Search Results (569)

Biodegradable zinc (Zn) has attracted increasing interest as a material for temporary implants, primarily due to its moderate degradation kinetics. In recent years, additive manufacturing of Zn alloys using the laser powder bed fusion method (L-PBF) has shown promising results. Compared to as-cast Zn alloys, it offers preferable customized solutions for patient-specific temporary biomedical implants. Due to the novelty of these printed degradable biomaterials and due to reported cytotoxic effects of Zn alloys, this study investigates additively manufactured ZnAgCu, ZnAgCuMn, and ZnAgCuTi alloys, both in as-printed and post-processed conditions, with a focus on L929 and SAOS-2 biocompatibility. In this work, we demonstrate that the increased porosity and therefore larger surface areas compared to polished Zn-alloy samples affect their biocompatibility. Minimal to no cell proliferation was observed on and near the Zn-alloy test plates after 24 h. Undiluted extracts from as-cast Zn and L-PBF-manufactured plates were initially cytotoxic to SAOS-2 cells. However, as passivation proceeded, cytocompatibility was significantly increased from day 3 onward. Zn²⁺ ion release peaked at 24 h and declined significantly from day 2 to day 10. Compared to the other Zn alloys, ZnAgCuMn exhibited the lowest cytocompatibility. Most intriguingly, 3-month surfaces exhibited reduced cytocompatibility to osteoblasts compared to freshly polished samples. The observed in vitro cytotoxicity motivates further investigation of as-printed and post-processed L-PBF-manufactured Zn alloys, aiming to develop novel surface modification strategies to mitigate the initial ion burst responsible for reduced cytocompatibility and to adjust and tailor the overall degradation kinetics to physiologically tolerable levels tailored to the intended clinical application. Full article

Wear of crushing and grinding equipment components causes frequent maintenance and downtime; therefore, effective repair hardfacing routes are required to extend service life. This study investigates plasma transferred arc (PTA) surfacing of 35L cast steel using a high-chromium Fe–Cr–C powder (PG-S27) and clarifies how the welding current (40–120 A) governs layer geometry, microstructure, phase constitution, hardness, and dry-sliding tribological behavior. All deposits exhibited a dendritic–eutectic structure; increasing current led to dendrite coarsening, wider interdendritic regions, and deeper penetration/dilution. X-ray diffraction indicated an α-Fe matrix with chromium carbide phases (Cr₇C₃/Cr₂₃C₆), while the carbide-related signal decreased with higher current, consistent with enhanced dilution. The coatings showed a strong hardening effect compared with the substrate (~190 HV), reaching ~625–650 HV at 40–80 A and decreasing to ~556–589 HV at 100–120 A. In dry ball-on-flat sliding, the steady-state friction coefficient was nearly unchanged (μ ≈ 0.50–0.55) across all regimes; however, wear resistance depended strongly on current: the lowest wear was achieved at low-to-moderate currents (40–80 A), whereas higher currents (100–120 A) resulted in substantially increased material loss, approaching the substrate level. These results identify 40–80 A as the most favorable current window for obtaining wear-resistant PTA layers from PG-S27 on 35L steel. Full article

In this study, by using four different silicon sources obtained from Konya, Turkey, and its surroundings and employing the sol–gel method, we aim to synthesize silica-based aerogel, characterize it, and improve the use of the innovative building material as a thermal insulator in architectural applications. In this direction, silica aerogel production was carried out using four different starting materials (commercial casting sand, waste casting sand, radiolarite, and quartz) and five different pH values (2–4–6–8–9) by the sol–gel method. The produced silica aerogels were subjected to a surface modification process with Trimethylchlorosilane (TMCS), a modification chemical, and then superhydrophobic silica aerogel powder was obtained. In terms of characterization of the obtained final silica aerogels, XRF, XRD, ICP-OES, density study, FT-IR, BET, FESEM, and contact angle studies were performed. In terms of application of the architectural building material, plasterboard experimental samples were produced using low reinforcement rates (0 wt%, 0.5 wt%, 1 wt%, 2 wt%, and 5 wt%) of silica aerogel. To determine the mechanical and physical properties of the produced silica-aerogel-reinforced plasterboard samples, three-point bend (flexural) strength, compressive strength, thermal conductivity, and water absorption tests were applied. After surface modification, the lowest density value was 0.340 g/cm³, the highest surface area was 311.161 m²/g, and the lowest thermal conductivity coefficient was 0.29 W/mK in silica aerogel material containing radiolarite. In addition to high reinforcement contents in the literature, when it comes to silica aerogel low-reinforcement material and mechanical properties, it can be stated that increasing reinforcement contents negatively affects the mechanical behavior of the material after a certain value. Full article

