Search Results (16)

Non-destructive testing (NDT) techniques are crucial in making informed decisions about reconstructing or repairing building structures. The SonReb method, a combination of the rebound hammer (RH) and the ultrasonic pulse velocity (UPV) tests, is widely used for this purpose. To evaluate the compressive strength, $CS$, of the concrete under investigation, the ultrasonic pulse velocity $V_p$ and the rebound index R must be mapped to the compressive strength $CS$ using a suitable conversion model, the identification of which requires supplementing the NDT measurements with destructive-type measurements (DT) on a relatively large number of concrete cores. An approach notably indicated in all cases where the minimization of the number of cores is essential is to employ a pre-existing conversion model, i.e., a model derived from previous studies conducted in the literature, which must be appropriately calibrated. In this paper, we investigate the performance of Gaussian process regression (GPR) in calibrating the pre-existing SonReb conversion models, exploiting their ability to handle nonlinearity and uncertainties. The numerical results obtained using experimental data collected from the literature show that GPR calibration is very effective, outperforming, in most cases, the standard multiplicative and additive techniques used to calibrate the SonReb models. Full article

Combinative methodologies have the potential to address the drawbacks of unimodal non-destructive testing and evaluation (NDT & E) when inspecting multilayer structures. The aim of this study is to investigate the integration of information gathered via phased-array ultrasonic testing (PAUT) and pulsed thermography (PT), addressing the challenges posed by surface-level anomalies in PAUT and the limited deep penetration in PT. A center-of-mass-based registration method was proposed to align shapeless inspection results in consecutive insertions. Subsequently, the aligned inspection images were merged using complementary techniques, including maximum, weighted-averaging, depth-driven combination (DDC), and wavelet decomposition. The results indicated that although individual inspections may have lower mean absolute error (MAE) ratings than fused images, the use of complementary fusion improved defect identification in the total number of detections across numerous layers of the structure. Detection errors are analyzed, and a tendency to overestimate defect sizes is revealed with individual inspection methods. This study concludes that complementary fusion provides a more comprehensive understanding of overall defect detection throughout the thickness, highlighting the importance of leveraging multiple modalities for improved inspection outcomes in structural analysis. Full article

This article presents a concise review of modern non-destructive testing (NDT) methods that allow the detection, tracking, and measurement of cracks in reinforced concrete structures. Over the past decades, the range of solutions available on the market has increased. This provides excellent opportunities when choosing and designing systems for diagnosing and continuously monitoring structures. Cracking affects the mechanical properties, durability, and serviceability of a structure or its elements. Therefore, there is a need to develop methods that would allow the determination of the moment of a destructive process’s formation, i.e., a crack’s appearance. At the same time, it is crucial to be able to track the development of cracks for the entire structure, not just selected locations. This work also presents the concept of combining selected NDT methods and creating a system for the continuous monitoring of structural integrity and predicting changes in the durability of existing and future buildings. Full article

Nondestructive testing (NDT) of composite materials is of paramount importance to the aerospace industry. Several NDT methods have been adopted for the inspection of components during production and all through the aircraft service life, with infrared thermography (IRT) techniques, such as line scan thermography (LST) and pulsed thermography (PT), gaining popularity thanks to their rapidity and versatility. On one hand, LST is an attractive solution for the fast inspection of large and complex geometry composite parts during production. On the other hand, PT can be employed for the characterization of composite materials, e.g., the determination of thermal diffusivity and defect depth estimation. In this study, the use of LST with an uncooled microbolometer camera is explored for the identification of artificially produced porosity and barely visible impact damage (BVID) on academic samples. The performance of LST is quantitatively assessed with respect to PT (considered the gold standard in this case) using a high-definition cooled camera through the contrast-to-noise ratio (CNR) criterium. It is concluded that, although in most cases the measured CNR values were higher for PT than for LST (as expected since a high-definition camera and longer acquisition times were used), the majority of the defects were clearly detected (CNR ≥ 2.5) by LST without the need of advanced signal processing, proving the suitability of LST for the inspection of aerospace composite components. Furthermore, the deepest defect investigated herein (z ≈ 3 mm) was detected solely by LST combined with signal processing and spatial filtering (CNR = 3.6) and not by PT (since pulse heating was not long enough for this depth). In addition, PT was used for the determination of the thermal diffusivity of all samples and the subsequent depth estimation of porosity and damaged areas by pulsed phase thermography (PPT). Full article

