Search Results (33)

Animal farming produces large volumes of underutilised by-products, such as poultry feathers (PF), often discarded in landfills or incinerated, causing environmental concerns. Transforming such residues into valuable energy carriers aligns with sustainable waste-to-energy (WtE) management. Pyrolysis represents a versatile thermochemical pathway for converting organic wastes into gaseous, liquid, and solid fuels. This study investigates slow pyrolysis of PF, lignite (LG), and their blends at pilot scale using a uniquely designed, patent-pending reactor bridging laboratory research with industrial practice. Experiments were conducted at 20 °C·min⁻¹, temperatures of 500–800 °C, and pressures from 0.1 to 1.0 MPa. PF pyrolysis produced mainly gas (70.1%), suitable for energy recovery, with smaller fractions of char (15.3%) and oil (14.6%). LG yielded predominantly char (59.9%), with lower gas (32.4%) and oil (7.7%) outputs. Co-pyrolysis revealed limited synergistic effects. Rising temperature promoted gas formation, reduced char, and improved its calorific value through carbon enrichment. Elevated pressure enhanced char yield and unexpectedly increased hydrogen content, suggesting complex thermochemical behaviour. The results confirm the scalability of laboratory findings and highlight pyrolysis as a practical WtE pathway for valorising protein-rich residues and low-rank coals, contributing to cleaner, more sustainable energy systems. Full article

The European Union prioritizes nature restoration, particularly in semiarid Mediterranean regions where integrating degraded coal mining areas into the landscape is essential. This involves maximizing water use and controlling runoff. A rehabilitation project in a former mining quarry was conducted with the objective of constructing suitable Technosols to support vegetation, limit erosion, and reduce rehabilitation costs. To prepare the substrate, mine spoils (saline materials) were mixed with residual materials, including discarded lignite powder, sewage sludge, pig slurry, and straw. Pig slurry was also introduced as a mulch in the experiment. A complete randomized block design with three replicates was set up, with each block containing two plots of the prepared substrate. In one of the plots, pig slurry was applied on the surface as a mulch to enhance infiltration and promote plant establishment. The quality of the newly created Technosols and the benefits of mulch application were evaluated 2 and 4 years after the rehabilitation. After two years, salt-tolerant plant species colonized the rehabilitated areas, providing sufficient vegetation cover to control water, soil, and nutrient losses, keeping soil losses below a 2.2 Mg ha⁻¹ yr⁻¹ threshold. Four years later, the new Technosols showed a fourfold increase in soluble organic-C content (up to 0.59 g kg⁻¹) and higher soil respiration rates compared to the mine spoils and lignite powder in the surrounding degraded quarry areas. No significant differences were observed in any parameters due to superficial slurry application. Addressing salinity and optimizing vegetation cover are crucial for the successful formation and sustainability of Technosols in these environments. Full article

The integrated gasification combined cycle is a relatively new and eco-friendly power generation technology. However, this process produces coal gasification slag (CGS) as a by-product, which is usually landfilled or discarded. To enable efficient recycling of CGS, this study investigated the effects of using pretreated CGS as a fine aggregate on the quality and durability of concrete. A pretreatment system comprising sieve screening, size reduction, and wet flotation processes was devised. Experiments were conducted to evaluate the properties and durability of concrete prepared using mixtures of pretreated or non-pretreated CGS, ordinary Portland cement, crushed gravel, and crushed sand (CS). The results demonstrate that pretreated CGS (P_CGS) reduces the amounts of water-reducing and air-entraining agents required. In particular, it reduces the losses of air content induced when using CGS. P_CGS effectively increases the compressive strength of concrete; however, the strength decreases by 8–10% if the CGS content is >50%. P_CGS exhibits durability similar to that of commonly used CS, indicating its potential applicability as a valuable recycled construction material and safe aggregate for enhancing concrete durability. Full article

