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Keywords = boundary layer separation

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32 pages, 9222 KiB  
Article
Thermodynamic Modeling of Multilayer Insulation Schemes Coupling Liquid Nitrogen Cooled Shield and Vapour Hydrogen Cooled Shield for LH2 Tank
by Jingyang Lu, Liqiong Chen and Xingyu Zhou
Processes 2025, 13(8), 2574; https://doi.org/10.3390/pr13082574 - 14 Aug 2025
Abstract
The thermal insulation performance of liquid hydrogen (LH2) storage tanks is critical for long-distance transportation. The active cooled shield (ACS) technologies, such as the liquid nitrogen cooled shield (LNCS) and the vapor hydrogen cooled shield (VHVCS) are important thermal insulation methods. [...] Read more.
The thermal insulation performance of liquid hydrogen (LH2) storage tanks is critical for long-distance transportation. The active cooled shield (ACS) technologies, such as the liquid nitrogen cooled shield (LNCS) and the vapor hydrogen cooled shield (VHVCS) are important thermal insulation methods. Many researchers installed the VHVCS inside the multilayer insulation (MLI) and obtained the optimal position. However, the MLI layer is often thinner than the vacuum interlayer between the inner and outer tanks, and there is a large vacuum interlayer between the outermost side of MLI and the inner wall of the outer tank. It is unknown whether the insulation performance can be improved if we install ACS in the mentioned vacuum interlayer and separate a portion of the MLI to be installed on the outer surface of ACS. In this configuration, the number of inner MLI (IMLI) layers and the ACS position are interdependent, a coupling that has not been thoroughly investigated. Therefore, thermodynamic models for MLI, MLI-LNCS, and MLI-VHVCS schemes were developed based on the Layer-by-Layer method. By applying Robin boundary conditions, the temperature distribution and heat leakage of the MLI scheme were predicted. Considering the coupled effects of IMLI layer count and ACS position, a co-optimization strategy was adopted, based on an alternating iterative search algorithm. The results indicate that for the MLI-LNCS scheme, the optimal number of IMLI layers and LNCS position are 36 layers and 49%, respectively. For the MLI-VHVCS scheme, the optimal values are 21 layers and 39%, respectively. Compared to conventional MLI, the MLI-LNCS scheme achieves an 88.09% reduction in heat leakage. However, this improvement involves increased system complexity and higher operational costs from LN2 circulation. In contrast, the MLI-VHVCS scheme achieves a 62.74% reduction in heat leakage, demonstrating that using sensible heat from cryogenic vapor can significantly improve the thermal insulation performance of LH2 storage tanks. The work of this paper provides a reference for the design and optimization of the insulation scheme of LH2 storage tanks. Full article
(This article belongs to the Section Chemical Processes and Systems)
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23 pages, 4602 KiB  
Article
Trailing Edge Loss of Choked Organic Vapor Turbine Blades
by Leander Hake and Stefan aus der Wiesche
Int. J. Turbomach. Propuls. Power 2025, 10(3), 23; https://doi.org/10.3390/ijtpp10030023 - 8 Aug 2025
Viewed by 155
Abstract
The present study reports the outcome of an experimental study of organic vapor trailing edge flows. As a working fluid, the organic vapor Novec 649 was used under representative pressure and temperature conditions for organic Rankine cycle (ORC) turbine applications characterized by values [...] Read more.
The present study reports the outcome of an experimental study of organic vapor trailing edge flows. As a working fluid, the organic vapor Novec 649 was used under representative pressure and temperature conditions for organic Rankine cycle (ORC) turbine applications characterized by values of the fundamental derivative of gas dynamics below unity. An idealized vane configuration was placed in the test section of a closed-loop organic vapor wind tunnel. The effect of the Reynolds number was assessed independently from the Mach number by charging the closed wind tunnel. The airfoil surface roughness and the trailing edge shape were evaluated by experimenting with different test blades. The flow and the loss behavior were obtained using Pitot probes, static wall pressure taps, and background-oriented schlieren (BOS) optics. Isentropic exit Mach numbers up to 1.5 were investigated. Features predicted via a simple flow model proposed by Denton and Xu in 1989 were observed for organic vapor flows. Still, roughness affected the downstream loss behavior significantly due to shockwave boundary-layer interactions and flow separation. The new experimental results obtained for this organic vapor are compared with correlations from the literature and available loss data. Full article
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19 pages, 4608 KiB  
Article
Experimental Study on the Influence of Groove-Flap and Concave Cavity on the Output Characteristics of Vertical Axis Wind Turbine
by Jiale Xue, Yongyan Chen, Li Song, Yifan Xing, Baiqiang Wang and Yansong Sun
Fluids 2025, 10(8), 208; https://doi.org/10.3390/fluids10080208 - 8 Aug 2025
Viewed by 195
Abstract
To address the low wind energy utilization efficiency of vertical axis wind turbines (VAWTs) and enhance their engineering applicability, cavity and groove-flap structures were incorporated into turbine blades. Numerical simulations were performed to optimize these configurations, followed by wind tunnel experiments investigating output [...] Read more.
