Search Results (31)

Silver thin films are widely utilized in plasmonic, electronic, and catalytic devices due to their excellent conductivity, optical properties, and surface activity. However, the nanostructure and performance of Ag films are highly dependent on deposition parameters, particularly during radio-frequency magnetron sputtering (RF-MS). In this study, we systematically investigate the effects of RF power, sputtering time, and substrate type on the growth behavior, crystallinity, and electrical conductivity of Ag films. Optical emission spectroscopy (OES) and Langmuir probe diagnostics were employed to analyze the plasma environment, revealing the evolution of electron temperature and plasma density with varying RF powers. Structural characterizations using XRD, SEM, and AFM demonstrate that higher RF power results in reduced grain size, increased film density, and improved crystallinity, while deposition time influences film thickness and grain coalescence. Substrate material also plays a key role, with Cu substrates promoting better crystallinity due to improved lattice matching. Electrical measurements show that denser films with larger grains exhibit lower sheet resistance. These findings provide a comprehensive understanding of the plasma–film interplay and offer strategic insights for optimizing silver nanofilms in high-performance optoelectronic and catalytic systems. Full article

The development of reliable, highly sensitive hydrogen sensors is crucial for the safe implementation of hydrogen-based energy systems. This paper proposes a novel way to enhance the performance of hydrogen sensors through integrating Pd-SnO₂ nanofilms on the substrate with silicon nanowires (SiNWs). The samples were fabricated via a simple and cost-effective process, mainly consisting of metal-assisted chemical etching (MaCE) and electron beam evaporation. Structural and morphological characterizations were conducted using scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The experimental results showed that, compared to those without SiNW structure or decorative Pd nanoparticles, the Pd-decorated SnO₂ nanofilm integrated on the SiNW substrates exhibited significantly improved hydrogen sensing performance, achieving a response time of 9 s at 300 °C to 1.5% H₂ and a detection limit of 1 ppm. The enhanced performance can be primarily attributed to the large surface area provided by SiNWs, the efficient hydrogen spillover effect facilitated by Pd nanoparticles, and the abundant oxygen vacancies present on the surface of the SnO₂ nanofilm, as well as the Schottky barrier formed at the heterojunction interface between Pd and SnO₂. This study demonstrates a promising approach for developing high-performance H₂ sensors characterized by ultrafast response times and ultralow detection limits. Full article

The loosening or fracture of the prosthetic abutment screw is the most frequently reported complication in implant dentistry. Thin diamond-like carbon (DLC) films offer a low friction coefficient and high wear resistance, functioning as a solid lubricant to prevent the weakening of the implant–abutment system. This study evaluated the effects of DLC nanofilms on the reverse torque of prosthetic abutments after simulated chewing. Abutments with 8° and 11° taper connections, with and without DLC or silver-doped DLC coatings, were tested. The films were deposited through the plasma enhanced chemical vapor deposition process. After two million cycles of mechanical loading, reverse torque was measured. Analyses with scanning electron microscopy were conducted on three samples of each group before and after mechanical cycling to verify the adaptation of the abutments. Tribology, Raman and energy-dispersive spectroscopy analyses were performed. All groups showed a reduction in insertion torque, except the DLC-coated 8° abutments, which demonstrated increased reverse torque. The 11° taper groups experienced the most torque loss. The nanofilm had no significant effect on maintaining insertion torque, except for the DLC8 group, which showed improved performance. Full article

Finishing coatings in the wood-based composites industry not only influence the final appearance of the product but also serve to protect against fungi and molds and reduce the release of harmful substances, particularly formaldehyde and volatile organic compounds (VOCs). Carbon-rich materials, such as those derived from birch bark extraction, specifically suberin acids, can fulfill this role. Previous research has demonstrated that adding suberin acid residues (SAR) at 20% and 50% by weight significantly enhances the gas barrier properties of surface-finishing materials based on poly(lactide) (PLA) and polycaprolactone (PCL), particularly in terms of total VOC (TVOC) and formaldehyde emissions. This study aims to explore whether these properties can be further improved through the incorporation of nano-zinc oxide (nano-ZnO). Previous research has shown that these nanoparticles possess strong resistance to biological factors and can positively affect the characteristics of nanofilms applied as surface protection. The study employed PLA and PCL finishing layers blended with SAR powder at 10% w/w and included 2% and 4% nano-zinc oxide nanoparticles. The resulting blends were milled to create a powder, which was subsequently pressed into 1 mm-thick films. These films were then applied to raw particleboard surfaces. TVOC and formaldehyde emission tests were conducted. Additionally, the fungal resistance of the coated surfaces was assessed. The results showed that PLA/SAR and PCL/SAR composites with the addition of nano-zinc oxide nanoparticles exhibited significantly improved barrier properties, offering a promising avenue for developing biodegradable, formaldehyde-free coatings with enhanced features in the furniture industry. Furthermore, by utilizing SAR as a post-extraction residue, this project aligns perfectly with the concept of upcycling. Full article

