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Keywords = computational fluid dynamics–discrete phase model (CFD-DPM)

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19 pages, 4205 KiB  
Article
CFD Simulation of the Interaction Between a Macrobubble and a Dilute Dispersion of Oil Droplets in Quiescent Water
by Saad N. Saleh and Shahzad Barghi
Clean Technol. 2025, 7(3), 65; https://doi.org/10.3390/cleantechnol7030065 - 3 Aug 2025
Viewed by 260
Abstract
Wastewater generation is a growing concern in the preliminary treatment of heavy crude oil and tar sand. The separation of fine oil droplets from water by flotation is a critical process in the production of bitumen from tar sand. The flow structure from [...] Read more.
Wastewater generation is a growing concern in the preliminary treatment of heavy crude oil and tar sand. The separation of fine oil droplets from water by flotation is a critical process in the production of bitumen from tar sand. The flow structure from a high-resolution simulation of a single air macrobubble (>3 mm diameter) rising through water in the presence of a very dilute dispersion of mono-sized oil microdroplets (30 μm) under quiescent conditions is presented. A combined model of computational fluid dynamics (CFD), a volume of fluid (VOF) multiphase approach, and the discrete phase method (DPM) was developed to simulate bubble dynamics, the trajectories of the dispersed oil droplet, and the interaction between the air bubble and the oil droplet in quiescent water. The CFD–VOF–DPM combined model reproduced the interacting dynamics of the bubble and oil droplets in water at the bubble–droplet scale. With an extremely large diameter ratio between the bubble and the dispersed oil droplet, this model clearly demonstrated that the dominant mechanism for the interaction was the hydrodynamic capture of oil droplets in the wake of a rising air macrobubble. The entrainment of the oil droplets into the wake of the rising bubbles was strongly influenced by the bubble’s shape. Full article
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20 pages, 5144 KiB  
Article
Characterisation of the Pump-Suction Flow Field of Antarctic Krill and Key Influencing Factors
by Ping Liu, Liqun Lin and Zhiqiang Xu
Appl. Sci. 2025, 15(11), 5836; https://doi.org/10.3390/app15115836 - 22 May 2025
Viewed by 472
Abstract
To address the problem of high damage rates and low efficiency during Antarctic krill pumping, this study used Discrete Phase Modelling (DPM) computational fluid dynamics (CFD) to analyse how krill–water mixing ratios and centrifugal pump speeds affect flow dynamics and mechanical stresses. The [...] Read more.
To address the problem of high damage rates and low efficiency during Antarctic krill pumping, this study used Discrete Phase Modelling (DPM) computational fluid dynamics (CFD) to analyse how krill–water mixing ratios and centrifugal pump speeds affect flow dynamics and mechanical stresses. The simulation results show that a 4/6 krill-water ratio and a rotation speed of 550–600 rev/min minimise wall collision forces and krill crowding forces, thereby significantly reducing damage. Lower rotation speeds result in uneven force distribution, while higher rotation speeds have the potential to cause localised stress peaks. A mixing ratio deviation of 4/6 increases wall collisions (3/7) or interkrill crushing (5/5). These results provide a feasible guide for the design of krill suction pumps that will improve krill survival and contribute to the sustainability of the Antarctic krill fishery. Full article
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29 pages, 13402 KiB  
Article
Modeling Microplastic Dispersion in the Salado Estuary Using Computational Fluid Dynamics
by Luis Velazquez-Araque, José Flor, Alfredo Méndez and Maritza Cárdenas-Calle
Fluids 2025, 10(5), 118; https://doi.org/10.3390/fluids10050118 - 6 May 2025
Viewed by 934
Abstract
Microplastics (MPs) have emerged as a major pollutant in aquatic ecosystems, primarily originating from industrial activities and plastic waste degradation. Understanding their transport dynamics is crucial for assessing environmental risks and developing mitigation strategies. This study employs Computational Fluid Dynamics (CFD) simulations to [...] Read more.