To address the low wind energy utilization efficiency of vertical axis wind turbines (VAWTs) and enhance their engineering applicability, cavity and groove-flap structures were incorporated into turbine blades. Numerical simulations were performed to optimize these configurations, followed by wind tunnel experiments investigating output power variations of three VAWT types under different wind speeds at installation angles of 0°, 2°, 4°, and 6°. The Omega criterion was employed to comparatively analyze vortex evolution patterns at the leading and trailing edges for installation angles of 0°, 3°, and 5°. Experimental results demonstrated nonlinear growth in output power with increasing wind speed and rotational velocity, with groove-flap VAWTs exhibiting superior performance. The optimal installation angle was identified within 2.5–3.5°, where appropriate angles reduced adverse pressure gradients, delayed boundary layer separation, and mitigated vortex shedding effects. Excessive angles induced vortex accumulation and wake disturbances, compromising flow field stability. This study provides critical insights for optimizing VAWT aerodynamic performance through structural modifications and installation angle adjustments. Full article
(This article belongs to the Special Issue Vortex Definition and Identification)
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19 pages, 15989 KiB  
Article
Influence of Radial Pressure Gradient on Secondary Flows: Numerical Study and Design Optimization for High-Speed Annular Sector Cascades
by Moritz Klappenberger, Christian Landfester, Robert Krewinkel and Martin Böhle
Int. J. Turbomach. Propuls. Power 2025, 10(3), 18; https://doi.org/10.3390/ijtpp10030018 - 5 Aug 2025
Viewed by 267
Abstract
Secondary flow phenomena have a significant influence on the generation of losses and the propagation of coolant on the turbine end walls. The majority of film cooling studies are carried out on linear rather than annular cascades due to the structural simplicity and [...] Read more.
Secondary flow phenomena have a significant influence on the generation of losses and the propagation of coolant on the turbine end walls. The majority of film cooling studies are carried out on linear rather than annular cascades due to the structural simplicity and ease of measurement integration of the former. This approach neglects the effects of the radial pressure gradient that is naturally imposed on the vortex flow in annular cascades. The first part of this paper numerically investigates the effect of the radial pressure gradient on the secondary flow under periodic flow conditions by comparing a linear and an annular case. It is shown that the radial pressure gradient has a significant influence on the propagation of the secondary flow induced vortices in the wake of the nozzle guide vanes (NGV). In the second part of the paper, a novel approach of a five-passage annular sector cascade is presented, which avoids the hub boundary layer separation, as is typical for this type of test rig. To increase the periodicity, a benchmark approach is introduced that includes multiple pointwise and integral flow quantities at different axial positions. Based on the optimized best-case design, general design guidelines are derived that allow a straightforward design process for annular sector cascades. Full article
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19 pages, 6718 KiB  
Article
Investigation of the Effect of Vortex Generators on Flow Separation in a Supersonic Compressor Cascade
by Xi Gao, Zhiyuan Cao, Qinpeng Gu and Bo Liu
Aerospace 2025, 12(8), 692; https://doi.org/10.3390/aerospace12080692 - 31 Jul 2025
Viewed by 222
Abstract
The interaction between a shock wave and a boundary layer promotes corner separation and prevents performance enhancement in a supersonic compressor cascade. Different vortex generator (VG) designs are presented to control corner separation in a supersonic compressor cascade, including endwall VGs (EVG), suction [...] Read more.
