Search Results (29)

S355NL structural steel is extensively employed in bridges, ships, and power station equipment owing to its excellent tensile strength, weldability, and low-temperature toughness. However, pronounced fluctuations in its Charpy impact energy at low temperatures significantly compromise the reliability and service life of critical components. In this study, vacuum-induction-melted ingots of S355NL steel containing 0–0.086 wt.% rare earth cerium were prepared. The effects of Ce on microstructures, inclusions, and impact toughness were systematically investigated using optical microscopy (OM), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and Charpy V-notch testing. The results indicate that appropriate Ce additions (0.0011–0.0049 wt.%) refine the average grain size from 5.27 μm to 4.88 μm, reduce the pearlite interlamellar spacing from 204 nm to 169 nm, and promote the transformation of large-size Al₂O₃-MnS composite inclusions into fine, spherical, Ce-rich oxysulfides. Charpy V-notch tests at –50 °C reveal that 0.0011 wt.% Ce enhances both longitudinal (269.7 J) and transverse (257.4 J) absorbed energies while minimizing anisotropy (E_t/E_l  =  1.01). Conversely, excessive Ce addition (0.086 wt.%) leads to coarse inclusions and deteriorates impact performance. These findings establish an optimal Ce window (0.0011–0.0049 wt.%) for microstructural and inclusion engineering to enhance the low-temperature impact toughness of S355NL steel. Full article

To enhance the mechanical characteristics and corrosion resistance of bridge steel, three distinct groups of test steels with varying Ce contents were formulated. The objective was to investigate the influence of rare earth Ce on the microstructure, impact performance, and corrosion resistance of bridge steel. The addition of rare earth elements improves both the impact performance and the corrosion resistance of bridge steels. The present research systematically examines the impact of cerium (Ce) incorporation on the structural and impact performance of bridge construction steels, with particular emphasis on elucidating the fundamental mechanisms governing these modifications. This investigation establishes a comprehensive theoretical framework that facilitates the advancement of next-generation rare earth-enhanced high-performance steel alloys specifically designed for bridge engineering applications. The investigation reveals that rare-earth elements exert a significant influence on microstructural refinement, leading to the diminution of grain size. Additionally, these elements catalyze the modification of inclusion morphology in the test steel, transitioning from an irregular form to a spherical one, with a concomitant decrease in inclusion size. The tested steel with a rare earth mass fraction of 0.0025 wt.% has the best impact performance and the lowest corrosion rate. The impact performance improved by 7.37% compared with the experimental steel without the addition of rare earth elements. The incorporation of rare earth elements has been observed to promote the accumulation of Cu in the rust layer, which contributes to the improved stability of the layer. Concurrently, it has been noted that, for equivalent periods of corrosion exposure, there is a positive correlation between the arc radius of bulk resistance and the incremental levels of rare earth Ce. Full article

In this study, Q370qENH high-strength weathering bridge steel was used as the base material. The corrosion experiment in a marine atmosphere was simulated by the salt spray test, and the outdoor atmospheric exposure corrosion experiment and electrochemical method test were carried out. The corrosion behavior of Q370qENH high-strength weathering bridge steel in a marine atmosphere was studied using electron probe microanalysis (EPMA), field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), and other surface testing techniques. The results show that the corrosion rate of the steel gradually decreases with the increase in the content of trace rare earth elements. Ce played a role in the modification of inclusions so that MnS was modified into rare earth composite inclusions, which slowed down the occurrence of corrosion. The enrichment of Cu alloy elements in the inner rust layer of the rare earth experimental steel improves the compactness of the rust layer, and the thickness of the inner rust layer is increased by 42%, which enhances the stability of the rust layer. With the increase in cerium, the protection coefficient α/γ* of the rust layer of experimental steel increases, indicating that the corrosion resistance of the material is improved. In addition, the electrochemical results show that the addition of rare earth elements in Q370qENH steel will lead to a positive shift in the electrochemical self-corrosion potential, a larger impedance radius of the steel rust layer, and a stronger protective effect. Due to the addition of trace cerium, the seawater corrosion resistance of the test steel is improved. Full article

