Search Results (16)

Copper and its alloys are widely used in electrical, automotive, aerospace, and energy applications because of their excellent thermal and electrical conductivity. However, the low hardness and poor wear resistance of pure Cu limit its use under tribologically demanding sliding conditions. In this study, Cu matrix composites reinforced with 1 wt.% boron carbide (B₄C), boron (B), chromium (Cr), cobalt (Co), alumina (Al₂O₃), and graphite (Gr) were fabricated by powder metallurgy and comparatively evaluated under identical processing and testing conditions. Phase constitution and microstructural characteristics were analyzed by XRD, SEM, and EDS, while mechanical and tribological behavior was assessed by Vickers hardness and dry sliding wear tests. All reinforcements improved the hardness of the Cu matrix compared with unreinforced Cu. The hardness increase followed the order Cu–B₄C (68.91%) > Cu–B (66.43%) > Cu–Gr (63.97%) > Cu–Al₂O₃ (61.79%) > Cu–Cr (42.69%) > Cu–Co (36.04%). Dry sliding wear tests, performed under a 10 N normal load, 0.05 m s⁻¹ sliding speed, and 1000 m sliding distance against a 316L stainless-steel ball, showed that all reinforced composites exhibited lower mass loss and more stable sliding behavior than pure Cu. Among all samples, Cu–B₄C displayed the best wear performance, with a 154.8% improvement in wear resistance relative to pure Cu. SEM analysis of the worn surfaces revealed that reinforcement addition reduced severe plastic deformation, groove formation, and delamination, leading to a more stable wear regime. Graphite- and boron-containing composites benefited from interfacial lubrication and contact stabilization, whereas B₄C and Al₂O₃ improved wear resistance through rigid-particle strengthening and enhanced load-bearing capacity. By comparing ceramic, metalloid, metallic, oxide, and solid-lubricating reinforcements at the same low addition level and under identical processing and testing conditions, this study provides a reinforcement-selection framework for Cu-based composites requiring improved hardness and dry-sliding durability. Full article

L605 cobalt-based superalloy is a typical difficult-to-machine material because of its high strength, pronounced work hardening, and low thermal conductivity. To improve the microgroove machining performance of this alloy, a self-developed water-jet-guided laser (WJGL) system equipped with a multi-focus lens was employed, and single-factor experiments together with a Box–Behnken response surface design were conducted to investigate the effects of laser power, pulse frequency, water pressure, and feed speed on microgroove depth. The results showed that microgroove depth increased with laser power, decreased with pulse frequency and feed speed, and first increased and then decreased with water pressure. Analysis of variance demonstrated that the developed quadratic regression model was significant and fit the data well. A recommended parameter combination of 274.9 W laser power, 3334.9 Hz pulse frequency, 1.636 MPa water pressure, and 0.107 mm/s feed speed corresponded to a predicted microgroove depth of 621.2 μm. Validation experiments yielded an average microgroove depth of 600.2 μm, with a relative error of 3.4%, indicating that the model can be used for microgroove depth prediction and parameter selection in WJGL machining of L605 alloy and may provide guidance for future multi-objective optimization considering both machining quality and efficiency. Full article

With changes in the global energy structure, ammonia has emerged as a favorable hydrogen storage medium due to its excellent properties. This work details the synthesis of a barium-doped cobalt–iron alloy catalyst via subsequent heat treatment. This alloy efficiently catalyzes the decomposition of ammonia into hydrogen. The results showed that using characterization methods such as TEM and XRD indicated that adding Ba to this system could regulate the microstructure of the Co-Fe alloy. After calcination, the barium promoted a reduction in the particle size of Co-Fe nanoparticles, enabling their uniform dispersion on the surface and a more uniform dispersion and improving the accessibility of the exposed surface. The optimized catalyst (0.05Ba-0.25CoFe/CeO₂) achieved an ammonia conversion of 93.2% at 550 °C under a gas hourly space velocity of 30,000 mL·g_cat⁻¹·h⁻¹. Mechanistic analysis based on XPS and CO₂-TPD results indicated that the barium optimized the electronic structure and alkaline sites of Co-Fe, promoted the desorption of nitrogen, and thereby accelerated the reaction kinetics of ammonia decomposition. This research provides a strategic method and theoretical basis for designing high-performance non-precious metal catalysts for ammonia decomposition. Full article