Microplastics (MPs) have emerged as a major pollutant in aquatic ecosystems, primarily originating from industrial activities and plastic waste degradation. Understanding their transport dynamics is crucial for assessing environmental risks and developing mitigation strategies. This study employs Computational Fluid Dynamics (CFD) simulations to model the trajectory of MPs in section B of the Salado Estuary in the city of Guayaquil, Ecuador, using ANSYS FLUENT 2024 R2. The transient behavior of Polyethylene Terephthalate (PET) particles was analyzed using the Volume of Fluid (VOF) multiphase model, k-omega SST turbulence model, and Discrete Phase Model (DPM) under a continuous flow regime. Spherical PET particles (5 mm diameter, 1340 kg/m3 density) were used to establish a simplified baseline scenario. Two water velocities, 0.5 m/s and 1.25 m/s, were selected based on typical flow rates reported in similar estuarine systems. Density contour analysis facilitated the modeling of the air-water interface, while particle trajectory analysis revealed that at 0.5 m/s, particles traveled 18–22.5 m before sedimentation, whereas at 1.25 m/s, they traveled 50–60 m before reaching the bottom. These findings demonstrate that higher flow velocities enhance MP transport distances before deposition, emphasizing the role of hydrodynamics in microplastic dispersion. While limited to one particle type and idealized conditions, this study underscores the potential of CFD as a predictive tool for assessing MP behavior in aquatic environments, contributing to improved pollution control and remediation efforts. Full article
(This article belongs to the Section Flow of Multi-Phase Fluids and Granular Materials)
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14 pages, 3037 KiB  
Article
Numerical Study on Particle Accumulation and Its Impact on Rotorcraft Airfoil Performance on Mars
by Enrico Giacomini and Lars-Göran Westerberg
Aerospace 2025, 12(5), 368; https://doi.org/10.3390/aerospace12050368 - 23 Apr 2025
Viewed by 362
Abstract
Unmanned aerial vehicles (UAVs) have emerged as practical and potentially advantageous tools for scientific investigation and reconnaissance of planetary surfaces, such as Mars. Their ability to traverse difficult terrain and provide high-resolution imagery has revolutionized the concept of exploration. However, operating drones in [...] Read more.
Unmanned aerial vehicles (UAVs) have emerged as practical and potentially advantageous tools for scientific investigation and reconnaissance of planetary surfaces, such as Mars. Their ability to traverse difficult terrain and provide high-resolution imagery has revolutionized the concept of exploration. However, operating drones in the Martian environment presents fundamental challenges due to the harsh conditions and the different atmosphere. Aerodynamic challenges include low chord-based Reynolds number flows and the presence of dust particles, which can accumulate on the airfoil surface. This paper investigates the accumulation of dust on cambered plates with 6% and 1% camber, suitable for the type of flow studied. The analysis is conducted for Reynolds numbers of around 20,000 as a result of dimension restrictions, assuming a wind speed ranging from 12 to 14 m/s. Computational simulations are performed using a 2D C-type mesh in ANSYS Fluent, employing the γ-Re SST turbulence model. Dust particle modeling is achieved through the Discrete Phase Model (DPM), with one-way coupling between phases. The accumulation of particles is monitored over a 6-month period with monthly intervals, and the airfoil is set at a 0° angle of attack. A deposition model, developed using user-defined functions in Fluent, considers particle–airfoil interaction and forces acting on particles. Results indicate a decrease in airfoil performance for negative angles of attack due to geometric changes, particularly due to accumulation on the bottom side near the tip. The discussion includes potential model enhancements and future research directions arising from the assumptions made in this study. Full article
(This article belongs to the Special Issue Planetary Exploration)
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16 pages, 9250 KiB  
Article
Numerical Investigation into Particle Migration Characteristics in Hydraulic Oil Filtration
by Jian Chen, Dongyang Xi, Guichao Wang, Mi Zhou, Yibo Hu and Xihua Xie
Processes 2025, 13(5), 1289; https://doi.org/10.3390/pr13051289 - 23 Apr 2025
Viewed by 439
Abstract
An oil filter is a necessary and significant part of many manufacturing processes and equipment. Unlike the structural design and filter material selection, the particle movement in the filter during filtration is the fundamental factor influencing the filter’s performance, but this has not [...] Read more.
