Search Results (197)

This review summarizes recent applications of carbon-based materials as catalysts in the ozonation of wastewater contaminated with persistent organic pollutants. Methods available for production of commonly used inexpensive carbonaceous materials such as biochar and hydrochar are presented. Differences between production methods of active carbon and biochar or hydrochar are discussed. Interestingly, biochar, in a role of rather simple and cheap charcoal, is catalytically active and increases the rate of oxidative degradation of nonbiodegradable aqueous contaminants such as drugs or textile dyestuffs. This review documents that even the addition of biochar to the ozonized wastewater increases the rate of removal of persistent organic pollutants. Cheap bio-based carbonaceous materials such as biochar work as adsorbent of dissolved pollutants and catalysts for ozone-based degradation of organic compounds via the formation of reactive oxygen species (ROS). Low-molecular-weight degradation products produced by ozonation of pharmaceuticals and textile dyes are presented. The combination of air-based ozone generation, together with application of biochar, represents a sustainable AOP-based wastewater treatment method. Full article

Phenolic aerogels offer low thermal conductivity, excellent thermal stability, and high char yield, but they suffer from intrinsic brittleness, low compressive modulus, and limited compressive strain. To overcome these limitations, phenolic aerogels modified with graphene oxide were synthesized and their structural, mechanical, and thermal insulation properties were evaluated. The GO fillers were uniformly dispersed in the phenolic matrix without disrupting its porous structure. Mechanical testing revealed that the modified aerogel achieved a compressive modulus of 265.52 MPa, representing a 67% increase over the pure phenolic aerogel’s value of 158.49 MPa, and a compressive strength of 40.19 MPa, compared to 6.18 MPa, for the pure sample. At the same time, the composite maintained good thermal insulation performance, with a thermal conductivity of 0.063 W·m⁻¹·K⁻¹. This work demonstrates a feasible approach to tailoring the structure–property relationship of phenolic aerogels via GO modification, supporting their potential use in high-temperature insulation and lightweight structural applications. Full article

With the rapid development of renewable energy sources in power generation, utility boilers need to perform load regulation over a wide range to maintain the stability of the power supply system. Preheating combustion technology is a potential approach to achieve wide load range operation, improve combustion stability, and lower NO_x emissions from utility boilers. Preheating combustion devices (PCDs) were designed and installed in the reduction zone of a boiler. These devices preheated the coal at an excess air ratio ranging from 0.35 to 0.7 to generate high-temperature gas and char, which effectively reduced NO_x formation in the furnace. Numerical studies were conducted to evaluate the combustion performance and nitrogen oxides emissions of a 330 MW utility boiler retrofitted with PCDs at different loads. The simulations were conducted over a load range of 20% to 100% of the rated load, corresponding to an electrical power of 66 MW to 330 MW. The preheated combustion device’s previous experimental data served as the boundary conditions of the preheated product nozzles. The simulation results demonstrated that the retrofitted boiler could operate stably from 20% to 100% of the rated load, maintaining acceptable combustion efficiency and lower NO_x emissions. The combustion efficiency gradually dropped with decreasing boiler load, reaching a minimum value of 95.6%. As the load declined, the size of the imaginary tangent circle of the boiler shrank, while the ignition distance increased. Additionally, the variation in NO_x concentration with load was complex. The NO_x concentration at the furnace outlet was between 102.7 and 220.3 mg/m³, and the preheated products effectively reduced the nitrogen oxides produced by combustion in the furnace at all loads. Full article

This study addresses the drawbacks of traditional dispersed fire retardants—such as anisotropy, reduced strength, and poor filler impregnability—by developing in situ-formed hybrid epoxy composites. The materials, based on diglycidyl ether of bisphenol A and triethylenetetramine, were modified with a solution of zinc sulfate heptahydrate in orthophosphoric acid. This approach yielded near-spherical microparticles (6–16 µm) within the polymer matrix. The scientific novelty lies in investigating how such in situ particle formation affects material properties. The modification significantly enhanced fire resistance: char residue increased 1.7–2.2-fold, while total heat release, peak heat release rate, and smoke release were reduced by up to 60.5%, 40.2%, and 70%, respectively. The observed increase in the mass loss rate suggests that accelerated thermal-oxidative degradation promotes char formation. These findings, supported by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and Fourier-transform infrared spectroscopy data, demonstrate the efficacy of the in situ strategy for creating high-performance, fire-safe epoxy composites. Full article