As a core wear-prone component of coal mining equipment, the wear resistance of cutting picks directly affects mining efficiency and operating costs. This study addresses the premature failure of traditional hard alloy cutting picks caused by impact fatigue and abrasive wear under complex geological conditions. By introducing WC powder, the research aims to enhance the quality of the laser cladding coating on cobalt-based reinforced cutting picks and to investigate the variation in optimal process parameters with an increasing WC ratio. Five sets of L9 orthogonal experiments were conducted using the Taguchi method. Combined with the analysis of the signal-to-noise ratio (SNR), the optimal parameters under each material ratio were obtained and experimentally verified. The errors were all within 10%, which proves the reliability and repeatability of the optimization results. Subsequently, the effects of laser power, powder feeding rate and scanning speed on coating quality were systematically evaluated. Scanning speed had the most significant effect on microhardness, while laser power predominantly influenced dilution rate. For low WC content, powder feeding rate had a greater impact on porosity; as WC content increased, laser power became the main factor affecting porosity. Grey Relational Analysis (GRA) was subsequently applied to integrate the three response targets into a single grey relational grade (GRG), optimizing the parameters for each WC ratio. And the law of mutual influence between different material ratios and their process parameters was found. Wear tests on the optimized cladding layer showed that, compared with the original and pure cobalt-based picks, wear resistance increased by 45% and 80%, respectively. These results indicate a clear correlation between WC content, process parameter optimization, and improved coating performance. Full article

Background: Modern surgical techniques allow for the correction of spinal deformity, stopping its progression and improving pain relief and social and physical functioning. These instruments have different implant designs, screws, and rod diameters and can be composed of different metal alloys with different hardnesses, which can have a significant impact on the effect of correcting spinal deformities. We designed a retrospective cohort study based on the same surgical technique and spine system using different implant sizes, and compared the results across them. Methods: This is a retrospective review of adolescent idiopathic scoliosis (AIS) patients who underwent posterior spinal fusion (PSF) between 2016 and 2022 with a minimum two-year follow-up (FU) using two spinal implant systems: 5.5 and 6.0 mm diameter screws with double 5.5 mm titanium rods (Group 1 (G1)), and 6.0 and 6.5 mm diameter pedicle screws with double 6.0 mm cobalt–chromium rods (Group 2 (G2)). The evaluated data were as follows: preoperative personal data, radiographic outcomes, complications, and health-related quality of life questionnaire (HRQoL). The parameters were reviewed preoperatively, after the final fusion, and during the FU. Results: The mean age of all 260 patients at surgery was 14.8 years. The average BMI was also similar in both groups and was noted as 21. The mean levels of fusion and screw density were similar in both groups. The mean preoperative major curves (MCs) were 57.6° and 62.5° in G1 and G2, respectively. The mean flexibility of the curves was noted as 35% in G1 and 33% in G2. After definitive surgery, the mean percentage correction of the MC was better in G2 vs. G1, with 74.5% vs. 69.8%, respectively (p < 0.001). At the final FU, the average loss of correction was 5.9° for G1 and 3.2° for G2 (p < 0.001). The mean preoperative (TK) thoracic kyphosis (T2–T5) was 12.2° in G1 and 10.8° in G2. It was corrected to 15.2° in G1 and to 13° in G2. At the FFU, we noted a significant difference in the TK (T2–T5) between the groups, with 16.7° vs. 9.6° for G1 vs. G2, respectively (p < 0.001). Statistical significance was observed between the preoperative sagittal balance and the final follow-up for both groups (p < 0.001). Conclusions: AIS patients surgically treated with screws with a larger diameter and thicker and stiffer rods showed greater correction and postoperative thoracic kyphosis without implant failure. The complication rates, implant density, and clinical outcomes remained similar. The radiographic benefits reported in this cohort study suggest that large-sized screws and stiffer rods for the correction of pediatric spinal deformities are safe and very effective. Full article

