Search Results (52)

Electrochemical formation of ceria (mixed Ce₂O₃ and CeO₂) coatings on different types of screen-printed carbon electrodes (SPCEs) (based on graphite (C110), carbon nanotubes (CNT), single-walled carbon nanotubes (SWCNT), carbon nanofibers (CNF), and mesoporous carbon (MC)) were studied. Their potential applications as catalysts for various redox reactions and electrochemical sensors were investigated. The ceria oxide layers were electrodeposited on SPCEs at various current densities and deposition time. The morphology, structure, and chemical composition in the bulk of the ceria layers were studied by SEM and EDS methods. XRD was used to identify the formed phases. The concentration, chemical composition and chemical state of the elements on the surface of studied samples were characterized by XPS. It was established that the increase of the concentration of CeCl₃ in the solution and the cathode current density strongly affected the surface structure and concentration (relation between Ce³⁺ and Ce⁴⁺, respectively) in the formed ceria layers. At low concentration of CeCl₃ (0.1M) and low values of cathode current density (0.5 mA·cm⁻²), porous samples were obtained, while with their increase, the ceria coatings grew denser. Full article

Iron and iron-nickel alloy electrodeposits synthesized from sulfate-based electroplating baths were applied to a mild carbon steel substrate. Coated specimens were immersed in an oxygen-saturated, weak ammonium hydroxide solution (pH 9.5–10.0), and their corrosion performance was evaluated using electrochemical techniques. Galvanic and general corrosion behaviors were analyzed to assess the sacrificial protection provided by Fe and Fe-Ni coatings relative to uncoated steel. The influence of anode-to-cathode (A/C) surface area ratios (1:1, 10:1, and 100:1) on the occurrence of plating-induced surface cracks was also examined. Surface morphology and elemental composition of the deposits were characterized. Results of the study indicated that increasing the Ni²⁺/Fe²⁺ molar ratio of the electroplating bath from 0 to 0.167 led to (1) reduced surface porosity and cracking, (2) decreased galvanic corrosion rates between the electrodeposit and substrate, and (3) a progressive increase in the temperature dependence of the general corrosion rate between 20 °C and 60 °C. The development of Fe and Fe-Ni alloy electrodeposits as protective coatings is of particular interest in water-tube power boiler applications, where production of corrosion products must be controlled. Further research is needed to develop coatings that perform predictably under elevated pressures and temperatures typical of operating boiler environments. Full article

The galvanostatic electrodeposition of cobalt–nickel alloy coatings performed out on a 304 stainless steel substrate. The electrolyte baths contained metals salts, along with boric acid and sodium benzene sulfonate (SBS) as an organic additive in the deposition process. Structural and topographic analyses were performed using SEM-EDS and AFM techniques, respectively. The findings confirm the formation of nanostructured coatings. The images depicting various stages of coating formation indicated the inhibitory role of the organic additive. The presence of SBS enabled the formation of a coating composed of grains with diverse geometries and significantly reduced surface roughness. Hydrogen evolution was conducted in an alkaline environment (1 M NaOH). Overpotentials for the different structures were recorded at 10 mA/cm², yielding 196 mV and 225 mV for the coatings deposited with and without SBS, respectively. Additionally, experiments were performed in a laboratory-designed electrolyzer, which allowed for the measurement of gas volumes (H₂ and O₂) generated under constant voltage and current conditions. The results demonstrated that the obtained coatings perform more effectively as hydrogen evolution cathodes than currently used materials, particularly under higher current densities. Electrolysis was conducted for 8 h, revealing improved stability of the coating deposited in the presence of SBS. Full article

Characteristics of electrodeposited tungsten coatings prepared at 1193 K and varying current density were investigated. The crystal structure and microstructure of tungsten coatings were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and photoelectron spectroscopy (XPS). The results indicated that pulsed current density significantly influence the tungsten nucleation and electro-crystallization phenomena. The average grain size of the coating becomes larger with increasing current density, which demonstrates that appropriate high cathodic current density can accelerate the growth of grains on the surface of the substrate. The micro-hardness of tungsten coatings increases with increasing thickness and then slightly decreases; the maximum micro-hardness is 589.55 HV, with the oxygen content remaining below 0.03 wt%. Full article

