches, and real-time data interpretation coupled with adaptive control. Together, these directions represent promising advances towards more intelligent and reliable monitoring systems for the future of metal AM. Full article
(This article belongs to the Section Materials Engineering)
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27 pages, 5110 KB  
Article
HAIS-SegFormer: A Lightweight Underwater Crack Segmentation Network Based on Hybrid Attention and Feature Inhibition
by Gang Li, Junchi Zhang and Kun Hu
J. Mar. Sci. Eng. 2026, 14(6), 526; https://doi.org/10.3390/jmse14060526 - 10 Mar 2026
Viewed by 350
Abstract
Underwater crack detection is critical for the structural health monitoring of concrete dams; however, complex turbid environments and limited computational resources on underwater robots pose significant challenges. This study proposes HAIS-SegFormer, a lightweight segmentation network utilizing a Mix Transformer backbone. We introduce a [...] Read more.
Underwater crack detection is critical for the structural health monitoring of concrete dams; however, complex turbid environments and limited computational resources on underwater robots pose significant challenges. This study proposes HAIS-SegFormer, a lightweight segmentation network utilizing a Mix Transformer backbone. We introduce a tandem Hybrid Attention mechanism—cascading Coordinate Attention (CoordAtt) and Convolutional Block Attention Modules (CBAM)—to preserve long-range topological connectivity and refine local edge details. Furthermore, a Feature Inhibition Module (FIM), modeled after biological lateral inhibition, is designed to actively suppress high-frequency background noise such as water plants. Experimental results on an underwater crack dataset demonstrate that HAIS-SegFormer achieves a favorable trade-off between segmentation accuracy (71.66% mIoU) and computational efficiency (73 FPS, 3.80 M parameters). The proposed framework provides a robust and resource-efficient solution for automated underwater inspections. Full article
(This article belongs to the Section Ocean Engineering)
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