An oil filter is a necessary and significant part of many manufacturing processes and equipment. Unlike the structural design and filter material selection, the particle movement in the filter during filtration is the fundamental factor influencing the filter’s performance, but this has not attracted enough attention. Due to the small size and large number of particles in the filter, it is difficult to monitor every particle’s movement. Therefore, this work used a hydraulic oil filter as a case study. Computational Fluid Dynamics (CFD) was coupled with the Discrete Phase Model (DPM) to investigate the particle motion in the filter. A filter boundary function was programmed to simulate the filter cartridge zone. The effects of inlet velocity and oil temperature/viscosity on the particle movement and filtration performance were studied. The results showed that a low-velocity zone existed and trapped some contaminant particles, particularly for particles with large Stokes numbers. The results also demonstrated that increased temperature induced an apparent reduction in filtering efficiency within the first 1.8 s from 0.61 to 0.49 when the temperature increased from 15 °C to 70 °C for 25 μm particles. Full article
(This article belongs to the Section Particle Processes)
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13 pages, 3743 KiB  
Article
Inserting an Additional Vortex Finder to Improve the Performance of Cyclones in Series
by Weihong He, Jingxuan Yang and Guogang Sun
Separations 2025, 12(3), 60; https://doi.org/10.3390/separations12030060 - 3 Mar 2025
Viewed by 966
Abstract
Multiple cyclones working in series are sufficient for heavy separation tasks at the cost of significant energy consumption. The majority of researchers conducting optimization studies on multiple cyclones have attempted to find the best possible compromise between pressure drop and collection efficiency by [...] Read more.
Multiple cyclones working in series are sufficient for heavy separation tasks at the cost of significant energy consumption. The majority of researchers conducting optimization studies on multiple cyclones have attempted to find the best possible compromise between pressure drop and collection efficiency by optimizing the geometry of the cyclones. In a departure from this approach, we report a novel design. Using the proposed method, exit gas is divided into dirty and clean gas by inserting a secondary vortex finder (SVF) into the primary vortex finder (PVF) of the previous cyclone. The dirty gas flows into the succeeding cyclone, whereas the clean gas passes over the succeeding cyclone and directly flows into the device farther behind. Methodologically, the separation performance was tested experimentally, and computational fluid dynamics (CFD) simulations were employed. The Reynolds Stress Model (RSM) for turbulence and the Discrete Phase Model (DPM) were used to simulate the turbulent two-phase flow within the gas–solid separator, capturing the three-dimensional, transient, and turbulent characteristics of the flow. Our performance test results showed that the new series configuration clearly reduces energy consumption while not hindering overall efficiency. The CFD simulation was used to optimize the SVF’s diameter and length. The results indicated that having an SVF with optimal dimensions significantly enhances the vortex flow in the separation space and thus improves the efficiency of the previous cyclone. In addition, an equation was established that describes the volume of gas flowing into a succeeding cyclone. Full article
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20 pages, 7893 KiB  
Article
Simulation of Control Process of Fluid Boundary Layer on Deposition of Travertine Particles in Huanglong Landscape Water Based on Computational Fluid Dynamics Software (CFD)
by Xinze Liu, Wenhao Gao, Yang Zuo, Dong Sun, Weizhen Zhang, Zhipeng Zhang, Shupu Liu, Jianxing Dong, Shikuan Wang, Hao Xu, Hongwei Chen and Mengyu Xu
Water 2025, 17(5), 638; https://doi.org/10.3390/w17050638 - 22 Feb 2025
Viewed by 654
Abstract
This research explores the distribution, transport, and deposition of calcium carbonate particles in the colorful pools of the Huanglong area under varying hydrodynamic conditions. The study employs Particle Image Velocimetry (PIV) for real-time measurements of flow field velocity and computational fluid dynamics (CFD) [...] Read more.