Vanadium (~450 nm) and V₂O₅ (~350 nm) were deposited by DC magnetron sputtering on an AM60 substrate to improve its degradation resistance in marine ambience. According to Raman and XPS analysis, the vanadium nanofilm mainly consists of amorphous ${\mathrm{V}}_2{\mathrm{O}}_3$, while ${\mathrm{V}}_2{\mathrm{O}}_5$ comprises two sheets of $\mathrm{V}{\mathrm{O}}_5$ and $\mathrm{V}{\mathrm{O}}_4$ units. After 30 days of immersion of the coated AM60 in a marine model solution (SME), the shift of the pH of the SME to more alkaline values was less pronounced for ${\mathrm{V}}_2{\mathrm{O}}_5$-AM60 because of the HCl acid formation during the partial dissolution of ${\mathrm{V}}_2{\mathrm{O}}_5$ in the presence of NaCl, and thus, a higher concentration of ${\mathrm{Mg}}^{2+}$ ions $~100 \mathrm{mg} {\mathrm{L}}^{-1}$ was released from the Mg (AM60) matrix. The lower concentration of $~40 \mathrm{mg} {\mathrm{L}}^{-1}$ from the V-AM60 surface was attributed to the possible intercalation of the released Mg ions (cations) into the conductive tunnels of ${\mathrm{V}}_2{\mathrm{O}}_3$ as the main component of the vanadium sputtered deposit. This oxide has been reported as a material for high-capacitive energy storage. In this way, the V-deposit provided longer partial protection for the AM60 surface (Mg matrix) from localized pitting attacks. Full article

The emergence of 2D materials has significantly expanded the wide range of nanomaterials with diverse applications. Notably, their high conductivity, catalytic efficiency, and hydrophobicity have fueled heightened research interests for water treatment applications. This research aimed to investigate the synthesis and characterization of MXene and reduced graphene oxide (rGO) nanocomposites with silver nanoparticles (Ag) for enhanced catalytic activity in the decomposition of Direct Blue-24 dye. In this study, we employed well-established methods, previously documented in the literature, to prepare two distinct nanocomposites. Novel nanocomposites, namely reduced graphene oxide–silver nanoparticles (rGO–Ag) and MXene–silver nanoparticles (MXene–Ag), were synthesized using the hydrothermal and direct reduction method with an ammoniacal solution (aqueous solution). Comprehensive characterization using advanced tools revealed that the introduced Ag particles integrated seamlessly onto the parent nanofilms of the Carbon derivatives, forming a secondary phase with enhanced catalytic functionality. These nanocomposites demonstrated significant improvements in the catalytic decomposition reactions in simulated wastewater. Verification involved the reduction reaction of Direct Blue-24 dye at known nanocomposite concentrations. The results indicated that MXene–Ag exhibited a superior catalytic activity of 98% in 10 min compared to the rGO–Ag nanocomposite films, which achieved 96% in 35 min. The results indicated that MXene–Ag nanocomposites exhibited a 20–25% increase in catalytic efficiency compared to the rGO–Ag nanocomposites. The outcomes of this research hold promise for practical applications in textile wastewater management and various industrial sectors dealing with mutagenic and carcinogenic chemicals containing azo and/or phthalocyanine products. Full article

Quenched Co-based ribbon strips are widely used in the fields of magnetic amplifier, magnetic head material, magnetic shield, electric reactor, inductance core, sensor core, anti-theft system label, and so on. In this study, Co-based composite CoFeNiSiB ribbon strips with a micron width were fabricated by micro-electro-mechanical systems (MEMS) technology. The carbon and FeCoGa nanofilms were deposited for surface modification. The effect of carbon and FeCoGa nanofilm coatings on the crystal structure, surface morphology, magnetic properties, and magnetoimpedance (MI) effect of composite ribbon strips were systematically investigated. The results show that the surface roughness and coercivity of the composite ribbon strips are minimum at a thickness of the carbon coating of 60 nm. The maximum value of MI effect is 41% at 2 MHz, which is approximately 2.4 times greater than plain ribbon and 1.6 times greater than FeCoGa-coated composite ribbon strip. The addition of a carbon layer provides a conductive path for high frequency currents, which effectively reduces the characteristic frequency of the composite ribbon strip. The FeCoGa coating is able to close the flux path and reduce the coercivity, which, in turn, increases the transverse permeability and improves the MI effect. The findings indicate that a successful combination of carbon layer and magnetostrictive FeCoGa nanofilm layer can improve the MI effect and magnetic field sensitivity of the ribbon strips, demonstrating the potential of the composite strips for local and micro area field sensing applications. Full article