Development of biodegradable polymer composites provides a sustainable alternative to conventional plastics. This study systematically investigates the effect of Eucomis autumnalis (EA) cellulose on the morphological, structural, and thermal behavior of polybutylene succinate (PBS) and polycaprolactone (PCL) blends. EA cellulose was extracted via delignification and hemicellulose removal, yielding 38% cellulose from the leaf biomass. A series of PBS/PCL/EA cellulose composites were prepared using a solution-casting method. Fourier-transform infrared spectroscopy (FTIR) confirmed retention of characteristic functional groups, with spectra dominated by PCL features, indicating the absence of new chemical bond formation between EA cellulose and the polymer matrix. X-ray powder diffraction (XRPD) revealed that EA cellulose acted as a nucleating agent, enhancing the crystallinity, especially in PCL, while slightly affecting PBS crystallization. A scanning electron microscopy (SEM) analysis demonstrated preferential localization of EA cellulose within the PBS phase, contributing to improved phase dispersion and interfacial interaction at the morphological level. Differential scanning calorimetry (DSC) showed enhanced crystallization behavior of PCL at higher EA cellulose loading (5 wt.%), with minimal influence on PBS thermal transitions. A thermogravimetric analysis (TGA) indicated that the thermal stability depends on the polymer composition and cellulose content, with higher PCL fractions contributing to an improved stability. This study provides insight into the structure–property relationships governing PBS/PCL/EA cellulose systems and highlights the potential of EA cellulose as a bio-based additive for tailoring morphological and thermal characteristics of biodegradable polymer blends. A mechanical performance evaluation is recommended for future studies to correlate structural modifications with macroscopic properties. Full article

Defect-tolerant oxide ceramics offer an alternative reinforcement strategy for high-performance polymer composites beyond conventional silica- and zirconia-based systems. In this work, a novel BaZrO₃-Y₂O₃-SrTiO₃ (BZYS) ceramic hybrid was introduced as a reinforcing phase in a polyetherimide (PEI) matrix to evaluate its effect on interphase formation, thermal stability and mechanical performance. BZYS powders were prepared by ball milling and incorporated at 1 and 3 wt% into solution-cast PEI films. X-ray diffraction confirmed the preservation of the BaZrO₃ perovskite structure after mechanical activation, with a slight lattice expansion, indicating partial ion incorporation and defect-mediated structural accommodation. SEM analysis revealed predominantly submicron agglomerates with homogeneous dispersion at low loading and controlled agglomeration at higher content. Differential scanning calorimetry demonstrated a systematic increase in glass transition temperature from 202.0 °C for neat PEI to 210.4 °C and 212.0 °C for 1 wt% and 3 wt% composites, respectively, evidencing restricted segmental mobility and interphase formation. Instrumented microindentation showed substantial hardness enhancement of 40% and 83% for 1 wt% and 3 wt% reinforcement, respectively (p < 0.05), with a strong linear dependence on filler content (R² = 0.9845). The results demonstrate that chemically stable, strain-tolerant BZYS ceramics effectively promote interphase-mediated reinforcement in PEI, establishing a novel oxide-based pathway for mechanically enhanced dental composite materials design. Full article