In recent years, the incidence rate of lumbar diseases has been progressively increasing. The conventional lumbar fusion cages used in existing lumbar interbody fusion surgery are not able to take into account the multiple characteristics of cushioning, vibration reduction, support, cell adhesion, and bone tissue growth. Therefore, in this work, based on the CT data of a lumbar intervertebral disc plain scan, a combined symmetric lumbar fusion cage structure was innovatively designed. The core was made of lightweight TC4 medical titanium alloy flexible microporous metal rubber (LTA-FMP MR), and the outer frame was made of cobalt–chromium–molybdenum alloy. Its comprehensive biomechanical performance was comprehensively evaluated through finite element simulation, static and dynamic mechanics, and impact resistance tests. The three-dimensional model of the L3/L4 lumbar segment was established by reverse engineering, and a Mises stress analysis was conducted on the lumbar fusion cage by importing it into Ansys to understand its structural advantages compared to the traditional lumbar fusion cage. Through static experiments, the influence of the internal nucleus of a symmetrical lumbar fusion cage with different material parameters on its static performance was explored. At the same time, to further explore the superior characteristics of this symmetrical structure in complex human environments, a biomechanical test platform was established to analyze its biomechanical performance under sinusoidal excitation of different amplitudes and frequencies, as well as impact loads of different amplitudes and pulse widths. The results show that under different amplitudes and frequencies, the lumbar fusion cage with a symmetrical structure has a small loss factor, a high impact isolation coefficient, and a maximum energy consumption of 422.8 N·mm, with a maximum kinetic energy attenuation rate of 0.43. Compared to existing traditional lumbar fusion cages in clinical practice, it not only has sufficient stiffness, but also has good vibration damping, support, and impact resistance performance, and has a lower probability of postoperative settlement, which has broad application prospects. Full article

Periprosthetic joint infections (PJI) are difficult to treat due to biofilm formation on implant surfaces, often requiring removal or exchange of prostheses along with long-lasting antibiotic treatment. This in vitro study investigated the effect of methylene blue photodynamic therapy (MB-PDT) on PJI-causing biofilms on different implant materials. MB-PDT (664 nm LED, 15 J/cm²) was tested on different Staphylococcus aureus, Staphylococcus epidermidis, Escherichia coli and Cutibacterium acnes strains in both planktonic form and grown in early and mature biofilms on prosthetic materials (polyethylene, titanium alloys, cobalt–chrome-based alloys, and bone cement). The minimum bactericidal concentration with 100% killing (MBC_100%) was determined. Chemical and topographical alterations were investigated on the prosthesis surfaces after MB-PDT. Results showed a MBC_100% of 0.5–5 μg/mL for planktonic bacteria and 50–100 μg/mL for bacteria in biofilms—independent of the tested strain, the orthopedic material, or the maturity of the biofilm. Material testing showed no relevant surface modification. MB-PDT effectively eradicated common PJI pathogens on arthroplasty materials without damage to the materials, suggesting that MB-PDT could be used as a novel treatment method, replacing current, more invasive approaches and potentially shortening the antibiotic treatment in PJI. This would improve quality of life and reduce morbidity, mortality, and high health-care costs. Full article

Objectives: From the treatment of damaged teeth to replacing missing teeth, dental biomaterials cover the scientific interest of many fields. Dental biomaterials are one of the implants whose effective life depends vastly on their material and manufacturing techniques. The purpose of this review is to summarize the important aspects for metallic dental implants from biomedical, mechanical and materials science perspectives. The review article will focus on five major aspects as mentioned below. Tooth anatomy: Maximizing the implant performance depends on proper understanding of human tooth anatomy and the failure behavior of the implants. Major parts from tooth anatomy including saliva characteristics are explored in this section. Wear mechanisms: The prominent wear mechanisms having a high impact on dental wear are abrasive, adhesive, fatigue and corrosion wear. To imitate the physiological working condition of dental implants, reports on the broad range of mastication force and various composition of artificial saliva have been included in this section, which can affect the tribo-corrosion behavior of dental implants. Dental implants classifications: The review paper includes a dedicated discussion on major dental implants types and their details for better understanding their applicability and characteristics. Implant materials: As of today, the most established dental implant materials are SS316L, cobalt chrome alloy and titanium. Detailed discussion on their material properties, microstructures, phase transformations and chemical compositions have been discussed here. Manufacturing techniques: In terms of different production methods, the lost wax casting method as traditional manufacturing is considered. Selective Laser Melting (SLM) and Directed Energy Deposition (DED) as additive manufacturing techniques (AM) have been discussed. For AM, the relationships between process–property–performance details have been explored briefly. The effectiveness of different manufacturing techniques was compared based on porosity distribution, mechanical and biomechanical properties. Summary: Despite having substantial research available on dental implants, there is a lack of systematic reviews to present a holistic viewpoint combining state-of-the-art from biomedical, mechanical, materials science and manufacturing perspectives. This review article attempts to combine a wide variety of analyzing approaches from those interdisciplinary fields to deliver deeper insights to researchers both in academia and industry to develop next-generation dental implants. Full article