The morphology and physicochemical properties of electrochemically deposited CaP coatings depend on the applied process parameters; however, the influence of different electrode systems has not been studied so far. In this work, the possibility of electrochemical deposition of CaP coatings on Ti6Al7Nb alloy using different electrode systems (two-electrode and three-electrode) and the influence of the electrode system and selected ranges of deposition parameters on the properties of the deposited CaP coatings were investigated. The morphology and physicochemical properties of the CaP coatings were characterized by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), Raman spectroscopy, X-ray diffraction (XRD), and corrosion studies. The results confirmed the effective electrodeposition of CaP coatings using both electrode systems. The applied electrode system and deposition parameters cause changes in the morphology of the obtained coatings. Chemical structure analysis confirmed the presence of mainly hydroxyapatite in the deposited CaP coatings. With the change in voltage/potential in a more cathodic direction, in addition to hydroxyapatite, a dicalcium phosphate dihydrate (DCPD) structure appears. The corrosion tests have shown that the applied deposition parameters have an impact on corrosion resistance and the deposited coatings exhibited protective properties against corrosion under physiological conditions. The CaP coatings with optimal properties for biomedical applications were deposited at a voltage of −4 V in the two-electrode system and a potential of −4 V_SCE in the three-electrode system. Full article

The development of environmentally friendly materials is a subject of increasing interest in corrosion protection research. The objective of the present investigation is to propose the preparation procedure of chitosan–alginate (CHI/ALG) nanocontainers loaded with zinc oxide (ZnO) nanoparticles or combining ZnO nanoparticles with corrosion inhibitor caffeine (CAF), both suitable for incorporation into the matrix of ordinary zinc coatings on mild steel substrates. The nanocontainers were synthesized through spontaneous polysaccharide complexation in the presence of ZnO nanoparticles and CAF using a cross-linking agent, namely tripolyphosphate (TPP). Dynamic light scattering and laser Doppler velocimetry measurements are used for evaluation of the size distribution and zeta potentials of the nanocontainers, both loaded or unloaded with CAF. Using UV-spectroscopy, entrapment efficiency and release amounts of CAF are quantitatively evaluated. The nanocontainers thus obtained were incorporated into the matrices of ordinary zinc coatings via co-electrodeposition with zinc from zinc sulfate solution, aiming to improve the corrosion protection of steel in corrosive environments containing chloride ions. The surface morphology and elemental composition of the electrodeposited hybrid coatings before and after treating in the model corrosive medium of 3.5% NaCl is studied by scanning electron microscopy (SEM). The cyclic voltammetry method (CVA) is applied to characterize the cathodic (electrodeposition) and anodic (dissolution) processes. The protective characteristics of the hybrid coatings are investigated by application of potentiodynamic polarization (PDP) curves and polarization resistance (Rp) measurements after a time interval of 40 days. The obtained results indicate that both hybrid coating types could prolong the life time of mild steel in aggressive Cl⁻ ion-containing solution, combining the protection effect of sacrificial zinc with barrier (ZnO) and active (CAF) protective effects. Full article

The paper presents a new approach towards forming Ce-based nanostructures using deep eutectic solvents (DESs) as new green solvents and large-scale media for the chemical and electrochemical synthesis of advanced functional surfaces and nanomaterials. Some experimental results regarding the cathodic electrodeposition of cerium-based conversion coatings onto AA7075 aluminum alloys involving different DES-based formulations are discussed. Electrolytes containing Ce(NO₃)₃·6H₂O dissolved in choline chloride-glycerine and choline chloride-urea (1:2 molar ratio) eutectic mixtures with additions of H₂O₂ have been proposed and investigated. The influence of the operating parameters, including the applied current density, process duration and temperature on the quality of the formed Ce-containing conversion layers was studied. Adherent and uniform Ce-based conversion layers containing 0.3–5 wt.%. Ce have been obtained onto Al alloy substrates. Higher values of the applied current density and longer process durations led to higher Ce content when a choline chloride-urea eutectic mixture was used. Several accelerated corrosion tests were performed to evaluate the corrosion performance, respectively: (i) continuous immersion in 0.5 M NaCl for 720 h with intermediary visual examinations, recording of (ii) potentiodynamic polarization curves and of (iii) impedance spectra at open circuit potential in 0.5 M NaCl, as well as (iv) salt mist test for 240 h. The influence of an additional post-treatment step consisting in the electrochemical deposition of a hydrophobic Ce-based layer involving ethanolic solutions of stearic acid and cerium nitrate is also considered. Different corrosion performances are discussed, taking into account the used DES-based systems and electrodeposition parameters. Full article

