Response Surface Modeling and Parameter Optimization of Microgroove Depth in Water-Jet-Guided Laser Machining of L605 Alloy
Abstract
1. Introduction
2. Principle of Water-Jet-Guided Laser Machining
3. Experimental Design
3.1. Experimental Setup and Materials
3.2. Experimental Methods
4. Results and Discussion
4.1. Single-Factor Experimental Results and Analysis
4.2. Results and Analysis of the Response Surface Experiments
4.3. Validation of the Optimization Results
5. Conclusions
- (1)
- Within the investigated experimental range, the significance of the process parameters affecting microgroove depth was ranked as follows: laser power > pulse frequency > feed speed > water pressure. Specifically, microgroove depth increased with increasing laser power, decreased with increasing pulse frequency and feed speed, and exhibited a nonlinear dependence on water pressure, with a relatively favorable pressure range of approximately 1.6–1.8 MPa.
- (2)
- With microgroove depth as the optimization objective, response surface methodology yielded a recommended parameter combination of 274.9 W laser power, 3334.9 Hz pulse frequency, 1.636 MPa water pressure, and 0.107 mm/s feed speed. Under these conditions, the predicted microgroove depth was 621.2 μm. Validation experiments showed that the relative error between the measured and predicted values was 3.4%, indicating that the established model provides good predictive accuracy and reliability.
- (3)
- The results demonstrate that response surface methodology can effectively describe the relationship between microgroove depth and the major process parameters in WJGL machining of L605 alloy and may provide guidance for parameter selection for microgroove-depth control. It should be noted that the present study was limited to the investigation and optimization of microgroove depth, while other important machining-quality indicators, such as groove width, taper, surface roughness, recast layer, burr formation, and heat-affected zone, were not quantitatively evaluated. Further studies are needed to perform multi-objective optimization incorporating both machining capability and machining-quality indicators.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
- Mani, G.; Porter, D.; Collins, S.; Schatz, T.; Ornberg, A.; Shulfer, R. A review on manufacturing processes of cobalt-chromium alloy implants and its impact on corrosion resistance and biocompatibility. J. Biomed. Mater. Res. Part B Appl. Biomater. 2024, 112, e35431. [Google Scholar] [CrossRef] [PubMed]
- Prasad, B.H.; Madhusudhan Reddy, G.; Das, A.K.; Prashanth, K.G. Fiber Laser Welded Cobalt Super Alloy L605: Optimization of Weldability Characteristics. Materials 2022, 15, 7708. [Google Scholar] [CrossRef] [PubMed]
- Sudheer, S.K.; Devesh, K.; Prathibha, S.; Engineer, C.; Raval, A.; Kotadia, H. Laser microfabrication of L605 cobalt-chromium cardiovascular stent implants with modulated pulsed Nd:YAG laser. J. Micro/Nanolithogr. MEMS MOEMS 2008, 7, 033012. [Google Scholar]