This research explores the distribution, transport, and deposition of calcium carbonate particles in the colorful pools of the Huanglong area under varying hydrodynamic conditions. The study employs Particle Image Velocimetry (PIV) for real-time measurements of flow field velocity and computational fluid dynamics (CFD) simulations to analyze particle behavior. The findings reveal that under horizontal flow conditions, the peak concentration of calcium carbonate escalated to 1.06%, representing a 6% surge compared to the inlet concentration. Significantly, particle aggregation and settling were predominantly noted at the bottom right of the flow channel, where the flow boundary layer is most pronounced. In the context of inclined surfaces equipped with a baffle, a substantial rise in calcium carbonate concentrations was detected at the channel’s bottom right and behind the baffle, particularly in regions characterized by reduced flow velocities. These low-velocity areas, along with the interaction of the boundary layer and low-speed vortices, led to a decrease in particle velocities, thereby enhancing deposition. The highest concentrations of calcium carbonate particles were found in regions characterized by thicker boundary layers, particularly in locations before and after the baffle. Using the Discrete Phase Model (DPM 22), the study tracked the trajectories of 2424 particles, of which 2415 exited the computational channel and nine underwent deposition. The overall deposition rate was measured at 0.371%, with calcium carbonate deposition rates ranging from 4.06 mm/a to 81.7 mm/a, closely matching field observations. These findings provide valuable insights into the dynamics of particle transport in aquatic environments and elucidate the factors influencing sedimentation processes. Full article
(This article belongs to the Special Issue Hydrodynamic Science Experiments and Simulations)
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22 pages, 5117 KiB  
Article
Numerical and Experimental Investigation on Combustion Characteristics and Pollutant Emissions of Pulverized Coal and Biomass Co-Firing in a 500 kW Burner
by Rachapat Chaiyo, Jakrapop Wongwiwat and Yanin Sukjai
Fuels 2025, 6(1), 9; https://doi.org/10.3390/fuels6010009 - 30 Jan 2025
Cited by 3 | Viewed by 1370
Abstract
The global shift towards clean energy has been driven by the need to address global warming, which is exacerbated by economic expansion and rising energy demands. Traditional fossil fuels, particularly coal, emit more pollutants than other fuels. Recent studies have shown significant efforts [...] Read more.
The global shift towards clean energy has been driven by the need to address global warming, which is exacerbated by economic expansion and rising energy demands. Traditional fossil fuels, particularly coal, emit more pollutants than other fuels. Recent studies have shown significant efforts in using biomass as a replacement or co-firing it with coal. This is because biomass, being a solid fuel, has a combustion mechanism similar to that of coal. This study investigates the co-firing behavior of pulverized coal and biomass in a semi-combustion furnace with a 500 kW heat input, comprising a pre-chamber and a main combustion chamber. Using computational fluid dynamics (CFD) simulations with ANSYS Fluent 2020 R1, the study employs species transport models to predict combustion reactions and discrete phase models (DPM) to track fuel particle movement. These models are validated against experimental data to ensure accurate predictions of mixed fuel combustion. The research examines various biomass-to-coal ratios (0%, 25%, 50%, 75%, and 100%) to understand their impact on combustion temperature and emissions. Results show that increasing the biomass ratio reduces combustion temperature due to biomass’s lower heating value, higher moisture content, and larger particle size, leading to less efficient combustion and higher CO emissions. However, this temperature reduction also correlates with lower NOx emissions. Additionally, biomass’s lower nitrogen and sulfur content contributes to further reductions in NOx and SO2 emissions. Despite biomass having higher volatile matter content, which results in quicker combustion, coal demonstrates a higher carbon burnout rate, indicating more efficient carbon combustion. The study concludes that while pure coal combustion efficiency is higher at 87.7%, pure biomass achieves only 77.3% efficiency. Nonetheless, increasing biomass proportions positively impacts emissions, reducing harmful NOx and SO2 levels. Full article
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23 pages, 4305 KiB  
Article
The Study of Radioactive Fallout Source of Low-Equivalent Nuclear Bursts Based on Nuclear Cloud Simulation Using the CFD-DPM
by Yangchao Li, Qiang Liu, Wei Liu, Wenshuang Xian, Feifei Li and Kai Zhang
Atmosphere 2024, 15(12), 1421; https://doi.org/10.3390/atmos15121421 - 26 Nov 2024
Viewed by 1448
Abstract
The activity-height distribution of radioactive particles in the stabilization cloud of a nuclear burst plays a crucial role in the radioactive fallout prediction model, serving as the source for transport, diffusion, and dose rate calculation modules. A gas-particle multiphase flow solver was developed [...] Read more.