To obtain highly efficient yet easily produced water-splitting cathodes, Ni-MoO₂ composite coatings were electrodeposited at a Ni foam substrate with an open-pore structure, pore size of 450 µm, in a Watts-type bath. The concentration of MoO₂ particles (about 100 nm) was varied, while the intensive mixing of the solution was provided by air bubbling with 0.5 L min⁻¹. Electrodeposition was performed at different constant current densities at room temperature. The morphology and composition of the coatings were investigated by SEM and EDS. The hydrogen evolution reaction (HER) was tested in KOH of different concentrations, at several temperatures, in a three-electrode H-cell by recording polarization curves and EIS measurements. The lowest achieved HER overpotential was −158 mV at −0.5 A cm⁻². Up-scaled samples, 3 × 3.3 cm², were tested in a single zero-gap cell showing decreasing cell voltage (from 2.18 V to 2.11 V) at 0.5 A cm⁻² over 5 h in 30% KOH at 70 °C with electrolyte flow rate of 58 mL min⁻¹. Compared to pure Ni foams used as both cathode and anode under the same conditions, the cell voltage is decreased by 200 mV, showing improved electrode performance. Full article

This work investigated the influence of current density, plating solution flow rate, and nozzle outlet-to-cathode distance on the properties of Ni–diamond composite coatings. A multi-physics field simulation was employed to analyze the interplay between current density, plating solution flow rate, and nozzle outlet-to-cathode distance on the flow field and electric field distribution. Additionally, particle tracing simulations were incorporated into the model to evaluate the incorporation efficiency of diamond particles during composite electrodeposition. It was found that when the inlet flow rate of the electrolyte was 5 L/min, the distance between the nozzle outlet and the cathode was 3 mm, and the current density was 60 A/dm², the composite electrodeposited coating had a higher particle content and better uniformity. The simulation results were validated through experimental preparation and performance testing. This combined approach provides valuable insights for optimizing the jet electrodeposition process for Ni–diamond composite coatings with superior properties. Full article

The introduction of new regulations needs to develop eco-friendly systems to prevent corrosion. In this work, a natural corrosion inhibitor caffeine (CAF) was encapsulated in polysaccharide-based nanoparticles, capable of the responsive release of CAF during corrosion. The nanoparticles were prepared using electrostatic complexation between two natural polysaccharides which are oppositely charged—chitosan (CHI) and sodium alginate (ALG), crosslinked by tripolyphosphate (TPP). The particle size distribution and zeta potential were evaluated using dynamic light scattering and laser Doppler velocimetry. The encapsulation efficiency and release of CAF from nanocontainers was evaluated with UV-spectroscopy. The nanoparticles were incorporated via electrodeposition into the zinc coating on low-carbon steel to ensure self-healing. Cyclic voltammetry demonstrated the cathodic and anodic processes in the starting electrolytes. Surface hydrophobicity was investigated by water contact angle (WCA). The corrosion resistance of the coatings was estimated with polarization resistance (Rp) measurements and potentiodynamic polarization (PDP) curves. The study of the chemical composition of the coatings was carried out with X-ray photoelectron spectroscopy. The data obtained confirm the indisputable influence of the nanoparticles/nanocontainers on the protective feature of the hybrids—the latter have about twice-higher Rp values compared to the ordinary zinc. Full article

The main drawback of seawater batteries that use the aluminum (Al)–air system is their susceptibility to anode self-corrosion during the oxygen evolution reaction, which, in turn, affects their discharge performance. This study consist of an electrochemical investigation of pure Al, 6061 Al alloy, and both types coated with zinc as an anode in a 3.5% sodium chloride (NaCl) electrolyte. The electrolyte solution used for the deposition of zinc metal contained citrate, with and without EDTA as a complexing agent. Subsequently, the performance of the anode was tested in a seawater battery, using a carbon@MnO₂ cathode and a 3.5% NaCl electrolyte. The performance of Al–air batteries has been significantly enhanced by applying a process of electrodepositing zinc (Zn) with a citrate deposition electrolyte solution in both pure aluminum and alloy 6061. The performance of the battery was further enhanced by adding EDTA as a chelating agent to the citrate-based electrolyte solution. The Al–air battery with aluminum alloy 6061 with Zn electrodeposition with an additional EDTA as the anode, carbon@MnO₂ as the cathode, and NaCl 3.5% solution as the electrolyte has the highest battery performance, with a specific discharge capacity reaching 414.561 mAh.${\mathrm{g}}^{-1}$ and a specific energy density reaching 0.255 mWh.${\mathrm{g}}^{-1}$, with stable voltage at 0.55 V for 207 h. Full article