- Zhu, L.; Li, Z.; Tian, D.; Liu, H.; Wang, J.; Xu, F.; Zuo, D. Investigation of the structure characteristics and formation mechanisms of pure molybdenum metal alloy induced by laser processing and laser water-assisted processing. J. Mater. Res. Technol. 2025, 36, 2544–2553. [Google Scholar] [CrossRef]
- Zhang, Q.; Sun, S.-F.; Zhang, F.-Y.; Wang, J.; Lv, Q.-Q.; Shao, Y.; Liu, Q.-Y.; Shao, J.; Liu, X.-F.; Zhang, Y. A study on film hole drilling of IN718 superalloy via laser machining combined with high temperature chemical etching. Int. J. Adv. Manuf. Technol. 2020, 106, 155–162. [Google Scholar] [CrossRef]
- Sun, D.; Han, F.; Ying, W.; Jin, C. Surface Integrity of Water Jet Guided Laser Machining of CFRP. Procedia CIRP 2018, 71, 71–74. [Google Scholar] [CrossRef]
- Sun, D.; Han, F.; Ying, W. The Experimental Investigation of Water Jet-Guided Laser Cutting of CFRP. Int. J. Adv. Manuf. Technol. 2019, 102, 719–729. [Google Scholar] [CrossRef]
- Subasi, L.; Diboine, J.; Gunaydin, A.; Tuzemen, C.; Ozaner, O.C.; Martin, R. Water jet guided laser microdrilling of aerospace alloys: Correlation of material properties to process time and quality. J. Laser Appl. 2021, 33, 012015. [Google Scholar] [CrossRef]
- Subasi, L.; Gokler, M.I.; Yaman, U. A Comprehensive Study on Water Jet Guided Laser Micro Hole Drilling of an Aerospace Alloy. Opt. Laser Technol. 2023, 164, 109514. [Google Scholar] [CrossRef]
- Bao, B.; Zhang, G.; Chen, Z.; Chao, Y.; Guo, C.; Zhang, W. Experimental Investigation of Water Jet-Guided Laser Micro-Hole Drilling of Cf/SiC Composites. Materials 2024, 17, 1975. [Google Scholar] [CrossRef] [PubMed]
- Zhao, C.; Zhao, Y.; Zhao, D.; Meng, S.; Yu, H.; Li, Z.; Cao, C.; Zhang, H.; Meng, J. Study on microgroove fabrication of Inconel 718 alloy by water-jet-guided laser. China Mech. Eng. 2023, 34, 2403–2410. [Google Scholar]
- Yu, S.; Zhao, G.; Li, Y.; Zhao, Y.; Liu, Q. Mechanism and process optimization of GH4169 superalloy water-jet guided laser micro-hole processing. Opt. Laser Technol. 2025, 192, 113761. [Google Scholar] [CrossRef]
- Teng, X.; Qiao, H.; Cao, Z.; Zhao, J.; Zhang, Y.; Liang, J.; Yu, Y. Research on the thermal damage mechanism of K424 superalloy in water-jet-guided laser machining. Laser Infrared 2022, 52, 170–175. [Google Scholar]
- Huang, Y.; Zhao, Y.; Yang, L.; Zhou, J.; Jiao, H.; Long, Y. Theoretical Study of Water Jet Guided Laser Technology Based on Non-Uniform Electric Field Deflection Water Jet. Opt. Commun. 2019, 442, 31–39. [Google Scholar] [CrossRef]
- Zhao, C.; Zhao, Y.; Zhao, D.; Meng, S.; Cao, C.; Liu, G.; Liu, Q.; Zhang, G. Multi-Focus Water-Jet Guided Laser: For Improving Efficiency in Cutting Superalloys. J. Manuf. Process. 2024, 119, 729–743. [Google Scholar] [CrossRef]
- Huang, Y.; Liang, E.; Zhang, G.; Zhou, L.; Huang, P.; Jiao, H.; Zhou, J.; Zhong, Z.; Shi, T.; Long, Y. Research on Laser Beams Focusing and Coupling Technology of Water Jet Guided Laser with High Adjustment Tolerance. Opt. Commun. 2022, 508, 127677. [Google Scholar] [CrossRef]