This study considers the features of the chemical composition, internal structure, and oscillatory zoning of sulfosalts and sulfates in the epithermal high–intermediate-sulfidation-type Au-Ag-Te Emmy deposit (Khabarovsk Territory, Russia). In Emmy deposit, sulfosalts primarily represent goldfieldite, probably corresponding to a high-sulfidation (HS) mineral association replaced bytennantite–tetrahedrite group minerals. The latter is associated with tellurides and native tellurium, corresponding to an intermediate-sulfidation (IS)-type ore assemblage and suggesting an increasing influx of Te, Sb, and As in the system. Goldfieldite is replaced by native tellurium and tellurides along its growth zones, and is characterized by oscillatory zoning. The replacement of goldfieldite by mercury, nickel, lead, and copper tellurides indicate a new influx of native gold, native tellurium, and gold–silver tellurides into the open mineral-forming system. At deeper levels of the Emmy deposit, an advanced argillic alteration assemblage includes aluminum phosphate–sulfate (APS) minerals, represented by members of the svanbergite–woodhouseite series. Element mapping of the studied APS mineral grains indicated three distinct areas recording the evolution of the hydrothermal system in the Emmy: an oscillatory-zoned margin enriched in sulfur, lead, and barium, corresponding to the late influx of IS state fluids related to gold and tellurides; an intermediate part, which is leached and corresponds to the HS mineralization stage; and the central part of the grains, which is enriched in cerium, calcium, and strontium, resulting from a replacement of magmatic apatite in the pre-ore alteration stage. The leached zone between the core and rim of the APS grains is related to a change in crystallization conditions, possibly due to the mixing processes of the fluids with meteoric water. Barite, found in the upper level of the advanced argillic hypogene alteration assemblage, is also characterized by oscillatory zoning, associated with the enrichment of individual zones in lead. Micron gold particles associated with barite are confined to their lead-enriched zones. The study of fluid inclusions in quartz within the Emmy deposit showed the hydrothermal ore process at a temperature of 236–337 °C. Homogenization temperatures for quartz–pyrite–goldfieldite mineral association vary within 337–310 °C and salinity varies within 0–0.18 wt.%NaCl equivalent, and for gold–silver–telluride–polymetallic mineral association, they decrease and vary within 275–236 °C and salinity slightly increases from 0.18 to 0.35 wt.%NaCl equivalent. This study demonstrates that the nature of oscillatory zoning in sulfosalts and sulfates in the Emmy deposit results from an external process. Such a process is of fundamental importance from a genetic point of view. Full article

The effect of cerium content (0, 0.011, 0.017, 0.075 wt%) on non-metallic inclusions and solidification microstructures of 55SiCr high-strength spring steel was experimentally studied, along with thermodynamic calculations. The results show that Ce addition changes the type and size of inclusions in this steel and influences the characteristics of the solidification microstructure. In the sample without Ce addition, the main inclusions are MnS, SiO₂, SiO₂–MnS, and CaO–SiO₂–MgO, and the equiaxed ratio in the solidification structure is 44.63%. However, when Ce content increases to 0.011 wt%, the inclusions in the steel become mainly Ce–S, Ce–O–S, and a small amount of MnS, and the equiaxed ratio increases to 50.42%. As the Ce content increases to 0.017 wt%, the inclusions are predominantly Ce–S, Ce–O–S, and Ce–O–S–Ca, while some Ce–P and Ce–O–P–C inclusions are also observed. The equiaxed ratio increases to 67.63%, showing the best effect on heterogeneous nucleation during solidification. When Ce content in the steel reaches 0.075 wt%, the Ce-containing inclusions are Ce–S, Ce–O, Ce–P, Ce–P–O, and Ce–O–S–As, and the size becomes larger. The formation mechanism of inclusions is explained by Gibbs free energy calculations and thermodynamic diagrams. Full article

In this paper, FH460 special steel with rare earth element cerium (Ce) was selected, and the control group without Ce was set up. By changing the content of Ce, the microstructure, phase transition point, and mechanical properties of the test steel were observed to study the effect of trace rare earth element Ce on the microstructure and mechanical properties of high-strength marine engineering steel. The morphology and energy spectrum of inclusions in three kinds of test steels were observed by SEM, and the morphological changes in inclusions in FH460 high-strength marine engineering steel after adding Ce were investigated. The fracture morphology and energy spectrum analysis were carried out by combining the tensile test at room temperature and the gradient low temperature impact toughness test, and the effect of trace Ce on the mechanical properties of the test steel was comprehensively analyzed. The results show that the addition of Ce changes the phase transformation temperature of Ac1 and Ac3, and refines the original microstructure of the test steel. SEM observation showed that the addition of Ce changed the long strip MnS and polygonal irregular Al2O3 inclusions into ellipsoids, which reduced the size of inclusions. The gradient low temperature impact test shows that with the decrease in temperature, the fracture dimple depth of the three test sheets of steel decreases, and the Ce-containing test steel forms a deep dimple centered on rare earth inclusions, which hinders the crack propagation and significantly improves the low temperature impact toughness of the test steel. Full article

