Search Results (2,539)

The integration of wood and concrete in building structures is a well-established practice typically realized through mechanical connectors. However, the thermomechanical behavior of wood–concrete composite façades assembled via adhesive bonding remains underexplored. This study introduces a novel concept—the adhesive-bonded wood–concrete façade, termed “Hybrimur”—and evaluates the response of these façade panels under thermal gradients, with a focus on thermal bowing phenomena. Four full-scale façade prototypes (3 m high × 6 m wide), consisting of 7 cm thick concrete and 16 cm thick laminated timber (GL24h), were fabricated and tested both with and without insulation. Two reinforcement types were considered: fiberglass-reinforced concrete and welded mesh reinforcement. The study combines thermal analysis of temperature gradients at the adhesive interface with analytical and numerical methods to investigate thermal expansion effects. The experimental and numerical results revealed thermal strains concentrated at the wood–concrete interface without inducing panel failure. Thermal bowing (out-of-plane deflection) exhibited a nonlinear behavior influenced by the adhesive bond and the anisotropic nature of the wood. These findings highlight the importance of accounting for both interface behavior and wood anisotropy in the design of hybrid façades subjected to thermal loading. A tentative finite element model is proposed that utilizes isotropic wood with properties that limit the accuracy of the results obtained by the model. Full article

Background: The treatment of cavitated lesions has evolved with minimally invasive dentistry (MID), whereby we can leave demineralized enamel that could potentially be remineralizable with the use of materials such as resin-modified glass ionomer cements (RMGICs) that allow these lesions to be repaired and remineralized while removing less tooth tissue. The aim of our study was to compare the influence of aging on adhesion to sound enamel, demineralized enamel, and the healthy dentin of five RMGICs (Vitremer^®, ACTIVA BioACTIVE Restorative, Riva LC, Ionolux^®, and GC Fuji II LC) and fluoride release. There are currently no studies on adhesion in demineralized enamel. Method: A total of 1035 bovine incisors were analyzed in 45 groups of 23 teeth each. The groups were established based on three factors: time (24 h, 1 month, and 3 months); substrate (sound enamel, demineralized enamel, and healthy dentin); and type of material. In each group, 20 samples underwent shear bond strength (SBS) and fracture type analysis. Adhesive interfaces were observed in three samples from each group using field emission scanning electron microscopy (FESEM). Daily and cumulative fluoride release rates were calculated. Results: Adhesion improved over time on both demineralized and sound enamel. ACTIVA BioACTIVE Restorative had the highest SBS values (33.63 ± 10.69 MPa), and Vitremer^® had the lowest (4.10 ± 4.63). Most fractures were adhesive. Vitremer^® and Ionolux^® showed the highest daily and cumulative fluoride release rates (Vitremer daily (24 h): 225.30 ± 26.28 ppm/g; Vitremer cumulative (30 days): 635.99 ± 305.38 ppm/g; Ionolux daily (24 h): 207.59 ± 48.43 ppm/g; Ionolux cumulative (30 days): 501.21 ± 138.71 ppm/g) and ACTIVA BioACTIVE Restorative showed the lowest (ACTIVA daily (24 h): 10.50 ± 0.85; ACTIVA cumulative (30 days): 39.10 ± 2.16). Conclusions: ACTIVA BioACTIVE Restorative was the material with the best adhesion values on all substrates and at all times, but it showed the lowest fluoride release rates. Full article

Here, the effects of Fe vacancy defects on the bonding properties of γ-Fe (111)/α-Al₂O₃ (0001) interfaces are studied in depth at the atomic and electronic levels using first-principles calculations. The first (V₁), second (V₂), third (V₃), and fourth (V₄) layers of vacancy structures within the Fe substrate, as well as the ideal Fe/Al₂O₃ interface structure, are proposed and contrasted, including their thermodynamic parameters and atomic/electronic properties. The results demonstrate that the presence of vacancies in the first atomic layer of Fe deteriorates the interfacial bonding strength, whereas vacancies situated in the third layer enhance the interfacial bonding strength. The effect of vacancy beyond the third layer becomes negligible. This occurs mainly because vacancy defects at different positions induce the relaxation behavior of atoms, resulting in bond-breaking and bond-forming reactions at the interface. Following that, the formation process of vacancies can cause the transfer and rearrangement of the electrons at the interface. This process leads to significant changes in the charge concentration of the interfaces, where V₃ is the largest and V₁ is the smallest, indicating that the greater the charge concentration, the stronger the bonding strength of the interface. Furthermore, it is discovered that vacancy defects can induce new electronic orbital hybridization between Fe and O at the interface, which is the fundamental reason for changes in the properties of the interface. Interestingly, it is also found that more electronic orbital hybridization will strengthen the bonding performance of the interface. It seems, then, that the existence of vacancy defects not only changes the electronic environment of the Fe/Al₂O₃ interface but also directly affects the bonding properties of the interface. Full article