Rare earth elements (REEs) have been identified as valuable and critical raw materials, vital for numerous technologies and applications. With the increasing demand for and supply gap in REEs, many research studies have focused on alternative sources of REEs. This study involved an elemental and mineralogical characterisation of discarded coal from a coal plant and coal fly ash (CFA) from a power station in South Africa for REE presence. XRD results revealed that the discard coal sample consisted mainly of kaolinite, pyrite, siderite, quartz, calcite, gypsum, and muscovite, whereas CFA contained abundant glassy amorphous phases, alumina silicates, quartz, gypsum, calcite, and minute levels of muscovite and hematite. SEM-EDAX showed REE-carrying grains containing phosphorus in both discard coal and CFA samples. This was followed by investigating the leaching potential of REEs using hydrochloric acid from discard coal and CFA. This research’s potential impact is possibly providing a new and sustainable source of REEs. For that purpose, multiple batch leaching tests were performed to investigate the effects of temperature and acid concentration on the leaching efficiencies of REEs from discard coal and CFA. The experimental results indicated that temperature strongly influences REE leaching efficiency, while acid concentration has a lesser impact. This study identifies the best leaching conditions for the total REE recovery as 1 M HCl and 80 °C for discard coal and CFA. Full article

Zeolites have been increasingly applied in various fields such as energy conversion, environmental remediation, chemical production, and so on, being used as membranes, catalysts, and supports due to their large specific areas and strong gas adsorption. And, developing low-cost strategies for the preparation of zeolites has attracted the extensive attention of researchers. Coal fly ash, waste glass, discard zeolites, and slags are typical industrial wastes and rich in Si and Al, indicating that these industrial wastes can be utilized as alternative raw materials of zeolite synthesis. Firstly, the chemical composition and properties of these industrial wastes are summarized. Then, the strategies involved in synthesizing different zeolites from various industrial wastes are discussed. In addition, the applications of these zeolites are comprehensively reviewed. Full article

Mineral extraction of coal in the carboniferous region of southern Santa Catarina (Brazil) plays a significant role in the regional economy. However, this activity has severe environmental impacts, with approximately 65% of the extracted mineral being discarded as a rejected material (deposited in landfills). The identification of the technological potential of these materials, based on the geological aspects of the extraction site and the beneficiation operations applied to obtain coal, provides the opportunity to add value to different residual fractions that can be reused. Thus, waste valorization, the main objective of this work, has recently become a strategy for the application of these minerals in the production of clay ceramics using a systematic approach named CPQvA, which means “classification, potentiality, quantity/viability, and applicability”. The use of these materials as secondary mineral sources can avoid the deposition of these materials in industrial landfills and help to reduce the pressure on landfills, which receive an average of four million tons of material annually. In this study, the residual fraction, part of the tailing from coal beneficiation, known as coal fines, was evaluated for formulation valorization in clay ceramics. This residual fraction was classified as non-hazardous (class II-A, non-inert). X-ray fluorescence spectrometry, X-ray diffraction, and thermogravimetric analysis were performed to characterize the moisture content, particle-size distribution, and coal content to be used in the development of different formulations using the residual fraction of coal tailings (ranging from 0 to 40%) that are of technological interest to the sector. Processing parameters, such as firing at different temperatures (750, 800, 850, and 900 °C), were also correlated with these formulations. The results were compared with those of a reference ceramic formulation from the local productive arrangement of Morro da Fumaça (Arranjo Produtivo Local Cerâmica Vermelha de Morro da Fumaça). The various relationships between the materials were characterized in terms of their thermal shrinkage, water absorption, and mechanical resistance. Leaching and solubilization environmental tests revealed that both the industrial standard formulation and formulations with the application of the residual fraction were classified as non-hazardous materials. Thus, the method of using a mining residual fraction in the formulation of clay ceramics proved to be beneficial for the circular economy in the regional mineral sector through productive and environmental gains; the primary mineral resource and energy consumptions and the impacts related to waste generation were reduced. The results of this study can be applied to similar situations in other parts of the world. Full article