This study examined the geopolymerization behavior of granite waste powder and reactive silica powder (GWS), utilizing granite waste powder as a sustainable precursor material, to develop an environmentally friendly substitute for Ordinary Portland cement. To obtain this objective, a total of three different mixes of calcined granite waste with reactive silica (1:1, 3:2, 7:3) were cast to evaluate the aim of this study. Due to low inherent reactivity of granite waste powder, the alkali activation was achieved using a combined solution of alkali activators consisting of 8 mol/L concentration of NaOH and Na₂SiO₃ solution at mass ratio of 1:1.2 prepared 24 h in advance to ensure complete dissolution and stabilization prior to pouring it into the GWS paste. The finest particle size distribution for optimal reactivity performance was achieved by choosing lowest median particles size from 4.0 μm–4.2 μm among all mixtures. ICP-MS analysis of granite waste and reactive silica showed the presence of silica (0.11% and 0.26% respectively) and calcium (49.61% and 38.92% respectively) content adequate for effective geopolymerization of the paste. The elemental composition, new phase formation and microstructural analysis were examined using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR) techniques and Scanning Electron Microscopy (SEM) analysis. XRD analysis revealed that all GWS mixes were predominantly amorphous, with crystalline quartz, feldspar and minor α-cristobalite peaks diminishing from GWS50 to GWS70 confirming increased reactivity due to enormous reactive silica content. FTIR spectra of GWS mixes displayed characteristics of O-H (3375 cm⁻¹), H-O-H (1645 cm⁻¹), and Si-O-T (982–1000 cm⁻¹) bands, with the main Si-O-T peak shifting to higher wavenumbers from GWS50 to GWS70 due to increased GW content, indicating reduced geopolymerization effect in GWS50. SEM analysis revealed that among all mixes, GWS70 exhibited the most ideal dense matrix with increasing content of granite waste along with strong N-A-S-H gel formation. Compressive strength at 28 days increased from 11.2 MPa for GWS50 to 14.2 MPa for GWS60 and 13.8 MPa for GWS70, demonstrating that higher reactive silica powder content significantly enhanced the mechanical performance of the alkali-activated paste. These findings demonstrated that alkali-activated geopolymers of GSW offer a viable alternative to Ordinary Portland cement with optimized mixes by valorizing industrial waste and reducing reliance on high-carbon cement production. Full article

In critical sectors such as energy, transportation, and high-end manufacturing, components must endure simultaneous exposure to high temperatures, heavy loads, and severe wear, necessitating materials with balanced strength, toughness, and durability. Metal matrix composites (MMCs), enhanced with ceramic reinforcements, offer a promising solution to these multifaceted demands. While conventional techniques like casting and powder metallurgy often struggle with limited design freedom and uniform reinforcement distribution, additive manufacturing (AM) enables the production of complex, graded components with tailored microstructures and unlocks new possibilities for materials operating under extreme service conditions. This review systematically examines recent advances in AM-processed MMCs—focusing on aluminum-, titanium-, nickel-, and steel-based systems—for applications in coupled extreme environments. It provides a detailed analysis of their high-temperature mechanical performance and wear resistance, emphasizing the roles of reinforcement selection, microstructural design, and AM processing parameters in governing key properties. Furthermore, the underlying strengthening and wear mechanisms are discussed, along with current challenges and future opportunities. This work aims to serve as a foundational reference for the development of next-generation AM MMCs tailored for high-performance engineering applications. Full article

Multilayer laminated composites consisting of high-chromium cast iron (HCCI) powder clad with low-carbon steel (LCS) were fabricated via multi-pass hot rolling at a deformation of 70% under three different temperatures: 1100 °C, 1150 °C, and 1200 °C. The microstructure, elemental diffusion, and mechanical properties of the samples processed at these temperatures were systematically investigated. The results indicate that effective metallurgical bonding was achieved between the HCCI powder and the LCS matrix, with the HCCI regions accumulating high strain energy and dislocation density. Hardness testing demonstrated that higher rolling temperatures lead to increased hardness. The dominant wear mechanism was identified as dry sliding wear. The relatively low content of retained austenite contributed to a reduction in tensile strength, while this microstructure further promoted abrasive wear through the spalling of carbides. These findings suggest that hot processing offers a feasible pathway for improving the wear resistance of HCCI-based composites. Full article

In this work, the sintering behavior of tapes prepared via tape casting from stainless-steel and zirconia powders is investigated by optical—as well as push-rod—dilatometry. Both methods are compared in terms of sample preparation, measurement conditions, and advantages and disadvantages. The experimental work shows the advantages of optical dilatometry in the characterization of the sintering behavior of load-free sintering tapes and the possibility of simultaneously observing sample warpage and deformation. Push-rod dilatometry requires a constant load on the sample, which influences measurement in the case of tapes with lower mechanical stability due to their sensitivity to deformation, but it has advantages because of its higher accuracy in measuring dimensional changes. In the case of warpage, shrinkage due to the sintering of the sample is superimposed by an irregular deformation process that can be separated by analytical methods. No in-plane shrinkage anisotropy of the tapes is observed for either type of tape. In the case of the push-rod dilatometer, an additional peak in the shrinkage rate is observed in the early stage of compaction, along with a slight shift and an increased maximum in the compaction rate. This is most likely due to the effects of the contact pressure of the push-rod. Full article