A polyethylene pipe reinforced with winding steel wires (PSP) is a new composite pipe in which steel wires are effectively bonded with high-density polyethylene (HDPE) through hot-melt adhesive, ensuring the mechanical properties and structural integrity of the pipe. One of the main failure modes at the PSP joint is the interfacial debonding between the steel wire and the hot-melt adhesive. To find a good method to overcome this debonding failure mode, the first priority is to be able to quantitatively characterize the interface performance. Thus, in this study, double cantilever beam (DCB) tests are used to investigate the interfacial properties between steel and hot-melt adhesive, and a finite element model with cohesive element representing the adhesive interface is established to analyze the interfacial properties and the interfacial failure process. However, the interfacial parameters, including interface strength and fracture energy, cannot be obtained directly; thus, based on the inverse optimization calculation concept, an ABAQUS–Python–MATLAB interactive program is developed to continuously optimize and adjust the key parameters of the interface during iterative calculations so that the load–displacement simulation curve is close to the experimental curve, thereby determining the solution set of interface strength and fracture energy. With the inversion parameters substituted into the DCB model, the simulated reaction force–displacement curve is obtained, and it is consistent with the experimental one. Furthermore, this paper compares the pattern of simulated crack tip propagation during the loading process with the experimental results, and it is found that the simulated curve agrees well with the trends of the experimental ones. This proves the effectiveness of the DCB finite element model and the inversion calculation method from a new perspective, indicating that the simulation results of the DCB model were consistent with the experiment. This method can provide guidance and reference for the mechanical behavior analysis of the bonding interface of other materials or structures. Full article

Currently, resin polymer anchoring agents are widely used for bolting support in coal mine roadways to anchor the bolts to the surrounding rock mass. However, due to the relatively low strength of the resin anchoring agent itself, the required anchoring length tends to be excessively long. Based on this, this paper proposes the use of resin concrete as a replacement for resin. Compared to resin anchoring agents, resin concrete offers greater mechanical interlocking force with anchor rods, which can reduce the theoretical anchoring length. To systematically investigate the influence of factors such as the diameter and anchorage length of Glass Fiber-Reinforced Polymer (GFRP) bolt on the bond behavior between GFRP bolts and resin concrete, 33 standard pull-out tests were designed and conducted in accordance with the CSA S807-19 standard. Taking the 18 mm-diameter bolt as an example, when the bond lengths were 2D, 3D, 4D, and 5D, the average bond strengths were 41.32 MPa, 39.18 MPa, 38.84 MPa, and 37.44 MPa, respectively. This represents a decrease of 5.18%, 6.00%, and 9.39% for each subsequent increase in bond length. The results indicate that the bond strength between GFRP anchors and resin decreases as the anchorage length increases. Due to the shear lag effect, the average bond strength also decreases with increasing anchor diameter. Taking a 5D (where D is the anchor diameter) anchorage length as a reference, the average bond strengths for anchor diameters of 18 mm, 20 mm, 22 mm, and 24 mm were 37.44 MPa, 33.97 MPa, 32.18 MPa, and 31.50 MPa, respectively. The corresponding reductions compared to the 18 mm diameter case were 9.27%, 14.05%, and 15.87%. Based on the experimental results, this paper proposes a bond–slip constitutive model between the bolt and resin concrete, which consists of a rising branch, a descending branch, and a residual branch. A differential equation relating shear stress to displacement was established, and the functions describing the variation in displacement, normal stress, and shear stress along the position were solved for the ascending branch. Although an analytical solution for the differential equation of the descending branch was not obtained, it will not affect the subsequent derivation of the theoretical anchorage length for the GFRP bolt–resin concrete system, as structural components in practical engineering are not permitted to undergo excessive bond-slip. Full article

Accumulative rolling bonding (ARB) Cu/Nb nanolaminates have been widely observed to exhibit unique and large numbers of interface-based plasticity mechanisms, and these have been associated with the many extraordinary properties of the material system, especially resistances in extreme engineering environments (mechanical/pressure, thermal, irradiation, etc.) and ability to self-heal defects (microstructural, as well as radiation-induced). Recently, anisotropy in the interface shearing mechanisms in the material system has been observed and much discussed. The Cu/Nb nanolaminates appear to shear on the interface planes to a much larger extent in the transverse direction (TD) than in the rolling direction (RD). Related to that, in this present study we observe interface rotation in Cu/Nb ARB nanolaminates under constrained and unconstrained loading conditions. Although the primary driving force for interface shearing was expected only in the RD, additional shearing in the TD was observed. This is significant as it represents an interface rotation, while there was no external rotational driving force. First, we observed interface rotation in in situ rectangular micropillar compression experiments, where the interface is simply sheared in one particular direction only, i.e., in the RD. This is rather unexpected as, in rectangular micropillar compression, there is no possibility of extra shearing or driving force in the perpendicular direction due to the loading conditions. This motivated us to subsequently perform in situ microbeam bending experiments (microbeam with a pre-made notch) to verify if similar interface rotation could also be observed in other loading modes. In the beam bending mode, the notch area was primarily under tensile stress in the direction of the beam longitudinal axis, with interfacial shear also in the same direction. Hence, we expect interface shearing only in that direction. We then found that interface rotation was also evident and repeatable under certain circumstances, such as under an offset loading. As this behaviour was consistently observed under two distinct loading modes, we propose that it is an intrinsic characteristic of Cu/Nb interfaces (or FCC/BCC interfaces with specific orientation relationships). This interface rotation represents another interface-based or interface-mediated plasticity mechanism at the nanoscale with important potential implications especially for design of metallic thin films with extreme stretchability and other emerging applications. Full article

