Search Results (385)

Ensuring thermal stability is a major concern in lithium-ion battery systems. Although phase change materials (PCMs) provide a passive approach for temperature regulation, they are limited by poor heat conduction and potential leakage during phase transitions. This study develops a novel composite PCM (CPCM) using paraffin (PA) as the matrix, copper foam (CF) as a conductive skeleton (10–30 pores per inch, PPI), and a low-melting-point alloy (LMA) as an encapsulant to prevent leakage. The effects of CF pore size on thermal conductivity, impregnation ratio, and leakage resistance were systematically investigated. Results show that CPCM with 10 PPI CF achieved the highest thermal conductivity (4.42 W·m⁻¹·K⁻¹), while LMA encapsulation effectively eliminated leakage. The thermal management performance was evaluated on both a single 18,650 LIB cell and a 2S2P module during rate discharging at 1C, 2C, and 3C. For the module at 3C, the 10 PPI CPCM significantly lowered the maximum temperature from 75.9 °C to 44.6 °C and critically reduced the maximum temperature difference between cells from 10.2 °C to a safe level of 1.2 °C, significantly improving temperature uniformity. This work provides a high-conductivity and leakage-proof CPCM solution based on LMA-encapsulated CF/PA for enhanced thermal safety and uniformity in LIB modules. Full article

The Permian Kupferschiefer shale, a key stratigraphic unit within the Zechstein sequence of the Fore-Sudetic Monocline, represents both a metal-rich lithofacies and a potential source rock for hydrocarbon generation. This study presents a comprehensive geochemical characterization of selected Kupferschiefer samples obtained from the Legnica–Głogów Copper District (LGOM) and exploratory boreholes. Analytical methods included Rock-Eval pyrolysis, Py-GC/FID, elemental analysis, TG-FTIR, biomarker profiling, and stable carbon isotope measurements. Results indicate that the shales contain significant amounts of Type II and mixed Type II/III kerogen, derived primarily from marine organic matter with minor terrestrial input. The organic matter maturity, expressed by T_max, places most samples within the oil window. Rock-Eval S2 values exceed 60 mg HC/g rock in some samples, confirming excellent generative potential. Py-GC/FID data further support high hydrocarbon yields, particularly in samples from the CG-4 borehole and LGOM mines. The thermal decomposition of kerogen reveals multiple degradation phases, with evolved gas analysis identifying sulfur-containing compounds and hydrocarbons indicative of sapropelic origin. Isotopic compositions of bitumen and kerogen suggest syngenetic relationships and marine depositional settings, with samples from a North Poland borehole showing isotopic enrichment consistent with post-depositional oxidation. Kinetic parameters calculated using the Kissinger–Akahira–Sunose method demonstrate variable activation energies (107–341 kJ/mol), correlating with differences in organic matter composition and mineral matrix. The observed variability in geochemical properties highlights both regional and facies-dependent influences on the shale’s generative capacity. The study concludes that the Kupferschiefer in southwestern and northern Poland exhibits substantial hydrocarbon generation potential. This potential has been previously underestimated due to the unit’s thinness, but localized zones with high TOC, favorable kerogen type, and low activation energy could be viable exploration targets for natural gas. Full article

Copper matrix self-lubricating composites are critical for high-temperature industrial applications. In this study, Cu-Ni-Sn-Mo-Gr composites with 3–7 wt.% graphite were fabricated via spark plasma sintering (SPS). The influence of graphite content on microstructure, mechanical properties, and tribological behavior from room temperature (RT) to 500 °C were systematically investigated. The results demonstrate that increasing graphite content progressively reduces density, hardness, and yield strength, whereas it significantly enhances high-temperature tribological performance. The composites with 7 wt.% graphite addition achieve outstanding self-lubricity and wear resistance across the RT-500 °C, achieving an average friction coefficient of 0.09 to 0.21 and a wear rate of 1.32 × 10⁻⁶ to 7.52 × 10⁻⁵ mm³/N·m. Crucially, temperature-dependent lubrication mechanisms govern performance: graphite-dominated films enable friction reduction at RT, while synergistic hybrid films of graphite and in situ-formed metal oxides (Cu₂O, CuO, NiO) sustain effective lubrication at 300–500 °C. Full article