The interaction between a shock wave and a boundary layer promotes corner separation and prevents performance enhancement in a supersonic compressor cascade. Different vortex generator (VG) designs are presented to control corner separation in a supersonic compressor cascade, including endwall VGs (EVG), suction surface VGs (SVG), and combined endwall and suction surface VGs (E-SVGs). It is demonstrated that EVG and coupled E-SVGs reduce losses in the supersonic compressor cascade. For an optimal EVG, the total loss is reduced by 24.6% and the endwall loss is reduced by 33.6%. The coupled E-SVG better controls corner separation and reduces endwall losses by 56.9%. The suppression mechanism is that vortices alter the direction of the separated flow, allowing it to overcome the chordwise pressure gradient. Moreover, the VGs change the shock structure near the endwall. For the EVG, clockwise vortices are effective in controlling corner separation due to their minor effect on the shock structure near the endwall. However, anticlockwise vortices are not suitable for controlling corner separation in the supersonic compressor because they increase the shock strength induced by the VG. The control mechanism of the coupled E-SVG on corner separation is also discussed. Full article
(This article belongs to the Special Issue Instability and Transition of Compressible Flows)
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23 pages, 5943 KiB  
Article
Investigation of Titanium Alloy Cutting Dynamics in Thin-Layer Machining
by Anna Zawada-Tomkiewicz, Emilia Zeuschner and Dariusz Tomkiewicz
Appl. Sci. 2025, 15(15), 8535; https://doi.org/10.3390/app15158535 - 31 Jul 2025
Viewed by 183
Abstract
Manufacturing in modern industrial sectors involves the machining of components where the undeformed chip thickness inevitably decreases to values comparable to the tool edge radius. Under such conditions, the ploughing effect between the workpiece and the tool becomes dominant, followed by the noticeable [...] Read more.
Manufacturing in modern industrial sectors involves the machining of components where the undeformed chip thickness inevitably decreases to values comparable to the tool edge radius. Under such conditions, the ploughing effect between the workpiece and the tool becomes dominant, followed by the noticeable formation of a stagnation zone. This paper presents research focused on the analysis of the cutting process for small cross-sections of the removed layers, based on cutting force components. This study investigated the machining of two titanium alloy grades—Ti Grade 5 (Ti-6Al-4V) and Ti Grade 2—with the main focus on process stability. A material separation model was analyzed to demonstrate the mechanism of material flow within the cross-section of the machined layer. It was found that the material has a limited ability to flow sideways at the boundary of the chip thickness, thus determining the probable size of the stagnation zone in front of the cutting edge. Orthogonal cutting experiments enabled the determination of the minimum chip thickness coefficient for constant temperature conditions, independent of the tool edge radius, as hmin0= 0.313. In oblique cutting tests, the sensitivity of thin-layer machining was demonstrated for the determined values of minimum undeformed chip thickness. By applying the 0–1 test for chaos, the measurement time (parameter T·dt) was determined for both titanium alloys to determine the range of observable chaotic behavior. The analyses confirmed that Ti Grade 2 enters chaotic dynamics much more rapidly than Ti Grade 5 and displays local cutting instabilities independent of the uncut chip thickness. Full article
(This article belongs to the Section Mechanical Engineering)
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26 pages, 4899 KiB  
Article
SDDGRNets: Level–Level Semantically Decomposed Dynamic Graph Reasoning Network for Remote Sensing Semantic Change Detection
by Zhuli Xie, Gang Wan, Yunxia Yin, Guangde Sun and Dongdong Bu
Remote Sens. 2025, 17(15), 2641; https://doi.org/10.3390/rs17152641 - 30 Jul 2025
Viewed by 432
Abstract
Semantic change detection technology based on remote sensing data holds significant importance for urban and rural planning decisions and the monitoring of ground objects. However, simple convolutional networks are limited by the receptive field, cannot fully capture detailed semantic information, and cannot effectively [...] Read more.
