Search Results (47)

This paper proposes a hybrid brushless wound-rotor synchronous machine (HB-WRSM) with an outer rotor topology that can operate as a permanent magnet synchronous machine (PMSM), as well as an HB-WRSM. In the first part, the existing brushless wound-rotor synchronous machine (BL-WRSM) is modified into a hybrid model by introducing permanent magnets (PMs) in the rotor pole faces to improve the magnetic field strength and other performance variables of the machine. In the second part, a centrifugal switch is introduced, which can change the machine operation from HB-WRSM to PMSM. The proposed machine uses an inner stator, outer rotor model with 36 stator slots and 48 poles, making the stator winding a concentrated winding. The HB-WRSM is utilized for dual-speed applications such as washing machines that run at low speed (46 rpm) and high speed (1370 rpm). For high speed, to have a better efficiency and less torque ripple, the machine is switched to PMSM mode using a centrifugal switch. The results are compared with the existing BL-WRSM. A 2D model is simulated using ANSYS Electromagnetics Suite to validate the machine model and performance. Full article

Many modern electric drives for cars, trucks, ships, etc., use permanent magnet synchronous motors because of their compact size. At the same time, permanent magnets are expensive, and their uncontrolled flux is a problem when it is necessary to provide a wide constant power speed range in the field weakening region. An alternative to permanent magnet motors is synchronous motors with field windings. This article presents a novel design of a traction brushless synchronous motor with a field winding and a two-phase harmonic exciter winding on the rotor and zero-sequence signal injection. The two-phase harmonic exciter winding increases the electromotive force on the field winding compared to a single-phase one and makes it possible to start the motor at any rotor position. This article discusses the advantages of the proposed design over conventional solutions. A simplified mathematical model based on the finite element method for steady state simulation is presented. The machine performance of a hysteresis current controller and a field-oriented PI current controller are compared using the model. Full article

In this paper, a review of the advances in brushless synchronous motors is presented because there has been an increasing interest in advanced motor control and to address the weaknesses of conventional motor control. The traditional motor control strategies, for example, proportional plus integral controllers (PIs), are simple and easy to maintain. On the contrary, they require accurate tuning and are affected by motor parameter variations. To address these challenges and many others (power factors, torque ripple, current limit, voltage limit, speed limit), advanced control methods are required to enhance the performance of the motor drive control. The advanced control techniques include model predictive control, slide mode control, reinforcement learning, and fuzzy logic control. This paper provides a comprehensive review of advances in control methods and addresses the challenges and limitations associated with their practical application. Full article

This paper presents an advanced automatic fault classification method for detecting rotating rectifier faults in brushless synchronous machines (BSMs). The proposed approach employs a multilayer perceptron (MLP) neural network to classify the operational states of the rotating rectifier, including healthy conditions and common fault types: open-diode (OD), shorted-diode (SD), and open-phase (OP). Key machine measurements, available on an ordinary basis in the industry, such as active power (P), reactive power (Q), stator voltage (U), and excitation current (I_e), are used as inputs for this model, allowing for non-invasive, real-time fault detection. This model achieved an overall classification accuracy of 93.4%, with a precision of 94.9% for fault detection and strong recall performance across multiple fault types. The neural network’s robustness is enhanced by advanced data processing techniques, including Gaussian filtering and class balancing through the synthetic minority over-sampling technique (SMOTE). Experimental testing on a modified 5-kVA BSM setup, where rectifier faults were systematically induced, was used to train the network and validate the model’s performance. This method provides a promising tool for real-time condition monitoring of BSMs, improving machine reliability and minimizing downtime in industrial applications. Full article

There are numerous methods for detecting interturn faults (ITFs) in the field winding of synchronous machines (SMs). One effective approach is based on comparing theoretical and measured excitation currents. This method is unaffected by rotor temperature in static excitation SMs. However, this paper investigates the influence of rotor temperature in brushless synchronous machines (BSMs), where rotor temperature significantly impacts the exciter excitation current. Extensive experimental tests were conducted on a special BSM with measurable rotor temperature. Given the challenges of measuring rotor temperature in industrial machines, this paper explores the feasibility of using stator temperature in the exciter field current estimation model. The theoretical exciter field current is calculated using a deep neural network (DNN), which incorporates electrical brushless synchronous generator output values and stator temperature, and it is subsequently compared with the measured exciter field current. This method achieves an error rate below 0.5% under healthy conditions, demonstrating its potential for simple implementation in industrial BSMs for ITF detection. Full article

In the last decade, permanent magnet (PM)-free or hybrid PM machines have been extensively researched to find an alternative for high cost rare-earth PM machines. Brushless wound rotor synchronous machines (BL-WRSMs) are one of the alternatives to these PM machines. BL-WRSMs have a lower torque density compared to PM machines. In this paper, a new topology is introduced to improve the torque producing capability of the existing BL-WRSM by utilizing the vacant spaces in the rotor slots. The new topology has two harmonic windings placed on the rotor which induce separate currents. A capacitor is used between the two harmonic windings to bring the currents in phase with each other. The harmonic winding currents are fed to the rectifier which is also placed on the rotor. Due to additional harmonic winding, the overall field current fed to the rotor field winding has been increased and hence the average torque has also increased. Finite element analysis (FEA)-based simulations are performed using ANSYS Maxwell to validate the proposed topology. The results show that the average torque of the machine has been significantly increased compared to the reference model. The detailed comparison results are provided in this paper. Full article