The Italian Thermotechnical Committee is drafting a new standard for the life assessment of creep-operated pressure equipment, including modern steam boilers. For the evaluation of the spent life ratio several methods are available, even if each of them is not exhaustive. It should be noted that the methods described must be considered in combination with NDTs and other kinds of tests, e.g., hardness tests. X-ray diffraction (XRD) is one of the methods that could be used to assess material evolution under creep conditions. The method allows for the study of phase transitions involving structural variations. It is possible to operate on both massive samples and powders. In this paper, work done with XRD, in the frame of a wider project regarding the study of the high-temperature behavior of welded martensitic steels, is presented. The results of the XRD analysis were compared with the results of the extraction replicas. This work concerns the controls of eight failed crept specimens submitted to XRD examinations. Eight XRD diagrams were produced and subsequently compared with 12 replicas for each specimen; that is, 96 extraction replicas were produced for this work. Then, around 5000 precipitates were analyzed for each specimen; therefore, for this work, around 40,000 precipitates were characterized with their chemical compositions. The average size of the precipitates was around 97 nm. Full article

This research paper is focused on the development of a digital holography system for simultaneous dual-resolution measurements. Digital holography has been widely used for deformation measurements and non-destructive testing (NDT) due to its advantages of high sensitivity, high accuracy, and whole-field, non-touch measurements. A traditional test only has one spatial resolution, which can cause a big deformation to be indistinguishable or minor defects to be ignored. Both large and small fields of view should be observed to reach a multi-spatial resolution measurement. Usually, multiple separate tests are used to observe the different sized fields of view, resulting in higher costs and longer required testing times. Furthermore, these tests may not be repeatable in some cases. This paper presents research on a novel digital holography system that achieves dual spatial resolution measurements simultaneously by testing different-sized fields of view with a single camera. The novel system has two optical channels with two optical layouts of holography to measure deformation. By changing the combined focus length, the two holographic setups have different fields of view, i.e., one has a large and the other has a small field of view. To realize a simultaneous test, the polarization technique is used to avoid cross-interference between the two optical layouts. Finally, spatial carrier fringes with different orientations are introduced into the two holographic setups by appropriately adjusting the reference beam of each setup. The different oriented spatial carrier fringes enable the spectrums of the two interferograms to be separated after a FT (Fourier transform) and the phase distributions of the two interferograms can be extracted and separated by windowing the spectrum to perform an IFT (inverse Fourier transform). The phase distributions can then be used to analyze and calculate the deformations. The experiment using this system is described in this paper and the practicability of this method is verified by the obtained experimental results. Full article

Without affecting the integrity or stability of the heritage monuments, vibration-based techniques provide useful solutions for acquiring global information about them. By studying the dynamic response to suitable excitation sources, it is feasible to define the mechanical characteristics of structures and identify and locate defects in their global behaviour. Laser Doppler vibrometry (LDV), which enables non-contact measurements of the vibration velocity of moving surfaces using a focused laser beam, is a highly desirable technique for qualitative dynamic characterisation and damage assessment. LDV is a simple and non-intrusive approach. It permits remote measurements and has a high degree of sensitivity and frequency adaptation. In addition, the system is entirely computer controlled, providing simple data storage, processing, and analysis. LDV has been originally researched and developed for structural and modal shape analysis of physical prototypes, in-service devices (e.g., machinery components), medical imaging applications, and damage detection and analysis relevant to small-scale non-destructive testing (NDT), and evaluation of micro to meso-targets (e.g., fracture detection and mapping in composites, modal shape and vibration analysis of objects, etc.). In spite of several successful applications in the case of bridges and thin structures, ambient vibration testing in an integrated form that includes dynamic identification, sensitivity analysis, and numerical modelling update employing modern sensor non-contact technologies is still uncommon. In this paper, the authors intend to explore further the possibility of combining ambient vibrations and OMA in combination with the non-contact LDV sensing technique in order to remotely acquire mechanical waves travelling in historical structures, track the actual behaviour of such structures, and calibrate their finite element numerical models. Full article