Semantic change detection technology based on remote sensing data holds significant importance for urban and rural planning decisions and the monitoring of ground objects. However, simple convolutional networks are limited by the receptive field, cannot fully capture detailed semantic information, and cannot effectively perceive subtle changes and constrain edge information. Therefore, a dynamic graph reasoning network with layer-by-layer semantic decomposition for semantic change detection in remote sensing data is developed in response to these limitations. This network aims to understand and perceive subtle changes in the semantic content of remote sensing data from the image pixel level. On the one hand, low-level semantic information and cross-scale spatial local feature details are obtained by dividing subspaces and decomposing convolutional layers with significant kernel expansion. Semantic selection aggregation is used to enhance the characterization of global and contextual semantics. Meanwhile, the initial multi-scale local spatial semantics are screened and re-aggregated to improve the characterization of significant features. On the other hand, at the encoding stage, the weight-sharing approach is employed to align the positions of ground objects in the change area and generate more comprehensive encoding information. Meanwhile, the dynamic graph reasoning module is used to decode the encoded semantics layer by layer to investigate the hidden associations between pixels in the neighborhood. In addition, the edge constraint module is used to constrain boundary pixels and reduce semantic ambiguity. The weighted loss function supervises and optimizes each module separately to enable the network to acquire the optimal feature representation. Finally, experimental results on three open-source datasets, such as SECOND, HIUSD, and Landsat-SCD, show that the proposed method achieves good performance, with an SCD score reaching 35.65%, 98.33%, and 67.29%, respectively. Full article
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14 pages, 7570 KiB  
Article
Experimental Study on Effects of Lateral Spacing on Flame Propagation over Solid Fuel Matrix
by Xin Xu, Yanyan Ma, Guoqing Zhu, Zhen Hu and Yumeng Wang
Fire 2025, 8(7), 284; https://doi.org/10.3390/fire8070284 - 20 Jul 2025
Viewed by 463
Abstract
The increasing complexity of urban structures has significantly elevated the risk and severity of façade fires in high-rise buildings. Unlike traditional models assuming continuous fuel beds, real-world fire scenarios often involve discrete combustible materials arranged in discrete fuel matrices. This study presents a [...] Read more.
The increasing complexity of urban structures has significantly elevated the risk and severity of façade fires in high-rise buildings. Unlike traditional models assuming continuous fuel beds, real-world fire scenarios often involve discrete combustible materials arranged in discrete fuel matrices. This study presents a systematic investigation into the influence of lateral spacing on vertical flame propagation behavior. Laboratory-scale experiments were conducted using vertically oriented polymethyl methacrylate (PMMA) fuel arrays under nine different spacing configurations. Results reveal that lateral spacing plays a critical role in determining flame spread paths and intensities. Specifically, with a vertical spacing fixed at 8 cm, a lateral spacing of 10 mm resulted in rapid flame growth, reaching a peak flame height of approximately 96.5 cm within 450 s after ignition. In contrast, increasing the lateral spacing to 15 mm significantly slowed flame development, achieving a peak flame height of just under 90 cm at approximately 600 s. This notable transition in flame dynamics is closely associated with the critical thermal boundary layer thickness (~11.5 mm). Additionally, at 10 mm spacing, a chimney-like effect was observed, enhancing upward air entrainment and resulting in intensified combustion. These findings reveal the coupled influence of geometric configuration and heat transfer mechanisms on façade flame propagation. The insights gained provide guidance for cladding system design, suggesting that increasing lateral separation between combustible elements may be an effective strategy to limit flame spread and enhance fire safety performance in buildings. Full article
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17 pages, 9414 KiB  
Article
Influence of High-Speed Flow on Aerodynamic Lift of Pantograph at 400 km/h
by Zhao Xu, Hongwei Zhang, Wen Wang and Guobin Lin
Infrastructures 2025, 10(7), 188; https://doi.org/10.3390/infrastructures10070188 - 17 Jul 2025
Viewed by 315
Abstract
This study examines pantograph aerodynamic lift at 400 km/h, and uncovers the dynamic behaviors and mechanisms that influence pantograph–catenary performance. Using computational fluid dynamics (CFD) with a compressible fluid model and an SST k-ω turbulence model, aerodynamic characteristics were analyzed. Simulation data at [...] Read more.