The activity-height distribution of radioactive particles in the stabilization cloud of a nuclear burst plays a crucial role in the radioactive fallout prediction model, serving as the source for transport, diffusion, and dose rate calculation modules. A gas-particle multiphase flow solver was developed using the OpenFOAM Computational Fluid Dynamics (CFD) library and discrete phase method (DPM) library under a two-way coupling regime to simulate the U.S. standard atmosphere of 1976 with good stability. The accuracy of the numerical model was verified through low-equivalent nuclear weapons tests, including RANGER-Able and BUSTER-JANGLE-Sugar, depicting reasonable spatio-temporal changes in cloud profiles. The initialization module of the Defense Land Fallout Interpretative Code (DELFIC) and activity-size distribution, which considered fractionation, were employed for nuclear fireball and radioactive particle initialization. Simulations indicated that the activity-height distribution of the stabilization cloud mainly concentrated on the lower third of air burst cloud caps, while settling near the burst center for surface or near-surface bursts. This study has confirmed the effectiveness of the gas-particle flow solver based on the CFD-DPM method in simulating low-equivalent nuclear clouds and enriching research on radioactive fallout prediction models. Full article
(This article belongs to the Special Issue Numerical Simulation of Aerosol Microphysical Processes (2nd Edition))
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19 pages, 4116 KiB  
Article
CFD Evaluation of Respiratory Particle Dispersion and Associated Infection Risk in a Coach Bus with Different Ventilation Configurations
by Mauro Scungio, Giulia Parlani, Giorgio Buonanno and Luca Stabile
Atmosphere 2024, 15(11), 1316; https://doi.org/10.3390/atmos15111316 - 31 Oct 2024
Cited by 1 | Viewed by 1277
Abstract
The COVID-19 pandemic has underscored the urgency of understanding virus transmission dynamics, particularly in indoor environments characterized by high occupancy and suboptimal ventilation systems. Airborne transmission, recognized by the World Health Organization (WHO), poses a significant risk, influenced by various factors, including contact [...] Read more.
The COVID-19 pandemic has underscored the urgency of understanding virus transmission dynamics, particularly in indoor environments characterized by high occupancy and suboptimal ventilation systems. Airborne transmission, recognized by the World Health Organization (WHO), poses a significant risk, influenced by various factors, including contact duration, individual susceptibility, and environmental conditions. Respiratory particles play a pivotal role in viral spread, remaining suspended in the air for varying durations and distances. Experimental studies provide insights into particle dispersion characteristics, especially in indoor environments where ventilation systems may be inadequate. However, experimental challenges necessitate complementary numerical modeling approaches. Zero-dimensional models offer simplified estimations but lack spatial and temporal resolution, whereas Computational Fluid Dynamics, particularly with the Discrete Phase Model, overcomes these limitations by simulating airflow and particle dispersion comprehensively. This paper employs CFD-DPM to simulate airflow and particle dispersion in a coach bus, offering insights into virus transmission dynamics. This study evaluates the COVID-19 risk of infection for vulnerable individuals sharing space with an infected passenger and investigates the efficacy of personal ventilation in reducing infection risk. Indeed, the CFD simulations revealed the crucial role of ventilation systems in reducing COVID-19 transmission risk within coach buses: increasing clean airflow rate and implementing personal ventilation significantly decreased particle concentration. Overall, infection risk was negligible for scenarios involving only breathing but significant for prolonged exposure to a speaking infected individual. The findings contribute to understanding infection risk in public transportation, emphasizing the need for optimal ventilation strategies to ensure passenger safety and mitigate virus transmission. Full article
(This article belongs to the Section Air Quality and Health)
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18 pages, 5988 KiB  
Article
Design and Material Optimization of Oil Plant Piping Structure for Mitigating Erosion Wear
by Jun-Hyuk Ahn, Rabea Asif, Heon-Woo Lee, In-Ju Hwang and Jong-Wan Hu
Appl. Sci. 2024, 14(12), 5234; https://doi.org/10.3390/app14125234 - 17 Jun 2024
Cited by 2 | Viewed by 1831
Abstract
Erosion in piping structures poses a significant challenge for oil industries as the conveyance of solid particles leads to operational malfunctions and structural failures affecting the overall oil plant operation. Conventional oil recovery methods have historically dominated, while in response to the challenges [...] Read more.