Stabilizing the quality of industrial product materials remains a challenge. This applies mainly to new or significantly modified materials. It also refers to special processes. The tests of product quality can stabilize the quality of industrial product materials. The popular method for this is using the non-destructive testing (NDT). The NDT identifies incompatibility but does not determine the cause of its occurrence. Hence, it was necessary to support the process of identifying causes of incompatibilities in products. The purpose of the article was to develop a model based on a new approach to determine the ranking of actions that are possible as part of the process of stabilizing the quality of industrial products. The model was developed to improve quality through sequential and systematic methods of identification (and reduce) and incompatibility. The quality management techniques and decision method were applied and combined in this model, i.e., SMART(-ER) the method, method of selecting a team of experts, brainstorming (BM), Ishikawa diagram with the 5M rule, Likert scale validation technique, arithmetic average, and Grey Relational Analysis (GRA). The test of this model was carried out to find cracks in the outer hull of 418 alloy four-point bearing (CPW-S 5616), which was identified by NDT (magnetic-powder method). As a result, a ranking of activities was obtained to stabilize the quality of the product and the main cause of incompatibility was indicated, i.e., the cause which can influence to the most degree influence on occurrence the incompatibility. The originality of the proposed model is an application in the right order of specially selected and combined qualitative methods and supporting decision methods. The finding of causes of incompatibility of products is the basis of product improvement in the area of stabilizing the quality of materials, mainly by the occurrence of special processes. The universality of the model refers to the possibility of its application for any material, processes of its formation, and processes of products, and any incompatibilities where the model can be integrated with quality control. Full article

The mechanical properties of plantation Eucalyptus Nitens timber are currently assessed by applying visual stress grading (VSG) designed for the sawn timber from the mature plantation and do not represent the actual characteristics of the resource. However, the well-known limitation of VSG application for this resource led to the discovery of other methods to grade the timber to its relevant structural grade. There is potential for hardwood plantations in Australia to supply wood to the timber industry and be used in structural applications. However, it is necessary to employ criteria to evaluate the structural properties of this resource before it could be satisfactorily used for structural purposes. This research aimed to assess the use of non-destructive technique (NDT) through acoustic wave velocity (AWV), machine stress grading (MSG), and multiple linear regression (MLR) model to predict the modulus of elasticity (MOE) as a grade-determining factor. The results showed that there was a strong correlation (R² = 0.88) between the dynamic MOE (MOE_dyn) and static MOE (MOE_s) of the boards, proving the NDT as a reliable method for the MOE estimations of E. nitens timber. The results from the MLR model also showed that the density and AWV are effective parameters and their combination can be practical to estimate the MOE. There was a high correlation between the MOE obtained from MSG and MOE obtained from four-point bending, demonstrating that the MSG method through the flat-wise bending can be a suitable method for fast grading. The results also indicated that the measured MOE in the edgewise direction correlates with both the flatwise and longitudinal directions. The results also showed that the E. nitens timber resource has the potential to be used in structural applications with a wide range of MOE from 7 GPa to 21 GPa. Full article