The hydrophobic azo dye 6-hexyl-4-(2-thiazolylazo)resorcinol (HTAR, H₂L) was studied as part of a system for the centrifuge-less cloud point extraction (CL-CPE) and spectrophotometric determination of traces of cobalt. The extracted 1:2 (Co:HTAR) complex, [Co^III(HL⁻)(L²⁻)]⁰, shows an absorption maximum at 553 nm and contains HTAR in two different acid–base forms. Optimum conditions for its formation and CL-CPE were found as follows: 1 × 10⁻⁵ mol L⁻¹ of HTAR, 1.64% of Triton X-114, pH of 7.8, incubation time of 20 min at ca. 50 °C, and cooling time of 30 min at ca. −20 °C. The linear range, limit of detection, and apparent molar absorptivity coefficient were 5.4–189 ng mL⁻¹, 1.64 ng mL⁻¹, and 2.63 × 10⁵ L mol⁻¹ cm⁻¹, respectively. The developed procedure does not use any organic solvents and can be described as simple, cheap, sensitive, convenient, and environmentally friendly. It was successfully applied to the analysis of artificial mixtures and real samples, such as steel, dental alloy, rainwater, ampoules of vitamin B₁₂, and saline solution for intravenous infusion. Full article

The use of material for implant bearing has a vital role in minimizing failures that endanger implant recipients. Evaluation of contact pressure of bearing material can be the basis for material selection and have correlations with wear that contribute to the need of revision operations. The current paper aims to investigate three different metallic materials, namely cobalt chromium molybdenum (CoCrMo), stainless steel 316L (SS 316L), and titanium alloy (Ti6Al4V) for application in metal-on-metal bearing of total hip implant in terms of contact pressure. In silico model based on finite element simulation has been considered to predict contact pressure of metal-on-metal bearings under normal walking conditions. It is found that the use of Ti6Al-4V-on-Ti6Al4V is superior in its ability to reduce contact pressure by more than 35% compared to the other studied metal-on-metal couple bearings. Full article

With increasing aesthetic awareness and emphasis on time costs in today’s society, monolithic multilayer precolored zirconia ceramics (M-Zr) facilitate aesthetic restorations in a convenient and straightforward manner without the need for veneering porcelain to modify the color. However, the effect of abutment materials on the final color of M-Zr remains unclear. Herein, we placed Vita A1 Shade M-Zr on six different abutment materials, zirconia (Y-TZP), 3D printed composite resin (CR), dental model resin (MR), polyetheretherketone (PEEK), polyetherketoneketone (PEKK), and cobalt–chromium alloy (Co–Cr), to evaluate their effect on the color accuracy of M-Zr. The color attributes (L*, a*, and b*) were measured using a dental spectrophotometer. The translucency parameter (TP), contrast ratio, color difference (ΔE) between each background substrate and the Vita A1 Shade Guide, and chroma values (C) were calculated to evaluate the color accuracy of M-Zr. A statistical analysis was performed using one-way analysis of variance and post hoc Tukey’s HSD tests (α = 0.05). The experimental results indicate that the TP values and contrast ratio of the M-Zr samples were 14.85 and 0.83, respectively. Co–Cr had the highest ΔE (6.08) and lowest C value (7.52); PEKK had the lowest ΔE (2.60), and PEEK had the highest C value (12.23) (p < 0.05). Notably, the ΔE values of CR (3.13), PEEK (2.86), and PEKK were within clinical indicators (ΔE < 3.7). Based on these results, it can be concluded that the abutment material has a significant effect on the final color of the M-Zr, and PEEK or PEKK resulted in good color accuracy. When choosing the dental MR, traditional zirconia, or metals as abutment materials, colored or opaque cement might be required to eliminate color distortion and achieve desirable optical properties. Full article