India generates 759.02 million metric tons of coal ash annually. Part of that quantity is successfully utilized, and the remaining portion of the ash is discarded into a landfill. There also is a need to address pollution. Cement industries are responsible for 7% of global warming. Cement has been replaced entirely by thermal power plant waste, and bottom ash is used as a binder to overcome those issues. A few researchers have carried out strength characterization, but an extensive study needs to be carried out under different environmental exposures. Therefore, the present study investigated macro and micro properties of bottom ash geopolymer concrete (BAGPC) subjected to aggressive ecological exposure conditions such as acid, salt, and sulfate attack. Sodium silicate (Na₂SiO₃) and sodium hydroxide (NaOH) of eight molarities were used as activators for the bottom ash geopolymer concrete (BAGPC) binder. Further bonding between steel and conventional concrete BAGPC mixes was investigated. The durability of conventional concrete (CC) was taken as the control mix to compare the durability of the optimized mix (B4) of bottom ash geopolymer. The test samples were cured for 28 days under ambient temperature and tested for the effect of MgSO₄, NaCl, and HCl. The strength loss and weight loss of the BAGPC B4 mix after 7, 28, 56, 90, and 180 days under aggressive conditions showed better performance than CC. It has been observed that geopolymer concrete has good bonding in nature, and the bond strength results indicate excellent bonding between steel and concrete. Microstructure studies revealed that the BAGPC B4 mix had a strong microstructure and not as much of a porous structure. It is concluded that BAGPC has potential value in the construction industry based on all aspects of the experiment. Full article

This paper is grounded on the following information: (1) Disposable masks primarily consist of polypropylene fiber, which exhibits excellent flexibility. (2) China has extensive coal gangue deposits that pose a significant environmental hazard. (3) Coal gangue concrete exhibits greater fragility compared to regular concrete and demonstrates reduced resistance to deformation. With the consideration of environmental conservation and resource reutilization, a preliminary concept suggests the conversion of discarded masks into fibers, which can be blended with coal gangue concrete to enhance its mechanical characteristics. In this paper, the stress–strain law of different mask fiber–doped coal gangue concrete (DMGC) under uniaxial compression is studied when the matrix strength is C20 and C30, and the effect of mask fiber content on the mechanical behavior and energy conversion relationship of coal gangue concrete is analyzed. The experimental results show that when the content of mask fiber is less than 1.5%, the strength, elastic modulus, deformation resistance, and energy dissipation of the concrete increase with mask fiber content. When the amount of mask fiber is more than 1.5%, because the tensile capacity and energy dissipation level of concrete produced by the mask fiber cannot compensate for the compression and deformation resistance of concrete of the same quantity and because excess fiber is difficult to evenly mix in the concrete, there are pore defects in concrete, which decreases the concrete strength due to the increase in mask fiber. Therefore, adding less than 1.5% mask fiber helps to improve the ductility, toughness, impermeability, and oxidation and control the cracking of coal gangue concrete. Based on Weibull theory, a constitutive model of DMGC is established, which fits well with the results of a uniaxial test, providing support for understanding the mechanical law of mask fiber–doped concrete. Full article

The disposal of tea leaves discarded in the tea beverage market and clinker from coal-fired power plants has an impact on the environment; however, there are no reported cases of their combination for composting. Therefore, this study evaluated the effect of adding clinker from a coal-fired power plant to compost based on tea leaves, an organic waste product, on the composting rate and quality. The tea leaves-only compost was designated as Clinker 0%, and composts with 20% (w/w), 40% (w/w), and 60% (w/w) tea leaves supplemented with clinker were designated as Clinker 20, 40, and 60%, respectively. Each mixed material was placed in a 35 L polypropylene container with a lid and allowed to compost for 95 days. The composting rate was evaluated by the chemical oxygen demand (COD) in hot water extract and plant tests using juvenile komatsuna (Brassica rapa var. perviridis). The addition of clinker reduced the COD at the beginning of composting by 52.0, 74.3, and 86.7% in Clinker 20, 40, and 60%, respectively, compared to Clinker 0%. Furthermore, root elongation one month after composting was inhibited by Clinker 0% (60.1% relative to distilled water), but not by the addition of clinker (91.7–102.7% relative to distilled water). This suggests that the addition of clinker to tea leaf compost may accelerate composting. Full article