Erosion in piping structures poses a significant challenge for oil industries as the conveyance of solid particles leads to operational malfunctions and structural failures affecting the overall oil plant operation. Conventional oil recovery methods have historically dominated, while in response to the challenges imposed by declining conventional oil production, the global shift towards non-conventional methods necessitates a reevaluation of erosion mitigation strategies due to increased piping infrastructure. Therefore, in this study research has been conducted to reduce erosion and optimize the piping structure. Variables impacting the erosion in piping were investigated from the literature, and simulation cases were made based on the impacted variables. Computational Fluid Dynamics (CFDs) analysis was performed using the Discrete Phase Model (DPM) to determine the erosion wear rate in each simulation case; based on the CFD results, variables with low Turbulent Dissipation Rates (TDRs) and Erosion Rates (ERs) were determined, and the optimized piping structure was designed. As a result, the optimized piping structure showed an 80% reduction in the turbulent dissipation rate and a 99.2% decrease in the erosion wear rate. These findings highlight a substantial improvement in erosion control, ensuring the safety and longevity of piping structures in oil plant operations. Full article
(This article belongs to the Special Issue Pipeline Risk Assessment and Risk-Informed Pipeline Maintenance)
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17 pages, 5619 KiB  
Article
Comparative Analysis of Micrometer-Sized Particle Deposition in the Olfactory Regions of Adult and Pediatric Nasal Cavities: A Computational Study
by Ziyu Jin, Gang Guo, Aibing Yu, Hua Qian and Zhenbo Tong
Pharmaceutics 2024, 16(6), 722; https://doi.org/10.3390/pharmaceutics16060722 - 27 May 2024
Cited by 1 | Viewed by 1992
Abstract
Direct nose-to-brain drug delivery, a promising approach for treating neurological disorders, faces challenges due to anatomical variations between adults and children. This study aims to investigate the spatial particle deposition of micron-sized particles in the nasal cavity among adult and pediatric subjects. This [...] Read more.
Direct nose-to-brain drug delivery, a promising approach for treating neurological disorders, faces challenges due to anatomical variations between adults and children. This study aims to investigate the spatial particle deposition of micron-sized particles in the nasal cavity among adult and pediatric subjects. This study focuses on the olfactory region considering the effect of intrasubject parameters and particle properties. Two child and two adult nose models were developed based on computed tomography (CT) images, in which the olfactory region of the four nasal cavity models comprises 7% to 10% of the total nasal cavity area. Computational Fluid Dynamics (CFD) coupled with a discrete phase model (DPM) was implemented to simulate the particle transport and deposition. To study the deposition of micrometer-sized drugs in the human nasal cavity during a seated posture, particles with diameters ranging from 1 to 100 μm were considered under a flow rate of 15 LPM. The nasal cavity area of adults is approximately 1.2 to 2 times larger than that of children. The results show that the regional deposition fraction of the olfactory region in all subjects was meager for 1–100 µm particles, with the highest deposition fraction of 5.7%. The deposition fraction of the whole nasal cavity increased with the increasing particle size. Crucially, we identified a correlation between regional deposition distribution and nasal cavity geometry, offering valuable insights for optimizing intranasal drug delivery. Full article
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25 pages, 5862 KiB  
Article
A Numerical Study on the Influence of Riparian Vegetation Patch on the Transportation of Suspended Sediment in a U-Bend Channel Flow
by Mingyang Wang, Qian Yu, Yuan Xu, Na Li, Jing Wang, Bo Cao, Lu Wang and Eldad J. Avital
Fluids 2024, 9(5), 109; https://doi.org/10.3390/fluids9050109 - 7 May 2024
Cited by 2 | Viewed by 1489
Abstract
Bend sections are ubiquitous in natural sandy river systems. This study employs Computational Fluid Dynamics–Discrete Phase Model (CFD-DPM) methodology to analyze particle transport dynamics in U-bend channel flows, focusing on the distinctions between partially vegetated (Case No.1) and non-vegetated (Case No.2) scenarios. The [...] Read more.