Acoustic Emission (AE) and Guided Ultrasonic Waves (GUWs) are non-destructive testing (NDT) methods in several industrial sectors for, e.g., proof testing and periodic inspection of pressure vessels, storage tanks, pipes or pipelines and leak or corrosion detection. In materials research, AE and GUW are useful for characterizing damage accumulation and microscopic damage mechanisms. AE and GUW also show potential for long-term Structural Health and Condition Monitoring (SHM and CM). With increasing computational power, even online monitoring of industrial manufacturing processes has become feasible. Combined with Artificial Intelligence (AI) for analysis this may soon allow for efficient, automated online process control. AI also plays a role in predictive maintenance and cost optimization. Long-term SHM, CM and process control require sensor integration together with data acquisition equipment and possibly data analysis. This raises the question of the long-term durability of all components of the measurement system. So far, only scant quantitative data are available. This paper presents and discusses selected aspects of the long-term durability of sensor behavior, sensor coupling and measurement hardware and software. The aim is to identify research and development needs for reliable, cost-effective, long-term SHM and CM with AE and GUW under combined mechanical and environmental service loads. Full article

Material failure may occur in a variety of situations dependent on stress conditions, temperature, and internal or external load conditions. Many of the latest engineered materials combine several material types i.e., metals, carbon, glass, resins, adhesives, heterogeneous and nanomaterials (organic/inorganic) to produce multilayered, multifaceted structures that may fail in ductile, brittle, or both cases. Mechanical testing is a standard and basic component of any design and fabricating process. Mechanical testing also plays a vital role in maintaining cost-effectiveness in innovative advancement and predominance. Destructive tests include tensile testing, chemical analysis, hardness testing, fatigue testing, creep testing, shear testing, impact testing, stress rapture testing, fastener testing, residual stress measurement, and XRD. These tests can damage the molecular arrangement and even the microstructure of engineered materials. Nondestructive testing methods evaluate component/material/object quality without damaging the sample integrity. This review outlines advanced nondestructive techniques and explains predominantly used nondestructive techniques with respect to their applications, limitations, and advantages. The literature was further analyzed regarding experimental developments, data acquisition systems, and technologically upgraded accessory components. Additionally, the various combinations of methods applied for several types of material defects are reported. The ultimate goal of this review paper is to explain advanced nondestructive testing (NDT) techniques/tests, which are comprised of notable research work reporting evolved affordable systems with fast, precise, and repeatable systems with high accuracy for both experimental and data acquisition techniques. Furthermore, these advanced NDT approaches were assessed for their potential implementation at the industrial level for faster, more accurate, and secure operations. Full article

This paper presents first laboratory results of a combined approach carried out by the use of three different portable non-invasive electromagnetic methods: Digital holographic speckle pattern interferometry (DHSPI), stimulated infrared thermography (SIRT) and holographic subsurface radar (HSR), proposed for the analysis of a custom-built wall mosaic model. The model reproduces a series of defects (e.g., cracks, voids, detachments), simulating common deteriorated, restored or reshuffled areas in wall mosaics. DHSPI and SIRT, already well known in the field of non-destructive (NDT) methods, are full-field contactless techniques, providing complementary information on the subsurface hidden discontinuities. The use of DHSPI, based on optical imaging and interferometry, provides remote control and visualization of surface micro-deformation after induced thermal stress, while the use of SIRT allows visualization of thermal energy diffusion in the surface upon the induced thermal stress. DHSPI and SIRT data are complemented by the use of HSR, a contact method that provides localized information about the distribution of contrasts in dielectric permittivity and related possible anomalies. The experimental results, made by the combined use of these methods to the identification of the known anomalies in the mosaic model, are presented and discussed here as a contribution in the development of an efficient non-invasive approach to the in-situ subsurface analysis of ancient wall mosaics. Full article