Bio-epoxy composites were fabricated by casting a resin–hardener–filler mixture into 3D-printed molds, using different sea-originated secondary raw materials: mussel shell powder (MSP) (63–83 μm) and Posidonia oceanica short fibers (POF) (1–2 mm). Monofiller composites were prepared with 5 or 10 wt.% MSP, or 5 or 10 wt.% POF. Hybrid formulations were also produced, containing both MSP and POF in two combinations, where the total amount of filler again summed up at 10 wt.%. A subset of the samples was conditioned by immersion in a 35 ‰ NaCl solution reproducing seawater composition until saturation was reached. Characterization was carried out on unconditioned and conditioned samples by Shore D hardness and Charpy impact tests while performing three-point flexural loading only on unconditioned ones. Fracture morphology was also investigated. Adding MSP slightly enhanced resin hardness, whereas impact absorption exhibited, to a variable extent, a two-phase behavior, reproducing crack initiation and propagation. The MSP6-POF4 hybrid configuration provided the greatest improvement in absorbed energy (25–30% higher), which was retained after conditioning. The introduction of fillers, first separately, then in combination, resulted in a reduction in flexural strength to a similar extent for all unconditioned configurations. Finally, composite panels containing 10 wt.% MSP, 10 wt.% POF, and a 6MSP–4POF hybrid formulation, intended for prospective boat deck applications, were fabricated and compared with neat bio-epoxy, showing satisfactory consolidation. Density and post-molding dimensional shrinkage were measured on the panels. Full article

This study investigates the corrosion resistance of aluminum alloy AlSi10Mg to evaluate the influence of both manufacturing methods and heat treatments on its durability. The research compares samples produced via laser powder bed fusion (LPBF) and conventional casting, with subsets subjected to either no, T5 (artificial aging), and T6 (solution annealing and aging) heat treatment. All samples were exposed to an accelerated cyclic corrosion test, using immersion and drying cycles. Corrosion performance was quantified via mass loss (ML) measurements and analyzed using metallography. The analysis revealed that heat treatment (factor A) is the only statistically significant factor affecting mass loss. Even short exposure to the corrosive environment caused clearly visible surface changes. This suggests a significant decrease in corrosion resistance, linked to microstructural changes. While LPBF parts exhibited lower mass loss in the as-manufactured and T5 states, the T6 treatment negatively impacted both manufacturing routes. Full article

In this study, we have investigated heterostructural TiO₂/BiVO₄ anodes to determine the effect of the amount and form of BiVO₄ nanoparticles on TiO₂ on the response of photoanodes under UV and visible illumination. BiVO₄ nanopowders were prepared and annealed at temperatures ranging from 200 to 500 °C. Structural and optical characterization indicates that as the annealing temperature is increased, a phase transition from a weakly ordered to a dominant monoclinic BiVO₄ phase is observed, which is accompanied by an increase in visible light absorption. Subsequently, the most crystalline powder was utilized to deposit BiVO₄ on nanostructured TiO₂ either as a compact overlayer (drop-casting) or as a progressively grown nanoparticle (TiO₂@S series) in the successive ionic layer adsorption and reaction process (SILAR). Photoelectrochemical measurements were performed, revealing a morphology-dependent photocurrent response under UV and visible illumination. A further increase in the number of cycles systematically increases the photocurrent in the visible light range while limiting the response to UV radiation. The TiO₂@d photoanode demonstrates the highest relative activity within the visible range; however, it also generates the lowest absolute photocurrent, indicating the presence of significant transport and recombination losses within the thick BiVO₄ layer. The results demonstrate that the presence of BiVO₄ nanoparticles on TiO₂ exerts a substantial influence on the separation of charge between semiconductors and the synergistic utilization of photons from the UV and visible ranges. This research yielded a proposed scheme of mutual band arrangement and charge carrier transfer mechanism in TiO₂@BiVO₄ heterostructures. Full article