Due to the strong reducibility and chemical activity of rare earths, the diffusion behavior and secondary oxidation of rare earths in the steel liquid will also have a significant impact on the modified products when rare earths are added to bearing steel, resulting in poor control of distribution behavior. Therefore, this paper studies the influence of time factors on the evolution of rare earth inclusions. The inclusion evolution behavior at different times when the bearing steel was treated with rare earths and subjected to secondary oxidation was simulated at 1873 K (1600 °C). At a cerium content of 0.012% in steel and a secondary oxidation of 0.0025%, the cerium content in steel and the total oxygen (T.O.) content in steel were determined at the 30 s, 3 min, 5 min, and 7 min after the addition and the inclusions were characterized by automatic scanning electron microscopy. The results demonstrated the formation of a cerium-enriched zone after the addition of the cerium alloy to the steel. As time progressed, a considerable number of inclusions were generated in the cerium-enriched zone, which subsequently disappeared. The trend in the composition of the inclusions can be described as Al₂O₃ → Ce₂O₂S + CeS → Ce₂O₂S. The final composition of the inclusions matches the thermodynamic phase diagram. Following the addition of the transient oxidant Fe₂O₃ to the molten steel, an oxygen-enriched zone was formed. As time progressed, a considerable number of inclusions were generated in the oxygen-enriched zone and subsequently disappeared. The trend of inclusions composition was as follows: Ce₂O₃ + CeAlO₃ + Al₂O₃ → Ce₂O₃ + CeAlO₃ → Ce₂O₂S + CeAlO₃. The final inclusion composition coincides with the thermodynamic phase diagram. Full article

This study indicates that the volume and distribution of critical minerals’ final destination are essential for an objective decision to create a circular flow of critical minerals from national security and circular economy aspects in mineral resources policy. We demonstrate the estimation of critical minerals’ final destination and propose a decision flow framework to identify the prioritized products and their parts to be reused or recycled. We conclude that policymakers need to consider the final destination of critical minerals, not their economic importance or intermediate volumes or distributions alone, to implement effective actions to ensure critical minerals’ circularity. This study estimates the final destination of several critical minerals (lithium, cobalt, yttrium, lanthanum, cerium, neodymium and dysprosium) and base metals (iron, copper and aluminum) in the Japanese economy for 2015. A uniquely expanded and the latest input–output table is used for the estimation. The results reveal a detailed distribution of critical minerals and indicate prioritized implementation for creating and maintaining domestic and international circular flows of critical minerals. The developed decision flow framework provides a practical approach to national security and circular economy aspects for policymakers. For further actions, inclusive indicator development is required for policymakers to support the determination of implementation possibilities from social and technological aspects. Full article

Duplex stainless steel is a unique material for cast products, the use of which is possible in various fields. With the same chemical composition, melting, casting and heat treatment technology, pitting and crevice corrosion were observed at the interphase boundaries of non-metallic inclusions and the steel matrix. To increase the cleanliness of steel, it is necessary to carefully select the technology for deoxidizing with titanium or aluminum, as the most common deoxidizers, and the technology for modifying with rare earth metals. In this work, a comprehensive analysis of the thermodynamic data in the literature on the behavior of oxides and sulfides in this highly alloyed system under consideration was performed. Based on this analysis, a thermodynamic model was developed to describe their behavior in liquid and solidified duplex stainless steels. The critical concentrations at which the existence of certain phases is possible during the deoxidation of DSS with titanium, aluminum and modification by rare earth metals, including the simultaneous contribution of lanthanum and cerium, was determined. Experimental ingots were produced, the cleanliness of experimental steels was assessed, and the key metric parameters of non-metallic inclusions were described. In steels deoxidized using titanium, clusters of inclusions with a diameter of 84 microns with a volume fraction of 0.066% were formed, the volume fraction of which was decreased to 0.01% with the subsequent addition of aluminum. The clusters completely disappeared when REMs were added. The reason for this behavior of inclusions was interpreted using thermodynamic modeling and explained by the difference in temperature at which specific types of NMIs begin to form. A comparison of experimental and calculated results showed that the proposed model adequately describes the process of formation of non-metallic inclusions in the steel under consideration and can be used for the development of industrial technology. Full article