Monitoring of mechanical structures is a Big Data challenge and includes Structural Health Monitoring (SHM) and Non-destructive Testing (NDT). The sensor data produced by common measuring techniques, e.g., guided wave propagation analysis, is characterized by a high dimensionality in the temporal and spatial domain. There are off- and on-line methods applied at maintenance- or run-time, respectively. On-line methods (SHM) usually are constrained by low-resource processing platforms, sensor noise, unreliability, and real-time operation requiring advanced and efficient sensor data processing. Commonly, structural monitoring is a task that maps high-dimensional input data on low-dimensional output data (information, which is feature extraction), e.g., in the simplest case a Boolean output variable “Damaged”. Machine Learning (ML), e.g., supervised learning, can be used to derive such a mapping function. But ML quality and performance depends strongly on the input data size. Therefore, adaptive and reliable input data reduction (that is feature selection) is required at the first layer of an automatic structural monitoring system. Assuming some kind of two-dimensional sensor data (or n-dimensional data in general), image segmentation can be used to identify Regions of Interest (ROI), e.g., of wave propagation fields. Wave propagation in materials underlie reflections that must be distinguished, especially in hybrid materials (e.g., combining metal and fibre-plastic composites) there are complex wave propagation fields. The image segmentation is one of the most crucial parts of image processing. Major difficulties in image segmentation are noise and the differing homogeneity (fuzziness and signal gradients) of regions, complicating the definition of suitable threshold conditions for the edge detection or region splitting/clustering. Many traditional image segmentation algorithms are constrained by this issue. Artificial Intelligence can aid to overcome this limitation by using autonomous agents as an adaptive and self-organizing software architecture, presented in this work. Using a collection of co-operating agents decomposes a large and complex problem in smaller and simpler problems with a Divide-and-Conquer approach. Related to the image segmentation scenario, agents are working mostly autonomous (de-coupled) on dynamically bounded data from different regions of a signal or an image (i.e., distributed with simulated mobility), adapted to the locality, being reliable and less sensitive to noisy sensor data. In this work, self-organizing agents perform segmentation. They are evaluated with measured high-dimensional data from piezo-electric acusto-ultrasonic sensors recording the wave propagation in plate-like structures. Commonly, SHM deploys only a small set of sensors and actuators at static positions delivering only a few temporal resolved sensor signals (1D), whereas NDT methods additionally can use spatial scanning to create images of wave signals (2D). Both one-dimensional temporal and two-dimensional spatial segmentation are considered to find characteristic ROI. Full article

The full exploitation of Composite Fiber Reinforced Polymers (CFRP) in so-called green aircrafts design is still limited by the lack of adequate quality assurance procedures for checking the adhesive bonding assembly, especially in load-critical primary structures. In this respect, contamination of the CFRP panel surface is of significant concern since it may severely affect the bonding and the mechanical properties of the joint. During the last years, the authors have developed and tested an electronic nose as a non-destructive tool for pre-bonding surface inspection for contaminants detection, identification and quantification. Several sensors and sampling architectures have been screened in view of the high Technology Readiness Level (TRL) scenarios requirements. Ad-hoc pattern recognition systems have also been devised to ensure a fast and reliable assessment of the contamination status, by combining real time classifiers and the implementation of a suitable rejection option. Results show that e-noses could be used as first line low cost Non Destructive Test (NDT) tool in aerospace CFRP assembly and maintenance scenarios. Full article

The article presents the hybrid metaheuristic-neural assessment of the pull-off adhesion in existing multi-layer cement composites using artificial neural networks (ANNs) and the imperialist competitive algorithm (ICA). The ICA is a metaheuristic algorithm inspired by the human political-social evolution. This method is based solely on the use of ANNs and two non-destructive testing (NDT) methods: the impact-echo method (I-E) and the impulse response method (IR). In this research, the ICA has been used to optimize the weights of the ANN. The combined ICA-ANN model has been compared to the genetic algorithm (GA) and particle swarm optimization (PSO) to evaluate its accuracy. The results showed that the ICA-ANN model outperforms other techniques when testing datasets in terms of both effectiveness and efficiency. As presented in the validation stage, it is possible to reliably map the adhesion level on a tested surface without local damage to the latter. Full article