- Sun, D.; Wang, J.; Han, F. Comparative study on water-jet-guided/water-assisted laser cutting of monocrystalline silicon. Appl. Laser 2016, 36, 723–727. [Google Scholar]
- Wang, K.; Zhao, Y.; Liu, Q.; Deng, R.; Liu, G.; Zhao, C. Temperature field simulation and experimental study on paint removal from stainless steel surfaces by water-jet-guided laser. Appl. Laser 2021, 41, 522–527. [Google Scholar]
- Zhao, C.; Zhao, Y.; Zhao, D.; Liu, Q.; Meng, J.; Cao, C.; Zheng, Z.; Li, Z.; Yu, H. Modeling and Prediction of Water-Jet-Guided Laser Cutting Depth for Inconel 718 Material Using Response Surface Methodology. Micromachines 2023, 14, 234. [Google Scholar] [CrossRef] [PubMed]
- Meng, S.; Zhao, Y.; Zhao, D.; Zhao, C.; Tang, Y.; Li, Z.; Yu, H.; Liu, G.; Cao, C.; Meng, J. Experimental Study on Carbon Fiber-Reinforced Polymer Groove Machining by High-Power Water-Jet-Guided Laser. Micromachines 2023, 14, 1721. [Google Scholar] [CrossRef] [PubMed]














| Element | Fe | C | Si | Mn | Cr | Ni | W | Mo | P | S | Co |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Content (wt%) | 1.6 | 0.1 | 0.6 | 1.5 | 20 | 10 | 15 | ≤1.0 | ≤0.04 | ≤0.03 | Balance |
| Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Brinell Hardness (HB) |
|---|---|---|---|
| 996 | 476 | 54.7 | 282–413 |
| Factors | Level | ||||
|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | |
| Laser power (W) | 200 | 225 | 250 | 275 | 300 |
| Pulse frequency (Hz) | 3000 | 4000 | 5000 | 6000 | 7000 |
| Water pressure (MPa) | 1 | 1.25 | 1.5 | 1.75 | 2 |
| Feed speed (mm/s) | 0.1 | 0.15 | 0.2 | 0.25 | 0.3 |
| Factors | Level | ||
|---|---|---|---|
| −1 | 0 | 1 | |
| A—Laser power (W) | 225 | 250 | 275 |
| B—Pulse frequency (Hz) | 3000 | 4500 | 6000 |
| C—Water pressure (MPa) | 1.2 | 1.5 | 1.8 |
| D—Feed speed (mm/s) | 0.1 | 0.2 | 0.3 |
| Run | Factors | Results | |||
|---|---|---|---|---|---|
| Laser Power (W) | Pulse Frequency (Hz) | Water Pressure (MPa) | Feed Speed (mm/s) | Microgroove Depth (μm) | |
| 1 | 225 | 4500 | 1.5 | 0.3 | 410.4 |
| 2 | 250 | 4500 | 1.5 | 0.2 | 489.2 |
| 3 | 250 | 6000 | 1.5 | 0.1 | 491 |
| 4 | 250 | 4500 | 1.8 | 0.1 | 512.8 |
| 5 | 250 | 4500 | 1.5 | 0.2 | 505.2 |
| 6 | 250 | 3000 | 1.5 | 0.3 | 492.1 |
| 7 | 250 | 4500 | 1.2 | 0.1 | 496.7 |
| 8 | 250 | 4500 | 1.5 | 0.2 | 507.4 |
| 9 | 250 | 6000 | 1.2 | 0.2 | 419 |
| 10 | 250 | 4500 | 1.5 | 0.2 | 482.8 |
| 11 | 250 | 6000 | 1.5 | 0.3 | 397.1 |
| 12 | 250 | 3000 | 1.5 | 0.1 | 577 |
| 13 | 250 | 4500 | 1.8 | 0.3 | 436.9 |
| 14 | 225 | 4500 | 1.2 | 0.2 | 392.3 |
| 15 | 275 | 4500 | 1.5 | 0.1 | 592.4 |
| 16 | 250 | 3000 | 1.8 | 0.2 | 518.1 |
| 17 | 275 | 3000 | 1.5 | 0.2 | 605.9 |
| 18 | 275 | 4500 | 1.8 | 0.2 | 542.6 |
| 19 | 225 | 6000 | 1.5 | 0.2 | 389.8 |
| 20 | 225 | 3000 | 1.5 | 0.2 | 484.8 |
| 21 | 225 | 4500 | 1.5 | 0.1 | 473.3 |