Rare earth elements (REEs) are crucial for green energy applications due to their unique properties, but their extraction poses sustainability challenges because the global supply of REEs is concentrated in a few countries, particularly China, which produces 70% of the world’s REEs. To address this, the study investigated TK221, a modified extraction chromatographic resin featuring diglycolamide (DGA) and carbamoyl methyl phosphine oxide (CMPO), as a promising adsorbent for REE recovery. The elemental composition and functional groups of DGA and CMPO on the polystyrene-divinylbenzene (PS-DVB) support of TK221 were confirmed using scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDX), attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR), and X-ray photoelectron spectroscopy (XPS). The adsorption kinetics of neodymium (Nd), yttrium (Y), cerium (Ce), and erbium (Er) followed the pseudo-second-order kinetic model and Langmuir isotherm, indicating monolayer chemisorption. Furthermore, iron (Fe) adsorption reached apparent equilibrium after 360 min, with consistent Fe adsorption observed at both 360 min and 1440 min. The inclusion of Fe in the study is due to its common presence as an impurity in most REE leachate solutions. The Fe adsorption isotherm results are better fitted with the Langmuir isotherm, implying chemisorption. Maximum adsorption capacities (q_max) of the resin were determined as follows: Nd (45.3 mg/g), Ce (43.1 mg/g), Er (35.1 mg/g), Y (15.6 mg/g), and Fe (12.3 mg/g). ATR-FTIR analysis after adsorption suggested that both C=O and P=O bands shifted from 1679 cm⁻¹ to 1618 cm⁻¹ and 1107 cm⁻¹ to 1142 cm⁻¹ for Y, and from 1679 cm⁻¹ to 1607 cm⁻¹ and 1107 cm⁻¹ to 1135 cm⁻¹ for Ce, implying possible coordination with REEs. These results suggest that TK221 has a huge potential as an alternative adsorbent for REE recovery, thus contributing to sustainable REE supply diversification. Full article

Owing to the continuous increasing of steel strength, mechanical properties including toughness and fatigue performance are becoming increasingly sensitive to inclusions in ultra-high strength steel. Rare-earth treatment is considered as an effective method to reduce the harmful effects of inclusions, but is rarely applied in secondary-hardening steel. In the present study, different amounts of cerium were added in a secondary-hardening steel to investigate the modification effect of Ce on non-metallic inclusions in steel. The characteristics of inclusions were observed experimentally using SEM-EDS and the modification mechanism was analyzed based on thermodynamic calculations. The results indicated that the main inclusions in Ce-free steel are Mg-Al-O + MgS. Thermodynamic calculation indicated that MgAl₂O₄ is firstly formed in liquid steel and then successively transformed into MgO and MgS during cooling process. When the Ce content is 0.0030%, the typical inclusions in steel were individual Ce₂O₂S and MgO + Ce₂O₂S complex inclusions. When the Ce content was increased to 0.0071%, the typical inclusions in steel were individual Ce₂O₂S- and Mg-containing inclusions. Ce treatment modifies the angular magnesium aluminum spinel inclusions into spherical and ellipsoidal Ce-containing inclusions, thus reducing the harmful effect of inclusion on steel properties. Full article

The evolution of inclusions in austenitic heat-resistant steel with different Ce content during protective argon gas atmosphere electroslag remelting (ESR) was studied. All oxide inclusions in the Ce-free consumable electrode are MgO·Al₂O₃. A part of these MgO·Al₂O₃ inclusions was removed before metal droplets entered the liquid metal pool during the ESR. The soluble oxygen (arising from the reoxidation) reacted with soluble aluminum, calcium, and magnesium in liquid steel to form MgO·Al₂O₃ and CaO–Al₂O₃ inclusions in liquid steel. All oxide inclusions in the electrode with 0.016 mass% Ce are Ce₂O₂S. A portion of these Ce₂O₂S inclusions was dissociated into soluble oxygen, cerium, and sulfur in liquid steel during the ESR process, whereas the others were removed by absorbing them into molten slag. The oxide inclusions in the liquid metal pool and remelted ingot were Ce₂O₃, CeAlO₃, and Ce₂O₂S. The CeAlO₃ and Ce₂O₃ inclusions were reoxidation products formed by the chemical reaction between the soluble oxygen, soluble aluminum, and cerium. The oxide inclusions in the electrode with 0.300 mass% Ce are CeS and Ce₂O₂S. These CeS inclusions were removed by molten slag adsorption during the ESR. A part of these Ce₂O₂S inclusions was removed by slag adsorption, and the remaining entered into the liquid metal pool. The oxide inclusions in the liquid metal pool and the ingot were Ce₂O₃ and Ce₂O₂S. The Ce₂O₃ inclusions were formed through the chemical reaction between the soluble oxygen and cerium in the liquid metal pool. The Ce₂O₂S inclusions in the liquid pool originate from reoxidation products during the ESR process and the relics from the electrode. Full article