This study reports a method for producing translucent concrete using alkali-activated copper tailings, aiming to advance the valorization of solid waste and the development of sustainable construction materials. Under optimal conditions—600 °C calcination, 10 wt% CaO, and a 1:2 water-to-solid ratio—the material achieved a maximum 28-day compressive strength of 52.7 MPa, accompanied by a significantly reduced setting time. Leaching tests indicated that Cu, Zn, Pb, and As concentrations were well below the standard limits, ensuring environmental safety. Further optimization revealed that incorporating 40 wt% cement and 2 wt% polypropylene fibers (1 mm in diameter) provided the best balance between light transmission and mechanical performance. Microstructural analyses (XRD and SEM) confirmed the formation of C–S–H and C–A–S–H gels with minor Ca(OH)₂, which densified the matrix and enhanced strength. Despite these promising results, potential variations in the tailing composition and challenges associated with industrial-scale implementation must be considered. Overall, this work elucidates the hydration and solidification mechanisms of copper-tailing-based translucent concrete and highlights its potential for environmentally sustainable and functional construction materials. Full article

Polycaprolactone (PCL) is widely utilized in biomedical applications such as tissue engineering and drug delivery; however, its limited bioactivity remains a key challenge. In this study, bioactive curcumin–polycaprolactone block copolymers (MCP) were synthesized via ring-opening polymerization of ε-caprolactone and maleic anhydride modified curcumin. The resulting MCP was characterized using FTIR, ¹H NMR, UV–Vis spectroscopy, and differential scanning calorimetry (DSC). It demonstrated enhanced antioxidant activity, UV-blocking capacity, and electro spinnability compared to PCL. Electrospun MCP films exhibited improved biocompatibility and promoted fibroblast migration. Furthermore, composite films incorporating MCP into a PVA matrix with and without copper or iron were evaluated for in vivo toxicity and antimicrobial activity. These formulations showed no systemic or contact toxicity in the Galleria mellonella model, confirming their biocompatibility. Films containing copper or iron exhibited selective anti-Pseudomonas aeruginosa activity and low but reproducible antioxidant capacity. This study highlights the multifunctionality and biomedical potential of MCP and its composites as tunable platforms for regenerative and antimicrobial applications. Full article

This study presents an innovative strategy for the electrochemical degradation of methylene blue (MB) using 3D-printed helical anode electrodes fabricated from commercially available conductive Polylactic acid/carbon black (PLA/CB) filaments. The choice of PLA/CB is particularly significant, since the amorphous PLA matrix combined with a percolating carbon black network provides a biodegradable, low-cost, and chemically versatile polymer composite that can be transformed from a simple prototyping filament into a functional electrochemical platform. Through a combination of chemical/electrochemical activation and electrodeposition of copper nanoparticles (Cu NPs), the polymer electrodes were successfully converted into highly efficient catalytic platforms. Beyond material functionalization, the influence of electrode geometry was systematically investigated, comparing single-, double-, and triple-spiral helical configurations. The double-spiral geometry proved the most effective, offering the best balance between active surface area and electrolyte flow dynamics. Under mild conditions (2 V, pH 6, 0.1 M NaCl), the system achieved up to 97% MB removal, while also demonstrating remarkable stability and reusability over at least ten consecutive cycles. These results highlight the synergistic role of polymer chemistry, arrangement, and metal decoration, demonstrating how 3D printing can be a useful platform for the easy production of electrodes with different geometries, even starting from simple conductive filaments reused in sustainable and scalable functional materials for advanced wastewater treatment. Full article