This study examines pantograph aerodynamic lift at 400 km/h, and uncovers the dynamic behaviors and mechanisms that influence pantograph–catenary performance. Using computational fluid dynamics (CFD) with a compressible fluid model and an SST k-ω turbulence model, aerodynamic characteristics were analyzed. Simulation data at 300, 350, and 400 km/h showed lift fluctuation amplitude increases with speed, peaking near 50 N at 400 km/h. Power spectral density (PSD) energy, dominated by low frequencies, peaked around 10 dB/Hz in the low-frequency band, highlighting exacerbated lift instability. Component analysis revealed the smallest lift-to-drag ratio and most significant fluctuations at the head, primarily due to boundary-layer separation and vortex shedding from its non-streamlined design. Turbulence energy analysis identified the head and base as main turbulence sources; however, base vibrations are absorbed by the vehicle body, while the head causes pantograph–catenary vibrations due to direct contact. These findings confirm that aerodynamic instability at the head is the main cause of contact force fluctuations. Optimizing head design is necessary to suppress fluctuations, ensuring safe operation at 400 km/h and above. Results provide a theoretical foundation for aerodynamic optimization and improved dynamic performance of high-speed pantographs. Full article
(This article belongs to the Special Issue The Resilience of Railway Networks: Enhancing Safety and Robustness)
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17 pages, 4176 KiB  
Article
Drag Reduction and Efficiency Enhancement in Wide-Range Electric Submersible Centrifugal Pumps via Bio-Inspired Non-Smooth Surfaces: A Combined Numerical and Experimental Study
by Tao Fu, Songbo Wei, Yang Gao and Bairu Shi
Appl. Sci. 2025, 15(14), 7989; https://doi.org/10.3390/app15147989 - 17 Jul 2025
Viewed by 273
Abstract
Wide-range electric submersible centrifugal pumps (ESPs) are critical for offshore oilfields but suffer from narrow high-efficiency ranges and frictional losses under dynamic reservoir conditions. This study introduces bio-inspired dimple-type non-smooth surfaces on impeller blades to enhance hydraulic performance. A combined numerical-experimental approach was [...] Read more.
Wide-range electric submersible centrifugal pumps (ESPs) are critical for offshore oilfields but suffer from narrow high-efficiency ranges and frictional losses under dynamic reservoir conditions. This study introduces bio-inspired dimple-type non-smooth surfaces on impeller blades to enhance hydraulic performance. A combined numerical-experimental approach was employed: a 3D CFD model with the k-ω turbulence model analyzed oil–water flow (1:9 ratio) to identify optimal dimple placement, while parametric studies tested diameters (0.6–1.2 mm). Experimental validation used 3D-printed prototypes. Results revealed that dimples on the pressure surface trailing edge reduced boundary layer separation, achieving a 12.98% head gain and 8.55% efficiency improvement at 150 m3/d in simulations, with experimental tests showing an 11.5% head increase and 4.6% efficiency gain at 130 m3/d. The optimal dimple diameter (0.9 mm, 2% of blade chord) balanced performance and manufacturability, demonstrating that bio-inspired surfaces improve ESP efficiency. This work provides practical guidelines for deploying drag reduction technologies in petroleum engineering, with a future focus on wear resistance in abrasive flows. Full article
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25 pages, 14432 KiB  
Article
Source Term-Based Synthetic Turbulence Generator Applied to Compressible DNS of the T106A Low-Pressure Turbine
by João Isler, Guglielmo Vivarelli, Chris Cantwell, Francesco Montomoli, Spencer Sherwin, Yuri Frey, Marcus Meyer and Raul Vazquez
Int. J. Turbomach. Propuls. Power 2025, 10(3), 13; https://doi.org/10.3390/ijtpp10030013 - 4 Jul 2025
Viewed by 473
Abstract
Direct numerical simulations (DNSs) of the T106A low-pressure turbine were conducted for various turbulence intensities and length scales to investigate their effects on flow behaviour and transition. A source-term formulation of the synthetic eddy method (SEM) was implemented in the Nektar++ spectral/hp [...] Read more.