Supercritical water gasification (SCWG) of coal is a promising clean coal technology, which discards the traditional coal combustion and oxidation reaction to release carbon dioxide and other pollutants and replaces coal with a gasification reduction reaction in supercritical water to finally convert coal into a hydrogen-rich gas product with no net carbon dioxide emissions and no pollutant emissions, and thus has received much attention in recent years. However, the experimental conditions of coal to the hydrogen reactor are harsh, costly, and not easy to visualize and analyze, so numerical calculation and simulation analysis are important for the design, optimization, and industrial scaling-up of the reactor. In order to study the effect of the temperature field on the hydrogen production rate of the coal supercritical water gasification hydrogen production reactor, a numerical simulation calculation model is developed for this reactor in this paper. Comparing the experimental data in the literature, the maximum relative error of the gasification product yield per kg of coal between the two is less than 5%, which verifies the accuracy of the model built and the numerical method adopted in this paper. On this basis, the effects of supercritical water temperature and coal slurry temperature on the reactor’s gasification products and reaction rate were investigated in depth. The results show that increasing the supercritical water temperature is beneficial to improve the reactor hydrogen production efficiency, while the high coal slurry temperature is not conducive to adequate reaction, thus reducing the hydrogen production efficiency. For the laboratory coal supercritical water gasification to hydrogen reactor studied in this paper, the ideal temperature of supercritical water is 850~900 K, and the ideal temperature of coal slurry is 400–450 K. The conclusions of this paper can provide some reference for subsequent industrial scale-up studies of the reactor. Full article

Waste plastics such as polyethylene terephthalate (w-PET) and stockpiled discard coal (d-coal) pose a global environmental threat as they are disposed of in large quantities as solid waste into landfills and are particularly hazardous due to spontaneous combustion of d-coal that produces greenhouse gases (GHG) and the non-biodegradability of w-PET plastic products. This study reports on the development of a composite material, prepared from w-PET and d-coal, with physical and chemical properties similar to that of metallurgical coke. The w-PET/d-coal composite was synthesized via a co-carbonization process at 700 °C under a constant flow of nitrogen gas. Proximate analysis results showed that a carbonized w-PET/d-coal composite could attain up to 35% improvement in fixed carbon content compared to its d-coal counterpart, such that an initial fixed carbon content of 14–75% in carbonized discard coal could be improved to 49–86% in carbonized w-PET/d-coal composites. The results clearly demonstrate the role of d-coal ash on the degree of thermo-catalytic conversion of w-PET to solid carbon, showing that the yield of carbon derived from w-PET (i.e., c-PET) was proportional to the ash content of d-coal. Furthermore, the chemical and physical characterization of the composition and structure of the c-PET/d-coal composite showed evidence of mainly graphitized carbon and a post-carbonization caking ability similar to that of metallurgical coke. The results obtained in this study show potential for the use of waste raw materials, w-PET and d-coal, towards the development of an eco-friendly reductant with comparable chemical and physical properties to metallurgical coke. Full article

The generation and accumulation of discarded coal gangue (CG) have severe environmental impacts. CG can adsorb other pollutants in the aquatic environment. However, previous studies have not assessed whether CG can adsorb the emerging contaminant tetracycline hydrochloride (TC). Here, discarded CG taken from a mine was pretreated by crushing, cleaning, and sieving and subsequently applied to the adsorption of TC. The adsorption studies were carried out by batch equilibrium adsorption experiments. Our findings indicated that the adsorption behavior could be accurately described using the quasi-first order kinetic and Langmuir adsorption isotherm models, indicating that monolayer adsorption was the main mechanism mediating the interaction between CG and TC. The adsorption process was classified as a thermodynamic endothermic and spontaneous reaction, which was controlled by chemical and physical adsorption, including electrostatic interaction and cation exchange. The pH of the solution had a great influence on the TC adsorption capacity of GC, with higher adsorption occurring in acidic environments compared to alkaline environments. This was attributed to the changes in CG Zeta potential and TC pKa at different pH conditions. Collectively, our findings demonstrated the potential applicability of discarded CG for the adsorption of TC and provided insights into the adsorption mechanisms. Full article