Cu-20Pb-5Sn/45 steel bimetallic composites were prepared using the solid–liquid composite method. The interfacial microstructure, bonding strength, and wear performance were systematically characterized to elucidate the mechanisms governing the solid-solution interface and copper alloy layer wear behavior. The results reveal that mutual diffusion of Cu and Fe forms a metallurgically bonded α-(Cu,Ni)/α-Fe interface with a diffusion layer thickness of approximately 10.7 µm and an interfacial shear strength of 227.58 MPa. Under dry sliding conditions, the average coefficient of friction was 0.145, with a wear rate of 7.3665 × 10⁻⁶ mm³/(N·m). The α-(Cu,Ni) matrix was reinforced by hard Cu₃P and Ni-rich phases, which resist frictional shear stresses, while dispersed Pb particles provide self-lubricating properties, while the solid-solution interface hindered dislocation propagation, reducing dislocation pile-up and ensuring stable frictional performance. Full article

Tungsten powder/polytetrafluoroethylene (W/PTFE) composites have the potential to replace traditional metallic materials as casings for controllable power warheads. Under explosive loading, they generate high-density and relatively uniformly distributed metal powder particles, thereby enhancing close-range impact effects while reducing collateral damage. To characterize the material’s response under impact loading, plate impact tests were conducted to investigate the effects of tungsten content (70 wt%, 80 wt%, and 90 wt%) and tungsten particle size (200 μm, 400 μm, and 600 μm) on the impact behavior of the composites. The free surface velocity histories of the target plates were measured using a 37 mm single-stage light gas gun and a full-fiber laser interferometer (DISAR), enabling the determination of the shock velocity–particle velocity relationship to establish the equation of state. Experimental data show a linear relationship between shock velocity and particle velocity, with the 80 wt% and 90 wt% composites exhibiting similar shock velocities. The fitted slope increases from 2.792 to 2.957 as the tungsten mass fraction rises from 70 wt% to 90 wt%. With particle size increasing from 200 μm to 600 μm, the slope decreases from 3.204 to 2.756, while c₀ increases from 224.7 to 633.3. Comparison of the Hugoniot pressure curves of different specimens indicated that tungsten content significantly affects the impact behavior, whereas variations in tungsten particle size have a negligible influence on the Hugoniot pressure. A high tungsten content with small particle size (e.g., 90 wt% with ~200 μm) improves the overall compressive properties of composite materials. Based on the experimental results, a mesoscale finite element model consistent with the tests was developed. The overall error between the numerical simulations and experimental results was less than 5% under various conditions, thereby validating the accuracy of the model. Numerical simulations revealed the coupling mechanism between tungsten particle plastic deformation and matrix flow. The strong rarefaction unloading effect initiated at the composite’s free surface caused matrix spallation and jetting. Multiple wave systems were generated at the composite–copper interface, whose interference and coupling ultimately resulted in a nearly uniform macroscopic pressure field. Full article

In the light of increasing research into amorphous composites and their applications, as-cast specimens of multicomponent Ti₄₈Zr₁₈V₁₂Cu₅Be₁₇ amorphous composites were prepared via water-cooled copper mold suction casting. Subsequently, the as-cast specimens were subjected to semi-solid isothermal treatment to obtain semi-solid specimens. Taking the semi-solid specimens as the research object, room temperature compressive deformation behavior was investigated by analyzing the shear band characteristics on the side surfaces of the compressed specimens. The evolution of shear bands at various stages of plastic deformation was investigated via scanning electron microscopy (SEM). Additionally, significant work hardening was observed after yielding. Surface deformation morphologies indicate that the work-hardening behavior is associated with plastic deformation, interactions between shear bands, and interactions between shear bands and β-Ti crystals. Experiments have demonstrated that at a specific deformation extent, shear bands preferentially initiate at the crystal–amorphous matrix interface. In the final stage of plastic deformation, shear bands propagate through work-hardened β-Ti crystals into the amorphous matrix, with their propagation retarded by the β-Ti crystals. When shear bands in the amorphous matrix are obstructed by β-Ti crystals and can no longer propagate, some evolve into cracks. These cracks then propagate exponentially, leading to eventual fracturing of the specimens and termination of plastic deformation. The research findings provide a theoretical basis for analyzing the deformation capacities of various amorphous composites. Full article