| 22 | 250 | 6000 | 1.8 | 0.2 | 448.1 |
| 23 | 250 | 3000 | 1.2 | 0.2 | 501 |
| 24 | 250 | 4500 | 1.5 | 0.2 | 480.2 |
| 25 | 275 | 4500 | 1.2 | 0.2 | 521.4 |
| 26 | 250 | 4500 | 1.2 | 0.3 | 420.8 |
| 27 | 275 | 6000 | 1.5 | 0.2 | 531.9 |
| 28 | 225 | 4500 | 1.8 | 0.2 | 426.5 |
| 29 | 275 | 4500 | 1.5 | 0.3 | 530.5 |
| Source | Sum of Squares | df | Mean Square | F | Prob > F | Significance |
|---|---|---|---|---|---|---|
| Model | 92,041.85 | 14 | 6574.42 | 63.73 | <0.0001 | Significant |
| A-Laser power | 46,575.48 | 1 | 46,575.48 | 451.51 | <0.0001 | |
| B-Pulse frequency | 21,000.33 | 1 | 21,000.33 | 203.58 | <0.0001 | |
| C-Water pressure | 1491.87 | 1 | 1491.87 | 14.46 | 0.0019 | |
| D-Feed speed | 17,282.43 | 1 | 17,282.43 | 167.54 | <0.0001 | |
| AB | 110.25 | 1 | 110.25 | 1.07 | 0.3188 | |
| AC | 42.25 | 1 | 42.25 | 0.4096 | 0.5325 | |
| AD | 0.25 | 1 | 0.25 | 0.0024 | 0.9614 | |
| BC | 36 | 1 | 36 | 0.349 | 0.5641 | |
| BD | 20.25 | 1 | 20.25 | 0.1963 | 0.6645 | |
| CD | 0 | 1 | 0 | 0 | 1 | |
| A2 | 354.72 | 1 | 354.72 | 3.44 | 0.0849 | |
| B2 | 17.55 | 1 | 17.55 | 0.1702 | 0.6862 | |
| C2 | 4319.34 | 1 | 4319.34 | 41.87 | <0.0001 | |
| D2 | 13.73 | 1 | 13.73 | 0.1331 | 0.7207 | |
| Residual | 1444.18 | 14 | 103.16 | |||
| Lack of fit | 805.67 | 10 | 80.57 | 0.5047 | 0.8265 | Not significant |
| Pure error | 638.51 | 4 | 159.63 | |||
| Total | 93,486.03 | 28 | ||||
| R2 = 0.9846 | Adj. R2 = 0.9691 | |||||
| Factors | A-Laser Power | B-Pulse Frequency | C-Water Pressure | D-Feed Speed | Predicted Microgroove Depth | Measured Microgroove Depth | Error |
|---|---|---|---|---|---|---|---|
| Unit | W | Hz | MPa | mm/s | μm | μm | % |
| Value | 274.9 | 3334.9 | 1.636 | 0.107 | 621.2 | 600.2 ± 12.2 | 3.4 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2026 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license.
Share and Cite
Yang, S.; Zhao, Y.; Fan, Q.; Guo, L.; Qi, Z.; Xing, K.; Zhang, Y. Response Surface Modeling and Parameter Optimization of Microgroove Depth in Water-Jet-Guided Laser Machining of L605 Alloy. Micromachines 2026, 17, 550. https://doi.org/10.3390/mi17050550
Yang S, Zhao Y, Fan Q, Guo L, Qi Z, Xing K, Zhang Y. Response Surface Modeling and Parameter Optimization of Microgroove Depth in Water-Jet-Guided Laser Machining of L605 Alloy. Micromachines. 2026; 17(5):550. https://doi.org/10.3390/mi17050550
Chicago/Turabian StyleYang, Shimin, Yugang Zhao, Qilong Fan, Li Guo, Zhi Qi, Kai Xing, and Yusheng Zhang. 2026. "Response Surface Modeling and Parameter Optimization of Microgroove Depth in Water-Jet-Guided Laser Machining of L605 Alloy" Micromachines 17, no. 5: 550. https://doi.org/10.3390/mi17050550
APA StyleYang, S., Zhao, Y., Fan, Q., Guo, L., Qi, Z., Xing, K., & Zhang, Y. (2026). Response Surface Modeling and Parameter Optimization of Microgroove Depth in Water-Jet-Guided Laser Machining of L605 Alloy. Micromachines, 17(5), 550. https://doi.org/10.3390/mi17050550