The objective of this study is to obtain a more detailed assessment of particles that contain rare-earth elements (REEs) in abandoned deposits of Brazilian fine coal tailings (BFCTs), so as to aid current coal mining industries in the identification of methodologies for extracting such elements (Santa Catarina State, Brazil). The BFCT areas were sampled for traditional mineralogical analysis by X-ray Diffraction, Raman Spectroscopy and nanomineralogy by a dual beam focused ion beam (FIB) coupled with field emission scanning electron microscopy (FE-SEM) and high-resolution transmission electron microscopy (HR-TEM) coupled with an energy dispersive X-ray microanalysis system (EDS). The results show that the smaller the sampled coal fines were, the higher the proportion of rare-earth elements they contained. Although the concentration of REEs is below what would normally be considered an economic grade, the fact that these deposits are already ground and close to the surface negate the need for mining (only uncovering). This makes it significantly easier for REEs to be extracted. In addition, owing to their proximity to road and rail transport in the regions under study, the opportunity exists for such resources (BFCTs) to be utilized as a secondary market as opposed to simply being discarded as has been done in the past. Full article

Selective catalytic reduction (SCR) is a technology widely used in large coal-fired units to remove nitrogen oxides from flue gas, but it also generates a large number of waste catalysts every year. At present, the recovery of V from discarded SCR catalysts has good application prospects and environmental significance. In this paper, the kinetics and thermodynamics of vanadium precipitation process are described with the vanadium-containing liquid of waste denitration catalyst recovered by alkali leaching as raw material and CaCl₂ as precipitant in order to further explore the mechanism of vanadium precipitation. The kinetics study showed that the crystallization process of calcium pyrovanadate can be well-described by Avrami kinetic model when the precipitation time is 95–130 min, and the vanadium precipitation temperature is 60–80 °C. After that, the Arrhenius equation was used to analyze the fitted kinetic data, and the apparent activation energy Ea of vanadium precipitation reaction was calculated to be 98.196 kJ/mol, and the pre exponential factor A = 8.59 × 10³⁹ min⁻¹. Thermodynamic study showed that when the pH of the vanadium water system is low, the +5 valence vanadium in the solution mainly exists in the form of VO²⁺ cation. When the pH is between 0–1, the solubility of vanadium reaches the minimum and then increases the solution pH again, and various polymerized anions are formed in the vanadium water system. When the temperature is 25 °C, the activity of vanadium in vanadium-containing solution is 10⁻¹, the pH of solution is 8–12, and the existence form of +5 valence vanadium in solution is mainly HV₂O₇³⁻. By analyzing the existing forms of V with different activities in a vanadium water system at 25 °C, it can be seen that with the decrease of V activity in liquid, the dominant region of polymerized vanadium-containing species in the potential pH diagram will disappear, indicating that vanadium mainly exists in the form of mononuclear ions in low-concentration vanadium-containing solutions, which is not conducive to precipitation. Therefore, in the process of precipitation of vanadium in solution, the concentration of V should be increased as much as possible. Full article

Sustainable management of coal waste is one of the major environmental concerns for coal mining, whether active or legacy, worldwide. Coal dump deposits demand a large physical area or footprint for disposal of solid waste, change the topography, and generate both pyritic dust and acid rock drainage (ARD) where pyritic coal waste is deposited. The beneficiation of dump deposits or, preferably, of coal waste prior to its dumping can reduce or even eliminate the liabilities related to coal waste management. In this work, dense medium separation studies of coal discards, using heavy liquids, resulted in three pooled fractions from typical South African coal waste discards from the Mpumalanga region for future use: (a) a fraction of low density with increased calorific value; (b) a fraction of intermediate density, rich in ash and acid neutralizing minerals and lower in sulfur; and (c) a fraction of high density, rich in sulfidic minerals including pyrite. The fractions were characterized using particle size analysis, sink-float studies, static tests to predict ARD potential, proximateand ultimate analysis, and gross calorific value. The results showed that approximately 70% of this discard coal is composed of a material of sufficient quality for energy generation in conventional power stations. A pyrite-rich concentrate made up 2% of the total discard mass; comprising more than 45% of the sulfidic mineral present in the feed and displaying no acid neutralizing capacity (ANC). The remaining discard fraction, with intermediate density, presented potential to be used for several ends including soil fabrication, co-disposal or as aggregate material in civil engineering; additional testing to ensure applicability for the selected re-purposing option should be chosen based on proposed use. Full article