Chitosan is a natural biopolymer with intrinsic antimicrobial properties and strong metal ion chelating properties, making it an ideal matrix for the development of bioactive composites. In this study, silver and copper nanoparticles were synthesized using laser ablation in liquid (LAL) by the ablation of metallic targets into commercial chitosan (Cs) and chitosan produced from Hermetia illucens pupal exuviae (CsE) solutions, avoiding the use of chemical precursors or stabilizing agents. The nanocomposites obtained were characterized by UV–vis spectroscopy, TEM microscopy and FTIR spectroscopy in order to evaluate the size of the nanoparticles and the interactions between the polymer and metal nanoparticles. Antibacterial tests demonstrated the efficacy of Ag-based composites with a minimum inhibitory concentration (MIC) of 0.006 g/L, and Cu-based composites with a MIC of 0.003 g/L against both Escherichia coli and Micrococcus flavus. While the silver composites show antibacterial activity in both colloidal and film forms, the copper composites present antibacterial activity only in colloidal form. Swelling tests indicated that all films maintained a high water absorption capacity, with a swelling index over 200%, unaffected by nanoparticle integration. The results highlight the potential of LAL-synthesized metal–chitosan composites, particularly those based on insect chitosan, as sustainable and effective antimicrobial materials for biomedical and environmental applications. Full article

The increasing prevalence of antibiotic-resistant bacteria has intensified the need for innovative antibacterial surfaces, particularly in biomedical applications. Traditional approaches often rely on chemical agents alone, which may lead to diminishing efficacy over time. To address this, we investigated the development of a novel antibacterial surface by combining the inherent antimicrobial properties of copper with an engineered surface topography on a biopolymer matrix. A copper–poly-L-lactic acid (Cu-PLLA) composite system was fabricated using sputtering deposition followed by controlled thermal treatment to induce wrinkle-like micro- and nanostructures on the surface. The surface morphology was characterized using scanning electron microscopy (SEM) and atomic force microscopy (AFM), confirming the formation of hierarchical wrinkle patterns. The chemical composition and distribution of copper were analyzed via energy-dispersive X-ray spectroscopy (EDS). Antibacterial performance was assessed against both Gram-negative Escherichia coli and Gram-positive Staphylococcus aureus using standard colony count reduction assays. The Cu-PLLA wrinkled surfaces demonstrated significantly enhanced bactericidal activity compared with flat PLLA and copper-free controls, a finding attributed to a synergistic effect of mechanical membrane disruption and copper-mediated chemical toxicity. These findings suggest that biopolymer–metal hybrid surfaces with engineered topography offer a promising strategy for developing next-generation antibacterial materials suitable for biomedical and clinical use. Full article

Electromigration (EM) is a critical reliability concern in electronic solder joints due to increasing current densities in modern electronic packaging. EM-induced failures often manifest as void formation and microstructural degradation, particularly at the cathode interface. To address this issue, composite solder joints with elemental additions have been explored to enhance performance under high current stress. This study investigates the effect of Zn addition on the electromigration behavior and mechanical performance of eutectic Sn-Bi solder joints on copper (Cu) and nickel-coated copper (Ni/Cu) substrates. The solder alloys 58Sn-42Bi and Zn-modified Sn-Bi were prepared and reflowed onto the substrates. Electromigration testing was performed under a constant current of 1000 mA at room temperature, with applied voltages of 5 V, 12 V, and 24 V over a 10-day period per sample. Shear tests were conducted at a crosshead speed of 0.1 mm/min to evaluate joint strength. The results revealed that Zn addition influenced the distribution of Bi within the solder matrix, reducing Bi depletion at the cathode and mitigating accumulation at the anode, suggesting improved EM resistance. Zn-containing solder joints also demonstrated enhanced shear strength compared to unmodified Sn-Bi joints. These findings highlight the potential of Zn as a beneficial alloying element for improving the reliability of lead-free solder joints and form a foundation for future studies incorporating phase analysis and predictive EM lifetime modelling. Full article