Cementitious materials prepared by the ice-templating method appear to have difficulty simultaneously possessing good mechanical properties and an oriented microstructure with microchannels. Surface micro-ceramicization of TiB₂ and the decomposed products of cement hydrates at high temperatures can be regarded as in situ solid–solid reactions involving oxygen, thereby enhancing mechanical properties. This study investigates the mechanical property changes in cement paste with different water-to-cement ratios containing 25% TiB₂ micron powder before and after high-temperature treatment. Cementitious samples are prepared using both freeze-casting (F-CAST) and regular casting (R-CAST) methods with and without the heating post-treatment. The average compressive strength of samples with a W/C of 0.65 prepared by the freeze-casting method at −60 °C with a heating post-treatment is much larger than that of samples prepared by the regular casting method with and without the same heating process. The freeze-casting process for preparing cementitious composites with TiB₂ not only reorders the distribution of water molecules but also redistributes the concentrations of the TiB₂ particles and the main hydrates in the frozen samples. Due to the concentration increase near ice crystal channels within the samples, led by the freeze concentration effect, the new products are formed and cover the channel surfaces after high-temperature treatment. This enhances both the overall and internal properties of the cement-based TiB₂ composite material. The variation in TiB₂ content within the specimens is of paramount importance. Full article

Metal-organic frameworks (MOFs) offer high porosity for water remediation but face challenges in handling as powders. We address these limitations by physically immobilizing Fe–BTC MOF within calcium-crosslinked low-methoxyl pectin matrices (PE–Ca–MOF). Solvent-cast films and freeze-dried foams were fabricated using water-based and polyvinylpyrrolidone (PVP)-assisted Fe–BTC dispersions, preserving MOF and pectin structures confirmed by FT–IR. PVP improved Fe–BTC dispersion and reduced particle size, enhancing distribution and plasticizing the matrix proved by DSC. Incorporation of water-dispersed Fe–BTC increased the equilibrium adsorption capacity but reduced the initial adsorption rate, while the PVP-assisted foam further enhanced uptake in comparative batch tests through its more open porous structure. At pH 7, PE–Ca–5%MOF films showed high adsorption capacities and removal efficiencies for paraquat (35.5 mg/g, 70.6%) and tetracycline (14.5 mg/g, 46.8%), while maintaining Zn²⁺ uptake compared to calcium-pectin films without MOF. Adsorption followed pseudo-first-order kinetics and Langmuir isotherms. Green regeneration with acetic acid enabled >80% capacity retention over five adsorption–desorption cycles. Foam architectures increased porosity and active-site accessibility (SEM), improving performance even at lower MOF loadings. Overall, controlling MOF dispersion and composite morphology enables efficient, reusable, and environmentally friendly bio-based adsorbents for water purification. Full article

Nickel–Aluminum–Bronze (NAB) has gained significant attention in marine applications due to its excellent corrosion resistance and has shown growing potential for laser powder bed fusion (L-PBF) additive manufacturing. However, research on the fabrication of NAB alloys using L-PBF remains relatively limited. In this study, fully dense NAB samples were successfully fabricated through L-PBF process parameter optimization. The microstructural evolution and mechanical properties of both as-built and annealed L-PBF samples were systematically investigated and compared with those of traditionally cast NAB. The results reveal that the as-built L-PBF specimens primarily consist of columnar β′ grains, with the α phase distributed along the grain boundaries and a small amount of κ phase precipitated within the β′ matrix, distinctly different from the cast microstructure characterized by a columnar α-phase matrix with precipitated β′ and κ phases. After annealing at 675 °C for 6 h, the β′ phase in both methods decomposed into α + κ phases, and the original columnar structure in the L-PBF specimens transformed into a dendritic morphology. Compared to the cast samples, the L-PBF-produced NAB alloy exhibited significantly enhanced yield strength, tensile strength, and microhardness, attributable to rapid solidification during the L-PBF process. Following annealing, the yield strength and elongation increased by 12.8% and 184.4%, respectively, compared to the as-built condition, resulting from the decomposition of the martensitic phase into α + κ phases and further grain refinement. Full article