Bend sections are ubiquitous in natural sandy river systems. This study employs Computational Fluid Dynamics–Discrete Phase Model (CFD-DPM) methodology to analyze particle transport dynamics in U-bend channel flows, focusing on the distinctions between partially vegetated (Case No.1) and non-vegetated (Case No.2) scenarios. The research aims to unravel the intricate relationships among bending channel-induced secondary flow, vegetation blockage, and particle aggregation, employing both quantitative and qualitative approaches. (I) The key findings reveal that vegetation near the inner walls of curved channels markedly diminishes the intensity of secondary circulation. This reduction in circulation intensity is observed not only within vegetated areas but also extends to adjacent non-vegetated zones. Additionally, the study identifies a close correlation between vertical vortices and particle distribution near the channel bed. While particle distribution generally aligns with the vortices’ margin, dynamic patch-scale eddies near vegetation patches induce deviations, creating wave-like patterns in particle distribution. (II) The application of the Probability Density Function (PDF) provides insights into the radius-wise particle distribution. In non-vegetated channels, particle distribution is primarily influenced by secondary flow and boundary layers. In contrast, the presence of vegetation leads to a complex mixing layer, altering the particle distribution pattern and maximizing PDF values in non-vegetated free flow subzones. (III) Furthermore, the research quantifies spatial–temporal sediment heterogeneity through PDF variance. The findings demonstrate that variance in non-vegetated channels increases towards the outer wall in bending regions. Vegetation-induced turbulence causes higher variance, particularly in the mixing layer subzone, underscoring the significance of eddy size in sediment redistribution. (IV) The study of vertical concentration profiles in vegetated U-bend channels offers additional insights, while secondary flow in non-vegetated channels facilitates upward sediment transport and vegetation presence, although increasing the Turbulent Kinetic Energy (TKE), restricts channel space, and impedes secondary flow, thereby reducing vertical particle suspension. Sediment concentrations are found to be higher in the lower layers of vegetated bends, contrary to the pattern in non-vegetated bends. These findings highlight the complex interplay between vegetation, secondary flow, and sediment transport, illustrating the reduced effectiveness of secondary flow in promoting vertical particle transportation in bending channels due to the vegetation obstruction. Full article
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23 pages, 3951 KiB  
Review
Computational Fluid Dynamics–Discrete Phase Method Simulations in Process Engineering: A Review of Recent Progress
by Xiaolian Yang, Te Xi, Yebo Qin, Hui Zhang and Yongwei Wang
Appl. Sci. 2024, 14(9), 3856; https://doi.org/10.3390/app14093856 - 30 Apr 2024
Cited by 10 | Viewed by 4278
Abstract
Complex fluid–solid systems generally exist in process engineering. The cognition of complex flow systems depends on numerical and experimental methods. The computational fluid dynamics–discrete phase method simulation based on coarsening technology has potential application prospects in industrial-scale equipment. This review outlines the computational [...] Read more.
Complex fluid–solid systems generally exist in process engineering. The cognition of complex flow systems depends on numerical and experimental methods. The computational fluid dynamics–discrete phase method simulation based on coarsening technology has potential application prospects in industrial-scale equipment. This review outlines the computational fluid dynamics–discrete phase method and its application in several typical types of process engineering. In the process research, more attention is paid to the dense condition and multiphase flow. Furthermore, the CFD-DPM and its extension method for comprehensive hydrodynamics modeling are introduced. Subsequently, the current challenges and future trends of the computational fluid dynamics–discrete phase method are proposed. Full article
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17 pages, 17782 KiB  
Article
Numerical Simulation of Flow Characteristics for Supercritical CO2-Sprayed Polyurethane Resin
by Chichao Li, Chengrui Zhang, Minghua Xiang, Qing Chen, Zhenyang Luo and Yanlong Luo
Polymers 2024, 16(7), 940; https://doi.org/10.3390/polym16070940 - 29 Mar 2024
Cited by 3 | Viewed by 1564
Abstract
Conventional paint spraying processes often use small molecule organic solvents and emit a large amount of volatile organic compounds (VOCs) that are highly toxic, flammable, and explosive. Alternatively, the spraying technology using supercritical CO2 (scCO2) as a solvent has attracted [...] Read more.
Conventional paint spraying processes often use small molecule organic solvents and emit a large amount of volatile organic compounds (VOCs) that are highly toxic, flammable, and explosive. Alternatively, the spraying technology using supercritical CO2 (scCO2) as a solvent has attracted attention because of its ability to reduce VOC emissions, but the flow characteristics of coatings have not been thoroughly studied. Therefore, we numerically simulate the spraying process based on the actual process of scCO2 spraying polyurethane coatings by computational fluid dynamics (CFD). The effects of inlet pressure and volume fraction of scCO2 on the fluid motion parameters inside the nozzle as well as the atomization effect of droplets outside the nozzle are investigated. The simulated results show that a fluid with a large volume fraction of scCO2 will obtain a smaller density, resulting in a larger velocity and a larger distance for the spray to effectively spray. Higher coating content and bigger inlet pressures will result in higher discrete phase model (DPM) concentrations, and thus a bigger inlet pressure should be used to make the droplets more uniform across the 30° spray range. This study can provide theoretical guidance for the process of scCO2-sprayed polyurethane resin. Full article
(This article belongs to the Special Issue Preparation and Application of Rubber Composites)
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