The dispersion behavior of ceramic particles in aluminum alloys during rapid solidification critically affects the resulting microstructure and mechanical performance. In this study, we investigated the nucleation and growth of Al₃(Sc,Zr) on TiB₂ surfaces in a 2TiB₂/Al–8Ni–0.6Sc–0.1Zr alloy, fabricated via wedge-shaped copper mold casting and laser surface remelting. Thermodynamic calculations were employed to optimize alloy composition, ensuring sufficient nucleation driving force under rapid solidification conditions. The results show that the formation of Al₃(Sc,Zr)/TiB₂ composite interfaces is highly dependent on cooling rate and plays a pivotal role in promoting uniform TiB₂ dispersion. At an optimal cooling rate (~1200 °C/s), Al₃(Sc,Zr) nucleates heterogeneously on TiB₂, forming core–shell structures and enhancing particle engulfment into the α-Al matrix. Orientation relationship analysis reveals a preferred (111)α-Al//(0001)TiB₂ alignment in Sc/Zr-containing samples. A classical nucleation model quantitatively explains the observed trends and reveals the critical cooling-rate window for composite interface formation. This work provides a mechanistic foundation for designing high-performance aluminum-based composites with uniformly dispersed reinforcements for additive manufacturing applications. Full article

This study signifies the development and characterization of a composite material with a metallic matrix of aluminum reinforced with a steel mesh, utilizing centrifugal casting technology. An evaluation was conducted to ascertain the influence of the formulation process and the presence of the insert on the mechanical behavior with regard to tensile strength. The aluminum matrix was obtained from commercial and scrap alloys, elaborated by advanced methods of degassing and chemical modification. Meanwhile, the steel mesh reinforcement was cleaned, copper plated, and preheated to optimize wetting and, consequently, adhesion. The structural characterization was performed by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy analyses (EDX), which highlighted a well-defined interface and uniform copper distribution. The composite was produced by means of horizontal-axis centrifugal casting in a fiberglass mold, followed by cold rolling to obtain flat specimens. A total of eight tensile specimens were examined, with measured ultimate tensile strengths ranging from 78.5 to 119.8 (MPa). A thorough examination of the fractured specimens revealed a brittle fracture mechanism, devoid of substantial plastic deformation. The onset of failures was frequently observed at the interface between the aluminum matrix and the steel mesh. The use of SEM and EDX investigations led to the confirmation of the uniformity of the copper coating and the absence of significant porosity or interfacial defects. A bimodal distribution of tensile strength values was observed, a phenomenon that is likely attributable to variations in mesh positioning and local differences in solidification. A correlation was established between the experimental results and an analytical polynomial model, thereby confirming a reasonable fit. In sum, the present study provides a substantial foundation for the development of metal matrix composites with enhanced performance, specifically designed for challenging structural applications. This method also demonstrates potential for recycling aluminum scrap into high-performance composites with controlled microstructure and mechanical integrity. Full article

This study systematically investigates for the first time the effects of dual-site co-cultivation on spectral characteristics and trace element enrichment in marine-cultured Akoya pearls from Beihai, China. Akoya pearls were cultured over a one-year period, with the final 40-day stage designated as the terminal phase. During this period, two experimental groups of pearl oysters were established: Group Y remained in Beihai for continued local cultivation and harvest, while Group B was transferred to Weihai, Shandong Province, for terminal-stage farming under different thermal conditions. A series of comparative analyses were performed using Fourier-transform infrared (FTIR) spectroscopy, ultraviolet-visible (UV-Vis) spectroscopy, Raman spectroscopy, X-ray fluorescence (XRF), and laser ablation inductively coupled plasma mass spectrometry (LA-ICP-MS). The FTIR results revealed distinct differences between the two groups in the distribution of amide and polysaccharide functional groups, particularly around 1643 cm⁻¹ and 1100 cm⁻¹. The UV-Vis spectra of Group B displayed characteristic absorption bands at 430 nm and 460 nm, associated with the organic matrix of the nacre. Raman spectroscopy further indicated a higher abundance of organic-related vibrational features in Group B. Additionally, both XRF and LA-ICP-MS analyses consistently showed significant differences in the concentrations and distributions of trace elements, particularly copper (Cu), cobalt (Co), and zinc (Zn). The findings demonstrate that the dual-site co-cultivation mode significantly impacts both the organic composition and trace element enrichment patterns in seawater Akoya pearls. This research provides valuable references for optimizing environmental parameters in pearl cultivation processes. Full article