Metal oxide gas sensors usually require a few tens of milliwatts of power consumption to operate at high temperature, which limits their application in mobile and portable devices. Here, we proposed a cantilever structure to build an ultra-low power gas sensor for hydrogen sulfide gas detection. By employing a nano-film size effect to reduce the thermal conductivity of the material, and self-heated corrugation configuration, the power consumption of the gas sensor is significantly reduced. Through numerical analysis and finite element simulation, two different gas sensors were designed and the power consumption and stress distribution were analyzed and optimized. Under the operating temperature of 200 °C, only 0.27 mW power is consumed, the stress value is less than 250 MPa and the displacement is a few hundred of nanometers. The results serve as a guide and reference for ultra-low power MEMS device designs. Full article

Mastering the variations in the stability of a polarization vortex is fundamental for the development of ferroelectric devices based on polarization vortex domain structures. Some phase field simulations were conducted on PbTiO₃ nanofilms with an initial polarization vortex under uniaxial tension or compression to investigate the conditions of vortex instability and the effects of aspect ratio of nanofilms and temperature on them. The instability of a polarization vortex is strongly dependent on aspect ratio and temperature. The critical compressive stress increases with decreasing aspect ratio under the action of compressive stress. However, the critical tensile stress first decreases and then increases with decreasing aspect ratio, then continues to decrease. There are two inflection points in the curve. In addition, an elevated temperature makes both the critical tensile and compressive stresses decline, and will also cause the aspect ratio corresponding to the inflection point to decrease. These are very important for the design of promising nano-ferroelectric devices based on polarization vortices to improve their performance while maintaining storage density. Full article

In this study, g-C₃N₄/BiOI/tourmaline composites were synthesized by loading BiOI and tourmaline on g-C₃N₄ nanofilms using g-C₃N₄, BiOI, and tourmaline as raw materials, aiming to optimize the photocatalytic degradation of amaranth red dye wastewater (AR). Single-factor experiments were conducted to optimize the degradation process. The findings indicate that a degradation rate of 95.88% can be achieved for AR within 150 min of light exposure, given a g-C₃N₄/BiOI/tourmaline dosage of 1 g/L, an initial pH level of 3 for the AR, and an initial AR concentration of 10 mg/L. Upon repeating the experiment for five cycles, the composite exhibited 83.10% activity, demonstrating its stability. Various analytical techniques were employed for material characterization: X-ray diffractometry (XRD) to ascertain the crystalline structure, field-emission scanning electron microscopy (FESEM) to evaluate morphology, X-ray photoelectron spectroscopy (XPS) for elemental analysis, ultraviolet–visible diffuse reflectance spectroscopy (UV-vis DRS) for optical properties, and photoluminescence (PL) spectroscopy to analyze the recombination of excited electrons and holes. Free radical masking experiments further elucidated the photocatalytic mechanism, revealing that the primary active species in the degradation process is the superoxide anion (O₂⁻). This research offers a novel approach to address the limitations of n-type metal-free semiconductor photocatalysts. Full article

Poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) has emerged as a promising conductive polymer for constructing efficient hole-transport layers (HTLs) in perovskite solar cells (PSCs). However, conventional fabrication methods, such as spin coating, spray coating, and slot-die coating, have resulted in PEDOT:PSS nanofilms with limited performance, characterized by a low density and non-uniform nanostructures. We introduce a novel 3D-printing approach called electrically assisted direct ink deposition with ultrasonic vibrations (EF-DID-UV) to overcome these challenges. This innovative printing method combines programmable acoustic field modulation with electrohydrodynamic spraying, providing a powerful tool for controlling the PEDOT:PSS nanofilm’s morphology precisely. The experimental findings indicate that when PEDOT:PSS nanofilms are crafted using horizontal ultrasonic vibrations, they demonstrate a uniform dispersion of PEDOT:PSS nanoparticles, setting them apart from instances involving vertical ultrasonic vibrations, both prior to and after the printing process. In particular, when horizontal ultrasonic vibrations are applied at a low amplitude (0.15 A) during printing, these nanofilms showcase exceptional wettability performance, with a contact angle of 16.24°, and impressive electrical conductivity of 2092 Ω/square. Given its ability to yield high-performance PEDOT:PSS nanofilms with precisely controlled nanostructures, this approach holds great promise for a wide range of nanotechnological applications, including the production of solar cells, wearable sensors, and actuators. Full article