Research into the incorporation of cerium into a diverse range of catalyst systems for a wide spectrum of process chemistries has expanded rapidly. This has been evidenced since about 1980 in the increasing number of both scientific research journals and patent publications that address the application of cerium as a component of a multi-metal oxide system and as a support material for metal catalysts. This review chronicles both the applied and fundamental research into cerium-containing oxide catalysts where cerium’s redox activity confers enhanced and new catalytic functionality. Application areas of cerium-containing catalysts include selective oxidation, combustion, NO_x remediation, and the production of sustainable chemicals and materials via bio-based feedstocks, among others. The newfound interest in cerium-containing catalysts stems from the benefits achieved by cerium’s inclusion, which include selectivity, activity, and stability. These benefits arise because of cerium’s unique combination of chemical and thermal stability, its redox active properties, its ability to stabilize defect structures in multicomponent oxides, and its propensity to stabilize catalytically optimal oxidation states of other multivalent elements. This review surveys the origins and some of the current directions in the research and application of cerium oxide-based catalysts. Full article

With the continuous expansion of the application field of low alloy wear-resistant steel, higher processing plasticity and toughness are prioritized on the basis of ensuring strength and hardness. In this article, a low alloy wear-resistant steel Hardox400 was studied: by adding a mass fraction of 0.0030% of rare earth cerium as microalloying treatment, the pilot scale simulation of the rare earth wear-resistant steel was carried out using vacuum induction furnace and a four-high reversible laboratory mill. The effects of the rare earth on the occurrence state of the inclusions, microstructure, mechanical properties and wear resistance of the steel were studied by means of optical microscope (OM), scanning electron microscope (SEM) and wet sand/rubber wheel wear tester. The results show that the fine spherical CeAlO₃, CeAlO₃-MnS and elliptical Ce₂S₂O-CaO are formed by adding 0.0030% Ce, which enhances the binding force between the inclusions and matrix. The addition of rare earth Ce helps to refine the as-cast structure, prevent the transformation of proeutectoid ferrite of overcooled austenite and promotes the formation of bainite ferrite, whilst simultaneously increasing the yield strength, yield ratio and surface hardness, especially the low-temperature impact toughness approximately between −40 °C~−20 °C of the tested steel. Simultaneously, the ability to resist abrasive embedment and crack propagation is enhanced, and the wear resistance is obviously improved. The research results will provide a reference for the development of high-quality rare earth wear-resistant steel utilizing national featured resources. Full article

To clarify the effect of sulfur on inclusions and mechanical properties of Ce-Mg treated resulfurized SCr420H steel. Laboratory experiments were conducted to prepare steels with sulfur contents as 0.01%, 0.06%, and 0.132%. Inclusion evolution in liquid steel, MnS precipitation during solidification, and tensile test results of steel after quenching and tempering were investigated. The results showed that due to the limitation of mass transfer in molten steel, composite inclusion that Ce-O-S wrapped by Ce-Ca-Mg-Al-Si-O, which was named transition state inclusions, can form quickly after adding Ce-Mg lump to the molten steel. As the homogenization of molten steel, the difference of sulfur content in steel can lead to the transition state inclusions transformed into different inclusions. With the increase of sulfur content, the quantity of MnS increased significantly, and the morphology of MnS transformed from “stick” to “dendritic + fishbone”, and then to “fishbone”. Tensile test results and fracture analysis indicate that the decline of inclusion spacing as the increase of sulfur content leads to a shorter physical path of crack propagation in steel. Therefore, the increase of sulfur content can bring about a decrease in the strength and plasticity of the steel. From the perspective of inclusion control, making the MnS inclusion precipitate more dispersive and increasing the distance between inclusions can be considered as a method for preventing the decline of mechanical properties in steel with high sulfur content. Full article