In this study, we evaluate a phosphorus-based fire retardant (HR Prof) on Norway spruce using Simultaneous Thermal Analysis (STA: TG/DTG/DSC), Gas Chromatography–Mass Spectrometry (GC–MS), and bench-scale mass-loss measurements. Relative to the untreated reference, HR Prof re-routes decomposition toward earlier dehydration and transient char, simplifies the evolved gas mixture in the 150–250 °C range, and reduces burning intensity during 600 s of radiant exposure. Across 150/200/250 °C, identified components fell from 20/24/51 (reference) to 5/9/9 (HR Prof); no phosphorus-containing volatiles were detected in this window. Mass-loss tests showed a lower average burning rate (0.107 vs. 0.156%·s⁻¹) and a smaller cumulative loss at 600 s (64.2 ± 9.5% vs. 93.7 ± 2.1%; one-way ANOVA, p < 0.05 for percentage loss). STA was conducted in air; the transient char formed at an intermediate temperature is oxidized near ~600 °C, explaining the low final residue despite earlier charring. A count-based Poisson model corroborated the significant reduction in volatile component richness for HR Prof (p < 0.001). The cross-method correspondences—earlier condensed-phase dehydration/char → leaner volatile pool → lower and flatter burning-rate profiles—support a condensed-phase-dominated protection mechanism within the conditions studied. Full article

A key strategy for improving polypropylene (PP) fire safety involves developing composites with enhanced flame-retardant properties. In this study, novel flame-retardant systems were developed through the sustainable synthesis of carbon microspheres (CMSs), carbon-zinc oxide microspheres (CZnMSs), and zinc oxide microspheres (ZnMSs). These microspheres were subsequently combined with ammonium polyphosphate (APP) to form synergistic flame-retardant grenades (FRGs). The FRGs were characterized using XRD, FTIR, UV-Vis, TGA, and SEM, and then incorporated into a PP matrix via melt mixing to produce PP-FRG composites. The composites were systematically evaluated for chemical interactions (FTIR), thermal stability and crystallinity (TGA/DSC), morphology (SEM), flammability (UL-94 and cone calorimetry), and mechanical performance (flexural testing). The results demonstrated that the incorporation of FRG in low concentrations (10 wt.%) led to a synergistic effect, improving both fire resistance and mechanical performance of PP-FRG composites compared to neat PP. Among all formulations, the PP-CZnMS/APP composite exhibited the most balanced behavior, combining effective flame inhibition, enhanced char formation, and improved structural integrity. Full article

The ablation resistance of silicone-based thermal protection materials in high-temperature, oxygen-rich environments remains insufficiently understood, yet it is critical for the design of thermal management systems in Solid Fuel Ramjets (SFRJs). To address this challenge, we first performed a three-dimensional two-phase flow simulation of an SFRJ combustion chamber under typical flight conditions, obtaining key parameters including temperature, pressure, and oxygen concentration. Based on these thermal boundaries, we developed an advanced ablation simulation device capable of replicating the coupled high-enthalpy oxidative and erosive environment within the chamber. Using this platform, we systematically evaluated silicone rubber composites reinforced with functional fillers and fibers. Results demonstrate that incorporating ZrB₂ significantly enhances thermal stability and promotes the formation of an antioxidative ceramic layer. Furthermore, hybrid composites containing both organic and inorganic fibers exhibit superior erosion resistance due to the formation of a dense and stable char layer with a reinforced skeletal structure. This work not only provides an efficient experimental methodology for screening thermal insulation materials but also offers fundamental insights for the design of advanced ablation-resistant composites tailored to SFRJ applications. Full article

Polypropylene (PP) exhibits high flammability (LOI ≈ 17.5%), which limits its industrial applications. Previous studies have primarily focused on the flame-retardant mechanisms of intumescent flame-retardant (IFR) systems, while less attention has been given to the role of inorganic synergistic additives in balancing flame retardancy with mechanical performance—an aspect crucial for commercial applications This study investigated the effect of small additions of zinc oxide (ZnO) and manganese oxide (MnO) on the flame-retardant, mechanical, and thermal properties of PP/IFR (APP + PER) composites. The oxide content was varied between 0 and 2 wt.%. LOI and UL-94 tests showed that as little as 0.25 wt.% increased LOI to 30% and enabled all materials to achieve a UL-94 V-0 classification. The highest performance was observed for ZnO (LOI = 43.7% at 1.5 wt.%), while MnO induced a linear increase up to 38.6% at 2 wt.%. SEM analysis confirmed the formation of a compact, foamed char layer. Mechanical testing revealed improved stiffness (~15%) and flexural strength (~20%), with unchanged tensile strength but reduced impact strength (−50% for ZnO, −30% for MnO). The HDT increased from 55 °C to 65 °C. These findings demonstrate that small amounts of ZnO and MnO act as effective and economically viable IFR synergists in PP composites. Full article