Interior permanent magnet synchronous machines (IPMSMs) driven with a square-wave control (i.e., six-step, block, or 120° control), known commonly as brushless direct current (BLDC) drives, are used widely due to their high power density and control simplicity. The advance firing (AF) angle is employed to achieve improved operation characteristics of the drive. The AF angle is, in general, applied to compensate for the commutation effects. In the case of an IPMSM, the AF angle can also be adjusted to exploit reluctance torque. In this paper, a detailed study was performed to understand its effect on the drive’s performance in regard to reluctance torque. Furthermore, a multi-objective optimization of the machine’s cross-section using neural network models was conducted to enhance performance at a constant AF angle. The reference and improved machine designs were evaluated in a system-level simulation, where the impact was considered of the commutation of currents. A significant improvement in the machine performance was achieved after optimizing the geometry and implementing a fixed AF angle of 10°. Full article

This article proposes a proportional-integral-resonant (PIR) current control strategy for a wind-driven brushless doubly fed generator (WDBDFG) during network unbalance. Firstly, four control objectives of WDBDFG, including eliminating unbalanced currents of power winding (PW), pulsations of control winding (CW) currents, torque, and PW power, are discussed and different from current controls in which the references to PW currents were computed; the CW current references are derived here. Then, an improved CW current controller using a PIR controller is proposed to achieve different control objectives. In contrast with current controls, CW currents are not involved with sequence extraction in the proposed control and can be totally regulated only in a positive synchronous reference frame. Hence, the system control structure is greatly simplified, and dynamic characteristics are improved. Furthermore, in order to obtain completely decoupled control of current and average power, feedforward control, considering all the couplings and perturbances, is also applied in CW current loops. Simulation results for a 2 MW grid-connected WDBDFG show that the proposed control is capable of achieving four control objectives, including canceling CW current distortion, PW current unbalance, pulsations of PW active power or pulsations of reactive power, and machine torque. Its dynamic process is much more smoothly and quickly than that of current controls, and therefore the proposed control has better dynamic control characteristics during network unbalance. Full article

This article aims to realize the brushless operation of a wound rotor vernier machine (WRVM) by a third-harmonic field produced through stator auxiliary winding (X). In the conventional model, a third-harmonic current is generated by connecting a 4-pole armature and 12-pole excitation windings serially with a three-phase diode rectifier to develop a pulsating field in the airgap of a machine. However, in the proposed model, the ABC winding is supplied by a three-phase current source inverter, whereas the auxiliary winding (X) carries no current due to an open circuit. The fundamental MMF component developed in the machine airgap creates a four-pole stator field, while the third-harmonic MMF induces the harmonic current in the specialized rotor harmonic winding. The rotor on the other side contains the harmonic and the field windings connected through a full-bridge rectifier. The electromagnetic interaction of the stator and rotor fields generates torque. Due to the open-circuited winding pattern, the proposed machine results in a low torque ripple. A 2D model is designed using JMAG-Designer, and 2D field element analysis (FEA) is carried out to determine the output torque and machine’s efficiency. A comparative performance analysis of both the conventional and proposed topologies is discussed graphically. The quantitative analysis of the proposed topology shows better performance as compared to the recently developed third-harmonic-based brushless WRVM topology in terms of output torque and torque ripples. Full article

Variable flux reluctance machines (VFRMs) are increasingly attracting research interest due to their magnetless and robust brushless structure. Under the modulation effect of the airgap permeance, the VFRM operates with a series of field harmonics, distinguishing it from conventional AC synchronous machines. This paper deals with the analysis and preliminary design of the VFRM from the perspective of multiple working airgap field harmonics. Firstly, the spatial and temporal order of the working field harmonics are defined. The systematic winding theory, including the unified star of slots and winding factor calculation method, is established to consider all these working harmonics. Then, an average torque model is built and simplified. The key role of 1st-order rotor permeance, 1st- and 3rd-order polarized stator permeance is deduced. The relationship between key parameters and average torque is computed, providing a guideline for the preliminary design of the VFRM. Full article

Brushless synchronous machines (BSMs) are replacing conventional synchronous machines with static excitation in generation facilities due to the absence of sparking and lower maintenance. However, this excitation system makes measuring electric parameters in the rotor challenging. It is highly difficult to detect ground faults, which are the most common type of electrical fault in electric machines. In this paper, a ground fault detection method for BSMs is proposed. It is based on an inductive AC/DC rotating current sensor installed in the shaft. In the case of a ground fault in the rotating parts of the BSM, a fault current will flow through the rotor’s sensor, inducing voltage in its stator. By analyzing the frequency components of the induced voltage, the detection of a ground fault in the rotating elements is possible. The ground faults detection method proposed covers the whole rotor and discerns between DC and AC sides. This method does not need any additional power source, slip ring, or brush, which is an important advantage in comparison with the existing methods. To corroborate the detection method, experimental tests have been performed using a prototype of this sensor connected to laboratory synchronous machines, achieving satisfactory results. Full article