The lab-made ferrite-aluminium layered double oxide (Fe/Al LDO) nanoparticles were used as reinforcement in the production of copper matrix composite coatings via the electrodeposition route in this study. The Cu coatings electrodeposited galvanostatically without and with low concentrations of Fe/Al LDO nanoparticles were characterized by SEM (morphology), AFM (topography and roughness), XRD (phase composition and texture), Vickers microindentation (hardness), and the static sessile drop method (wettability). All Cu coatings were fine-grained and microcrystalline with a (220) preferred orientation, with a tendency to increase the grain size, the roughness, and this degree of the preferred orientation with increasing the coating thickness. The cross-section analysis of coatings electrodeposited with Fe/Al LDO nanoparticles showed their uniform distribution throughout the coating. Hardness analysis of Cu coatings performed by application of the Chicot-Lesage (C-L) composite hardness model showed that Fe/Al LDO nanoparticles added to the electrolyte caused a change of the composite system from “soft film on hard cathode” into “hard film on soft cathode” type, confirming the successful incorporation of the nanoparticles in the coatings. The increase in roughness had a crucial effect on the wettability of the coatings, causing a change from hydrophilic reinforcement-free coatings to hydrophobic coatings obtained with incorporated Fe/Al LDO nanoparticles. Full article

A new lactate bath was proposed to deposit Co–Cu thin alloy films in nanostructure form onto a steel cathode. The deposition bath contained CuSO₄.5H₂O, CoSO₄.7H₂O, CH₃CHOHCOOH, and anhydrous Na₂SO₄ at pH 10. The effects of [Co²⁺]/[Cu²⁺] molar ratios, lactate ion concentration, current density (CD), and bath temperature on cathodic polarization, cathodic current efficacy (CCE), composition, and structure of the Co–Cu alloys were investigated. The new bath had a high cathodic current efficiency of 85%, which increased with the applied CD. However, it decreased as the temperature increased. The produced coatings have an atomic percentage of Cu ranging from 19.8 to 99%. The deposition of the Co–Cu alloy belonged to regular codeposition. The Co content of the deposit increased with the amount of Co²⁺ ions in the bath, lactate concentration, and current density but decreased as the temperature increased. Cobalt hexagonal close-packed (HCP) and copper-rich, face-centered cubic (FCC) Co–Cu phases combine to form the polycrystalline structure of the electrodeposited Co–Cu alloy. The average crystallite size ranges between 46 and 89 nm. An energy dispersive X-ray (EDX) examination confirmed that the deposit contained Cu and Co metals. The throwing power and throwing index of the alkaline lactate bath were evaluated and found to be satisfactory. Full article

To enhance the comprehensive performance of solid oxide fuel cells (SOFCs) ferritic stainless steel (FSS) interconnectors, a novel approach involving composite electrodeposition and thermal conversion is proposed to prepare Ni-doped Co-Mn composite spinel protective coatings on FSS surfaces. The process involves the composite electrodeposition of a Ni-doped Co-Mn precursor coating, followed by thermal conversion to obtain the Co-Mn-Ni composite spinel coating. Crofer 22H was used as the substrate and orthogonal experiments were designed to investigate the influences of deposition solution pH, stirring rate, cathode current density, and the element content of Mn and Ni on the surface morphology and properties of the composite coatings, respectively. The characterization of the prepared coatings was conducted through macroscopic and microscopic morphology observations of the component surface, energy dispersive spectroscopy (EDS) analysis, and area specific resistance (ASR) testing, etc. Finally, the optimized composite electrodeposition parameters and the Mn-Ni content ratio in the solution were obtained. Experimental results indicated that the composite spinel coating prepared with the optimized process parameters exhibited excellent adhesion to the substrate, and the diffusion and migration of Cr element has been effectively inhibited. Compared with the substrate, the ASR of the coated components has also been decreased simultaneously, which provided an effective method for the surface modification of SOFC FSS interconnectors. Full article

Microbial fuel cells (MFCs) are considered promising energy sources whereby chemical energy is converted into electricity via bioelectrochemical reactions utilizing microorganisms. Several factors affect MFC performance, including cathodic reduction of oxygen, electrode materials, cell internal and external resistances, and cell design. This work describes the effect of the catalyst coating in the air-cathode membrane electrode assembly (MEA) for a microbial fuel cell (MFC) prepared via electrodeposition of manganese oxide. The characterization of the synthesized air-cathode MFC, operating in a continuous mode, was made via electrochemical impedance spectroscopy (EIS) analyses for the determination of the intrinsic properties of the electrode that are crucial for scalability purposes. EIS analysis of the MFCs and of the MEA reveals that the anode and cathode contribute to polarization resistance by about 85% and 15%, respectively, confirming the high catalytic activity of the Mn-based air cathode. The maximum power density of the Mn-based cathode is about 20% higher than that recorded using a Pt/C electrode. Full article