The smoke toxicity of epoxy resin limits the application of its carbon fiber composites in marine interior structures. To address this issue, a novel epoxy resin (EZ) was synthesized by grafting phenyl propyl polysiloxane (PPPS) onto ortho-cresol novolac epoxy resin (EOCN), building upon the group’s earlier work on polysiloxane-modified epoxy resin (EB). The results confirmed successful grafting of PPPS onto EOCN, which significantly enhanced the thermal stability and char residue of EZ. Specifically, the peak heat release rate (PHRR), total heat release (THR), peak smoke production rate (PSPR), and total smoke production (TSP) of EZ were reduced by 68.5%, 35%, 73.1%, and 48.3%, respectively, attributable to the formation of a stable and compact char layer that suppressed smoke generation. By blending EZ with EB resin, a low-smoke epoxy system (LJF-2) was developed for prepreg applications. Carbon fiber composites (LJF-CF) prepared from LJF-2 exhibited minimal smoke emission and a unique bilayer char structure: a dense inner layer that hindered smoke transport and a thick outer layer that provided thermal insulation, delaying further resin decomposition. Silicon was uniformly distributed in the char residue as silicon oxides, improving its stability and compactness. Without adding any flame retardants or smoke suppressants, LJF-CF achieved a maximum smoke density (Ds,max) of 276.9, meeting the requirements of the FTP Code for ship deck materials (Ds,max < 400). These findings indicate that LJF-CF holds great promise for use in marine interior components where low smoke toxicity is critical. Full article

Recently, researchers have been focused on the recycling as well as transforming of bio-waste streams into a valuable resource. Banana peels are promising for such application, due to their wide availability. In this context, the integration of banana peel-derived biochar with environmentally benign magnetite has significantly broadened its potential applications as a solar photocatalyst compared to the conventional photocatalysts. The materials are mixed in varied proportions of Ban-Char500-Mag@-(0:1), Ban-Char500@Mag-(1:1) and Ban-Char500@Mag-(2:1) and characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM) augmented with dispersive X-ray spectroscopy (EDX). Such modification is leading to an improvement in its application as a solar photocatalyst using the photochemical solar collector facility. The study discusses the factors controlling acetaminophen removal from aqueous effluent within 30 min of solar illumination time. Furthermore, the highlighted optimum parameters are pH 3.0, using 10 mg/L of the Ban-Char500@Mag-(1:1) catalyst and 100 mg/L of the hydrogen peroxide as a Fenton combination system for removing a complete acetaminophen from wastewater (100% oxidation). Also, the temperature influence in the oxidation system is studied and the high temperature is unfavorable, which verifies that the reaction is exothermic in nature. The catalyst is signified as a sustainable (recoverable, recyclable and reusable) substance, and showed a 72% removal even though it was in the six cyclic uses. Further, the kinetic study is assessed, and the experimental results revealed the oxidation process is following the first-order kinetic reaction. Also, the kinetic–thermodynamic parameters of activation are investigated and it is confirmed that the oxidation is exothermic and non-spontaneous in nature. Full article

Spent coffee grounds represent an abundant waste resource with potential for sustainable material applications. This study investigates the use of carbonized spent coffee grounds (CSCG) as fillers in polyurethane (PU) coatings for carbon fiber-reinforced polymer (CFRP) substrates to enhance mechanical durability and anti-icing performance. SCGs were dried, sieved (<100 µm), and oxidatively carbonized in air at 100–300 °C for 60–120 min, then incorporated into PU at 1 or 5 wt.% and applied by spray-coating. A full-factorial design was employed to evaluate the effects of carbonization temperature, particle size, and filler loading. The optimized formulation (300 °C, 100 µm, 5 wt.%) showed the highest water contact angle (103.5°), lowest work of adhesion (55.8 mJ/m²), and improved thermal stability with 60% char yield. Mechanical testing revealed increased tensile modulus with reduced strain, and differential scanning calorimetry indicated an upward shift in glass-transition temperature, suggesting restricted chain mobility. Ice formation at 0 °C was sparse and discontinuous, attributed to lowered polar surface energy, rough surface texture, and porous carbon morphology. These results demonstrate that CSCGs are effective sustainable fillers for PU coatings, offering combined improvements in mechanical, thermal, and anti-icing properties suitable for aerospace, wind power, and other icing-prone applications. Full article