Direct numerical simulations (DNSs) of the T106A low-pressure turbine were conducted for various turbulence intensities and length scales to investigate their effects on flow behaviour and transition. A source-term formulation of the synthetic eddy method (SEM) was implemented in the Nektar++ spectral/hp element framework to introduce anisotropic turbulence into the flow field. A single sponge layer was imposed, which covers the inflow and outflow regions just downstream and upstream of the inflow and outflow boundaries, respectively, to avoid acoustic wave reflections on the boundary conditions. Additionally, in the T106A model, mixed polynomial orders were utilized, as Nektar++ allows different polynomial orders for adjacent elements. A lower polynomial order was employed in the outflow region to further assist the sponge layer by coarsening the mesh and diffusing the turbulence near the outflow boundary. Thus, this study contributes to the development of a more robust and efficient model for high-fidelity simulations of turbine blades by enhancing stability and producing a more accurate flow field. The main findings are compared with experimental and DNS data, showing good agreement and providing new insights into the influence of turbulence length scales on flow separation, transition, wake behaviour, and loss profiles. Full article
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24 pages, 4350 KiB  
Article
HECS4MQTT: A Multi-Layer Security Framework for Lightweight and Robust Encryption in Healthcare IoT Communications
by Saud Alharbi, Wasan Awad and David Bell
Future Internet 2025, 17(7), 298; https://doi.org/10.3390/fi17070298 - 30 Jun 2025
Viewed by 445
Abstract
Internet of Things (IoT) technology in healthcare has enabled innovative services that enhance patient monitoring, diagnostics and medical data management. However, securing sensitive health data while maintaining system efficiency of resource-constrained IoT devices remains a critical challenge. This work presents a comprehensive end-to-end [...] Read more.
Internet of Things (IoT) technology in healthcare has enabled innovative services that enhance patient monitoring, diagnostics and medical data management. However, securing sensitive health data while maintaining system efficiency of resource-constrained IoT devices remains a critical challenge. This work presents a comprehensive end-to-end IoT security framework for healthcare environments, addressing encryption at two key levels: lightweight encryption at the edge for resource-constrained devices and robust end-to-end encryption when transmitting data to the cloud via MQTT cloud brokers. The proposed system leverages multi-broker MQTT architecture to optimize resource utilization and enhance message reliability. At the edge, lightweight cryptographic techniques ensure low-latency encryption before transmitting data via a secure MQTT broker hosted within the hospital infrastructure. To safeguard data as it moves beyond the hospital to the cloud, stronger end-to-end encryption are applied to ensure end-to-end security, such as AES-256 and TLS 1.3, to ensure confidentiality and resilience over untrusted networks. A proof-of-concept Python 3.10 -based MQTT implementation is developed using open-source technologies. Security and performance evaluations demonstrate the feasibility of the multi-layer encryption approach, effectively balancing computational overhead with data protection. Security and performance evaluations demonstrate that our novel HECS4MQTT (Health Edge Cloud Security for MQTT) framework achieves a unique balance between efficiency and security. Unlike existing solutions that either impose high computational overhead at the edge or rely solely on transport-layer protection, HECS4MQTT introduces a layered encryption strategy that decouples edge and cloud security requirements. This design minimizes processing delays on constrained devices while maintaining strong cryptographic protection when data crosses trust boundaries. The framework also introduces a lightweight bridge component for re-encryption and integrity enforcement, thereby reducing broker compromise risk and supporting compliance with healthcare security regulations. Our HECS4MQTT framework offers a scalable, adaptable, and trust-separated security model, ensuring enhanced confidentiality, integrity, and availability of healthcare data while remaining suitable for deployment in real-world, latency-sensitive, and resource-limited medical environments. Full article
(This article belongs to the Special Issue Secure Integration of IoT and Cloud Computing)
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17 pages, 2961 KiB  
Article
Geometric Optimization of Coanda Jet Chamber Fins via Response Surface Methodology
by Hui Zhang, Kai Yue and Yiming Zhang
Aerospace 2025, 12(7), 571; https://doi.org/10.3390/aerospace12070571 - 23 Jun 2025
Viewed by 254
Abstract
A highly loaded axial flow compressor often leads to significant flow separation, resulting in increased pressure loss and deterioration of the pressure increase ability. Improving flow separation within a compressor is crucial for enhancing aeroengine performance. This study proposes adding a fin structure [...] Read more.