Hazardous substances produced by anthropic activities threaten human health and the green environment. Gas sensors, especially those based on metal oxides, are widely used to monitor toxic gases with low cost and efficient performance. In this study, electron beam lithography with two-step exposure was used to minimize the geometries of the gas sensor hotplate to a submicron size in order to reduce the power consumption, reaching 100 °C with 0.09 W. The sensing capabilities of the ZnO nanofilm against NO₂ were optimized by introducing an enrichment of oxygen vacancies through N₂ calcination at 650 °C. The presence of oxygen vacancies was proven using EDX and XPS. It was found that oxygen vacancies did not significantly change the crystallographic structure of ZnO, but they significantly improved the electrical conductivity and sensing behaviors of ZnO film toward 5 ppm of dry air. Full article

The importance of conductive polymers has significantly increased over the decade due to their various applications, such as in electronic devices, sensors, and photovoltaics. Poly(3,4-ethylene dioxythiophene) polystyrene sulfonate (PEDOT:PSS) is one of the most successfully and widely used polymers in practical applications. Spin coating is extensively used to fabricate these conductive films; however, it has disadvantages. It is inherently a batch process with relatively low output and high solution wastage. To address these issues, we developed a novel printing process called electrical-field-assisted direct ink deposition (EF-DID), which yields a continuous, homogenous film with high electrical conductivity. In this process, we studied the formation of nanodroplets under an electrical field and their effects on film characteristics. Furthermore, dimethyl sulfoxide (DMSO) was considered as an additive solvent to increase the conductivity and wettability of the films. We then compared EF-DID-printed PEDOT:PSS films with spin-coated films to better understand the film properties. Finally, inverted perovskite solar cell devices were fabricated and compared, where the PEDOT:PSS layers were prepared by EF-DID printing and spin coating. Based on the experimental results, a solution of 20% PEDOT:PSS in DMSO (vol/vol) printed by EF-DID for 15 s provided optimal morphology. Full article

The ultra-fast laser heating process of nano-films is characterized by an ultra-short duration and ultra-small space size, in which the classical Fourier law based on the hypothesis of local equilibrium is no longer applicable. Based on the Cattaneo–Vernotte (CV) model and the dual-phase-lag (DPL) model, the two-dimensional analytical solutions of heat conduction in nano-films under ultra-fast laser are obtained using the integral transformation method. The results show that there is a thermal wave phenomenon inside the film, which becomes increasingly evident as the elapse of the lag time of the temperature gradient. Moreover, the wave amplitude in the vertical direction is much larger than that in the horizontal direction of the nano-film. By comparing the numerical result of the two models, it is found that the temperature distribution inside the nano-film based on the DPL model is gentler than that of the CV model. Additionally, the temperature distribution in the two-dimensional solution is lower than that in the one-dimensional solution under the same Knudsen number. In the comparison results of the CV model, the maximum peak difference in the thermal wave reaches 75.08 K when the Knudsen number is 1.0. This demonstrates that the horizontal energy carried by the laser source significantly impacts the temperature distribution within the film. Full article

A facile sol–gel spin coating method has been proposed for the synthesis of spin-coated ZnO nanofilms on ITO substrates. The as-prepared ZnO-nanofilm-based W/ZnO/ITO memory cell showed forming-free and tunable nonvolatile multilevel resistive switching behaviors with a high resistance ratio of about two orders of magnitude, which can be maintained for over 10³ s and without evident deterioration. The tunable nonvolatile multilevel resistive switching phenomena were achieved by modulating the different set voltages of the W/ZnO/ITO memory cell. In addition, the tunable nonvolatile resistive switching behaviors of the ZnO-nanofilm-based W/ZnO/ITO memory cell can be interpreted by the partial formation and rupture of conductive nanofilaments modified by the oxygen vacancies. This work demonstrates that the ZnO-nanofilm-based W/ZnO/ITO memory cell may be a potential candidate for future high-density, nonvolatile, memory applications. Full article