Catalytic methane decomposition (CMD) is an environmentally friendly method of hydrogen production that, unlike other conventional processes, such as steam methane reforming, partial oxidation of methane, and dry reforming of methane, can convert methane into hydrogen with a simultaneous generation of solid carbon without CO₂ emissions. This study mainly focused on the application of carbon-based catalysts derived from biomass and biowaste for the CMD process. For this purpose, eight catalysts were produced from three carbon materials (wood, sewage sludge, and digestate) through the subsequent processes of pyrolysis, leaching, and physical activation. The comparison of catalysts prepared from the slow pyrolysis of biowaste and wood indicated that carbon materials with a lower ash content achieved a higher initial methane conversion (wood char > digestate char > sewage sludge char). For feedstocks with a high initial ash content, such as digestate and sewage sludge chars, an improvement in the catalytic activity was observed after ash removal through the leaching process with HNO₃. In addition, physical activation through CO₂ fluxing led to an enhancement in the BET surface area of these catalysts, and consequently to a growth in methane conversion. The initial methane conversion was assessed for all chars under operating conditions of 900 °C, a gas hourly space velocity (GHSV) of 3 L/g/h, and a CH₄:N₂ ratio of 1:9, and it was 65.9, 59.1, and 42.6% v/v, respectively, for chars derived from wood, sewage sludge, and digestate; these values increased to almost 80% v/v when these chars were upgraded by chemical leaching and physical activation. Full article

This study investigates the combustion characteristics and ash behavior of coal–biomass co-combustion using Zhujixi coal and corn straw in a fixed-bed system. The research analyzes combustion stage division, gas release patterns, and mineral evolution of ash under varying blending ratios. Results indicate that biomass addition modifies the dynamic features of the combustion process by advancing the CO₂ release peak; extending the release of CO, CH₄, and H₂; and enhancing the completeness of char oxidation. At moderate blending levels (20–60%), oxygen utilization is significantly improved and combustion stability is strengthened. Ash fusion temperatures exhibit a consistent decline with increasing biomass proportion due to the formation of low-melting eutectic phases such as KAlSiO₄ and K, Ca-based phosphates. Mineralogical analysis further reveals that coal ash components promote the immobilization of alkali metals, thereby suppressing potassium volatilization. A blending ratio of 40% demonstrates the most favorable balance between burnout performance, oxygen efficiency, and alkali fixation, surpassing both pure coal and high-ratio biomass conditions. This optimized ratio not only improves energy conversion efficiency but also reduces slagging and corrosion risks, offering practical guidance for cleaner coal power transformation, stable boiler operation, and long-term reduction of carbon and pollutant emissions. Full article

Against the backdrop of escalating global carbon emissions, the steel industry urgently requires a transition toward green and low-carbon practices. As a conditionally carbon-neutral renewable energy source, biochar holds potential for replacing traditional fossil-based reducing agents. This study aims to investigate the mechanism and performance differences between biochar (wood char, bamboo char) and conventional reducing agents (semi-coke, coke powder, anthracite) in the direct reduction process of carbon-bearing briquettes. Through reduction experiments simulating rotary kiln conditions, combined with analysis of reducing agent gasification characteristics, carbon-to-oxygen (C/O) molar ratio control, X-ray diffraction (XRD), and microstructural examination, the high-temperature behavior of different reducing agents was systematically evaluated. Results indicate that biochar exhibits superior gasification reactivity due to its high specific surface area and developed pore structure: wood char and bamboo char show significantly enhanced reaction rates above 1073 K, approaching complete conversion at 1173 K. In contrast, anthracite and coke powder, characterized by dense structures and low specific surface areas, failed to achieve complete gasification even at 1273 K. Pellets containing bamboo char achieved the highest metallization rate (90.16%) after calcination at 1373 K. The compressive strength of the pellets first decreased and then increased with rising temperature, consistent with the trend in metallization rate. The mechanism analysis indicates that the high reactivity and porous structure of biochar promote rapid CO diffusion and synergistic gas–solid reactions, significantly accelerating the reduction of iron oxides and the formation of metallic iron. Full article

This study focuses on the synthesis, properties, and comparative analysis of new flame-retardant compounds: coumarins and isophosphinolines. These compounds feature a diarylphosphine oxide (DAPO) substituent at the β-position relative to both the carbonyl and the phosphoryl groups. Various derivatives with halogens, phosphorus, and/or aromatics substituents were synthetized and their thermal stability and flammability were evaluated at the microscale by thermogravimetric analysis (TGA) and pyrolysis–combustion flow calorimetry (PCFC) in order to identify the most promising molecules for use as flame-retardant (FR) additives or comonomers. FTIR-coupled PCFC analysis was also carried out to study the combustion profiles of the molecules. Beyond the confirmation of some expected trends, such as the char promotion of phosphorus and flame inhibition of halogens, the study revealed some unexpected findings that warrant further investigation. These include the prominent role of the chlorine substitution position on the aromatic ring, as well as significant differences in FR performance between diastereoisomers. Full article