A highly loaded axial flow compressor often leads to significant flow separation, resulting in increased pressure loss and deterioration of the pressure increase ability. Improving flow separation within a compressor is crucial for enhancing aeroengine performance. This study proposes adding a fin structure to the jet cavity of the Coanda jet cascade to improve flow separation at the trailing edge and corner area. The fin structure is optimized using response surface technique and a multi-objective genetic algorithm based on numerical simulation, enabling more effective control of the simultaneous separation of the boundary corner and trailing edge of the layer. The response surface model developed in this study is accurately validated. The numerical results demonstrate a 2.13% reduction in the optimized blade total pressure loss coefficient and a 12.74% reduction in the endwall loss coefficient compared to those of the original unfinned construction under the same air injection conditions. The optimization procedure markedly improves flow separation in the compressor, leading to a considerable decrease in the volume of low-energy fluid on the blade’s suction surface, particularly in the corner area. The aerodynamic performance of the high-load cascade is enhanced. Full article
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26 pages, 17358 KiB  
Article
Direct Numerical Simulation of Flow and Heat Transfer in a Compressor Blade Passage Across a Range of Reynolds Numbers
by Yang Liu, Chenchen Zhao, Lei Zhou, Duo Wang and Hongyi Xu
Aerospace 2025, 12(6), 563; https://doi.org/10.3390/aerospace12060563 - 19 Jun 2025
Viewed by 825
Abstract
This study employs Direct Numerical Simulation (DNS) to investigate the flow and heat transfer characteristics in a compressor blade passage at five Reynolds numbers (Re=1.091×105, 1.229×105, 1.367×105, [...] Read more.
This study employs Direct Numerical Simulation (DNS) to investigate the flow and heat transfer characteristics in a compressor blade passage at five Reynolds numbers (Re=1.091×105, 1.229×105, 1.367×105, 1.506×105, and 1.645×105). A recent method based on local inviscid velocity reconstruction is applied to define and calculate boundary layer parameters, whereas the Rortex vortex identification method is used to analyze turbulent vortical structures. Results indicate that Re significantly affects separation bubble size, transition location, and reattachment behavior, thereby altering wall heat transfer characteristics. On the pressure surface, separation and early transition are observed at higher Re, with the Nusselt number (Nu) remaining high after transition. On the suction surfaces, separation occurs such that large-scale separation at low Re reduces Nu, while reattachment combined with turbulent mixing at high Re significantly increases Nu. Turbulent vortical structures enhance near-wall fluid mixing through induced ejection and sweep events, thereby promoting momentum and heat transport. As Re increases, the vortical structures become denser with reduced scales and the peaks in heat flux move closer to the wall, thus improving convective heat transfer efficiency. Full article
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21 pages, 3290 KiB  
Article
Analysis of Interactions Among Loss-Generating Mechanisms in Axial Flow Turbines
by Greta Raina, Yannick Bousquet, David Luquet, Eric Lippinois and Nicolas Binder
Int. J. Turbomach. Propuls. Power 2025, 10(2), 11; https://doi.org/10.3390/ijtpp10020011 - 13 Jun 2025
Viewed by 609
Abstract
Accurate loss prediction since the preliminary design steps is crucial to improve the development process and the aerodynamic performance of turbines. Initial design phases typically employ reduced-order models in which the different loss-generating mechanisms are assessed through correlations. These correlations are often based [...] Read more.
Accurate loss prediction since the preliminary design steps is crucial to improve the development process and the aerodynamic performance of turbines. Initial design phases typically employ reduced-order models in which the different loss-generating mechanisms are assessed through correlations. These correlations are often based on the hypothesis of loss linearity, which assumes that losses from different sources can be summed to obtain the total losses. However, this assumption could constitute an oversimplification, as losses occur concurrently and can interact with each other, potentially impacting overall performance, all the more in low aspect ratio turbomachinery. The aim of this paper is to investigate the role of interactions between different phenomena in the generation of loss. 3D RANS simulations are run on two simplified representations of a turbine blade channel, a curved duct and a linear cascade, and on a real turbine vane. Several inlet and wall boundary conditions are employed to examine loss-generating phenomena both separately and simultaneously. This approach enables the analysis of where and how interactions occur and quantifies their influence on the overall losses. Losses caused by boundary layer–vortex interactions are found to be highly sensitive to the relative positions of these two phenomena. It was observed that the loss linearity assumption may be acceptable in certain cases, but it is generally inadequate for off-design conditions and twisted annular configurations. Full article
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