This paper offers a novel dual-mode double stator wound rotor synchronous machine for variable speed applications. The proposed motor integrates the benefits of both the traditional wound rotor synchronous machine (WRSM) and brushless wound rotor synchronous machine (BL-WRSM). A constant torque can be attained in the maximum torque per ampere region by operating the proposed machine as a traditional WRSM in Mode I, and a constant power can be attained in the field-weakening region by operating it as a BL-WRSM in Mode II. Moreover, due to the dual-stator structure, the proposed machine exhibits improved performance in terms of high torque density as compared to the existing single stator BL-WRSM. By using a special stator winding arrangement to achieve the sub-harmonic component of the stator magnetomotive force, the brushless operation of the proposed machine is achieved. The additional sub-harmonic component induces a voltage in the harmonic winding placed on the rotor, which is then rectified and provided a DC current to field winding for brushless excitation. In order to validate the effectiveness of the proposed machine, a two-dimensional finite element analysis (FEA) is carried out. Full article

Many modern high-end vehicles exploit controllable damping solutions to enhance their adaptability to different road conditions and driving styles. Among these technologies, active dampers offer improved performance due to their four-quadrant operation in the torque–speed plane. In active electromagnetic dampers, brushless permanent magnet machines are used because of their high torque density. However, to the best of our knowledge, a process to set the previously reported; likewise, which rotor topology exhibits the best performance in such cases has not been validated. Consequently, the resulting actuator could exhibit suboptimal dynamical performance and power conversion efficiency. Although some design processes have been formulated in the past for semiactive controllers (the damping is modified using a variable resistive load), they are not suitable for active suspension control. Similarly, there are existing solutions to increase conversion efficiency using mechanical motion rectifiers; however, active forces cannot be exerted, limiting their applicability to semiactive actuators. Therefore, this paper presents a design methodology, using finite element method together with MATLAB/Simulink™, to set and test the parameters of AC brushless PM machines, intended for actively controlled suspensions. A novel approach to set the base speed, which takes advantage of field-weakening capability, is also presented. To test the proposed method, three machines with well-known rotor topologies were designed and evaluated as case studies, and the surface-mounted topology was found to be the most suitable for the analyzed task. Full article

Electric machines with hybrid excitation have increased torque density while maintaining a wide range of speed control. This article presents the results of the optimal design of a synchronous homopolar generator (SHG) with ferrite magnets on the rotor and excitation winding on the stator for passenger cars. The use of ferrite magnets on the rotor of a synchronous homopolar generator makes it possible to use the stator surface more efficiently, which in turn increases energy efficiency and reduces the dimensions of the generator. At the same time, the excitation winding on the stator provides a reliable brushless design and the ability to control the excitation flux. The problem of long-time calculation of the three-dimensional SHG structure, which is especially relevant when using multi-iterative computer optimization, is solved by using the computationally efficient Nelder-Mead method and a simplified SHG model using two-dimensional finite element analysis. It is also clear that the low torque ripple of SHG with ferrite magnets with two stator-rotor stack combinations (SRSC) is largely provided by the fact that the torque ripples of individual SRSCs are in antiphase. The problem of considering the magnetic properties of magnetic core sections made of structural low-carbon steel is discussed. It has been found that with an increase in both the saturation level of the magnetic circuit and the magnetomotive force (MMF) of the SHG excitation winding, resistance to irreversible demagnetization of ferrite magnets on the rotor can be increased by increasing their height. In addition, it is shown that there is a significant increase in performance when using the hybrid excitation, in comparison with the conventional SHG design without magnets. Full article

This paper presents a topology for the brushless operation of a wound-rotor synchronous machine based on the subharmonic excitation technique by using two sets of multi-pole windings on the armature as well as on the rotor. The armature windings consist of a four-pole three-phase main winding and a two-pole single-phase additional winding, responsible for the generation of fundamental and subharmonic components of magnetomotive force (MMF), respectively. The rotor contains four-pole field winding and two-pole excitation winding. From the generated air gap MMF, the additional winding is responsible for induction in excitation winding, which feeds DC to the field winding through a rotating rectifier without the need of brushes. Then, the interaction of the magnetic field from the main and the field windings produces torque. The proposed topology is analyzed using 2D finite element analysis (FEM). From the analysis, the generation of the subharmonic component of MMF is verified, which helps in achieving the brushless operation of the wound-rotor synchronous machine. Furthermore, the performance of the proposed brushless multi-pole topology is compared with the existing dual three-phase winding multi-pole topology in terms of current due to induction, output torque, torque ripples, and efficiency. Full article