In this study, deposition of Tribaloy T800 on cobalt-based L605 substrate using micro-laser-aided additive manufacturing (micro-LAAM) was explored. The micro-LAAM process was studied to achieve sound integrity of the deposited layer. The microhardness and microstructure of the deposited Tribaloy T800 layer were investigated. The results showed that the developed micro-LAAM process can achieve single-layer crack-free deposition of Tribaloy T800 onto cobalt-based L605 without pre-heating of the substrate. Surface roughness of Ra 8 μm was obtained, indicating that micro-LAAM can significantly improve the surface quality. Very high microhardness in the range of 818 to 1000 Hv was achieved. Cellular grains with very fine dendritic microstructure and Laves phase were observed in the deposited Tribaloy T800, which contributed to the high hardness. With all the results obtained, it can be concluded that it is feasible to deposit Tribaloy T800 on L605 substrate with micro-LAAM to achieve sound integrity and high hardness. Full article

How to proceed with a clinically asymptomatic modular Metha® Ti alloy stem with dual taper CoCr neck adapter in case of acetabular revision? To systematically answer this question the status of research and appropriate diagnostic methods in context to clinically symptomatic and asymptomatic dual taper stem-neck couplings has been evaluated based on a systematic literature review. A retrieval analysis of thirteen Metha® modular dual taper CoCr/Ti alloy hip stems has been performed and a rational decision making model as basis for a clinical recommendation was developed. From our observations we propose that in cases of acetabular revision, that for patients with a serum cobalt level of > 4 µg/L and a Co/Cr ratio > 3.6, the revision of the modular dual taper stem may be considered. Prior to acetabular revision surgery a systematic diagnostic evaluation should be executed, using specific tests such as serum metal (Co, Cr) ion analysis, plain antero-posterior and lateral radiographs and cross-sectional imaging modalities (Metal Artefact Reduction Sequence Magnetic Resonance Imaging). For an asymptomatic Metha® dual taper Ti alloy/CoCr stem-neck coupling at the stage of acetabular revision careful clinical decision making according to the proposed model should be followed and overreliance on any single examination should be avoided, considering the complete individual differential diagnosis and patient situation. Full article

Conventional orthopaedic and dental device materials are made of metallic materials such as stainless steel (SUS316L), titanium alloy (Ti-6Al-4V), and cobalt-chrome (Co-Cr). Those materials have the disadvantage of mechanical properties and anti-corrosion behavior. Bulk metallic glasses (BMGs), which are also called amorphous alloys, are metallic materials with metastable glassy states and have a higher strength, higher elasticity, higher failure resistance, and lower Young’s modulus compared with crystalline alloys. There are several types of BMGs. Among them, Zr-based BMGs and Ti-based BMGs have excellent mechanical properties. In addition, they have good corrosion resistance and are promising for orthopaedic and dental device materials. In this review article, in vitro and in vivo studies regarding Zr and Ti-based BMGs applications as biomaterials, especially in orthopaedic and dental device materials, are reviewed. Full article

Introduction: Pre-clinical testing of hemiarthroplasty devices requires that the tribological conditions present in vivo with live cartilage be closely duplicated. A current limitation in the tribological testing of live cartilage involves the use of cell-culture media as lubricant. Study Aim: to develop and test a new hyaluronan-phospholipid based medium (HA–phospholipid medium) that combines the rheological and frictional properties of synovial fluid with the nourishing properties of culture media to keep cells alive. Materials and Methods: The HA–phospholipid medium consisted of culture medium with added phospholipid dipalmitoylphosphatidylcholine (0.3 mg/mL), and hyaluronic acid (2.42 mg/mL). A standard cell culture medium was used as the control. The rheology of each medium was determined using a flat plate configuration. Bovine calf cartilage was used to assess cell viability and friction in each medium. For friction measurements, a cobalt-chrome alloy ball was articulated against cartilage disks immersed in medium. Results: Lipid vesicles 0.1 to 50 μm in diameter were identified in the HA–phospholipid medium. Cartilage cell viability was significantly higher in the HA–phospholipid medium (62% ± 8%, 95% CI) than in control medium (49.5% ± 5%) (p = 0.009). The HA–phospholipid medium exhibited strong shear-thinning behavior, similar to synovial fluid, with viscosities ~100-fold higher at 10 s⁻¹ and 5-fold higher at 20,000 s⁻¹ than the approximately Newtonian control medium. The HA–phospholipid medium also yielded 20% lower friction values than the control medium after one hour of testing. Conclusions: The rheological and friction results indicate that the HA–phospholipid medium is superior to the control cell culture medium in emulating the shear thinning and lubricative properties of natural synovial fluid, making it more clinically relevant for in vitro wear and friction testing with live cartilage. Full article