Waste cooking oil (WCO), a significant urban waste stream, presents untapped potential for synthesizing high-value materials. This study introduces an innovative “epoxidation-hydrolysis-blending” strategy to conveniently transform WCO into a highly flexible, photocurable elastomer suitable for 3D printing. Initially, WCO is converted into WCO-based hydroxy fatty acids (WHFA) via epoxidation and hydrolysis, yielding linear chains functionalized with multiple hydrogen-bonding sites. Subsequently, blending WHFA with hydroxyethyl acrylate (HEA) yields a novel photocurable WHFA/HEA elastomer. This elastomer exhibits excellent dimensional accuracy during vat photopolymerization 3D printing. Within the WHFA/HEA system, WHFA acts as a dual-functional modifier: its flexible alkyl chains enhance conformational freedom through plasticization while serving as dynamic hydrogen-bonding cross-linking sites that synergize with HEA chains to achieve unprecedented flexibility via reversible bond reconfiguration. Mechanical testing reveals that the optimized WHFA/HEA elastomer (mass ratio 1:3) exhibits ultra-high flexibility, with an elongation at break of 1184.66% (surpassing pure HEA by 360%). Furthermore, the elastomer demonstrates significant weldability (44.23% elongation retention after 12 h at 25 °C), physical reprocessability (7.60% elongation retention after two cycles), pressure-sensitive adhesion (glass interface adhesion toughness: 32.60 J/m²), and notable biodegradability (14.35% mass loss after 30-day soil burial). These properties indicate broad application potential in flexible electronics, biomedical scaffolds, and related fields. This research not only pioneers a low-cost route to multifunctional photocurable 3D printing materials but also provides a novel, sustainable solution for the high-value valorization of waste cooking oil. Full article

High-pressure, high-volume fracturing in unconventional reservoirs often induces perforation erosion damage, endangering operational safety. This paper employs fluid–solid coupling theory to analyze the flow characteristics of fracturing fluid inside the casing during fracturing. Combined with strength theory, the stress distribution and variation law are investigated, revealing the mechanical mechanism of casing perforation erosion damage. The results indicate that the structural discontinuity at the entrance of the perforation tunnel causes an increase in fracturing-fluid velocity, and this is where the most severe erosion happens. The stress around the perforation is symmetrically distributed along the perforation axis. The casing inner wall experiences a combined tensile–compressive stress state, while non-perforated regions are under pure tensile stress, with the maximum amplitudes occurring in the 90° and 270° directions. Although the tensile and compressive stress do not exceed the material’s allowable stress, the shear stress exceeds the allowable shear stress, indicating that shear stress failure is likely to initiate at the perforation, inducing erosion. Moreover, under the impact of fracturing fluid, the contact forces at the first and second interfaces of the casing are unevenly distributed, reducing cement bonding capability and compromising casing integrity. The findings provide a theoretical basis for optimizing casing selection. Full article

Wearable and skin-mounted electronics demand encapsulation designs that simultaneously provide strong barrier performance, mechanical reliability, and transferability under ultrathin conditions. In this study, a residual stress-balanced transferable encapsulation platform was developed by integrating a urethane-based copolymer superstrate [p(IEM-co-HEMA)] with inorganic thin films. The polymer, deposited via initiated chemical vapor deposition (iCVD), offered over 90% optical transmittance, low RMS roughness (1–3 nm), and excellent solvent resistance, providing a stable base for inorganic barrier integration. An ALD Al₂O₃/ZnO nano-stratified barrier initially delivered effective moisture blocking, but tensile stress accumulation imposed a critical thickness of 30 nm, where the WVTR plateaued at ~2.5 × 10⁻⁴ g/m²/day. To overcome this limitation, a 40 nm e-beam SiO₂ capping layer was added, introducing compressive stress via atomic peening and stabilizing Al₂O₃ interfaces through Si–O–Al bonding. This stress-balanced design doubled the critical thickness to 60 nm and reduced the WVTR to 3.75 × 10⁻⁵ g/m²/day, representing an order-of-magnitude improvement. OLEDs fabricated on this ultrathin platform preserved J–V–L characteristics and efficiency (~4.5–5.0 cd/A) after water-assisted transfer and on-skin deformation, while maintaining LT80 lifetimes of 140–190 h at 400 cd/m² and stable emission for over 20 days in ambient storage. These results demonstrate that the stress-balanced encapsulation platform provides a practical route to meet the durability and reliability requirements of next-generation wearable optoelectronic devices. Full article

This paper presents an analytical investigation of the free vibration behavior of fiber metal laminate (FML) beams with three types of boundary conditions, considering the temperature-dependent properties and the interfacial slip. In the proposed model, the non-uniform temperature field is derived based on one-dimensional heat conduction theory using a transfer formulation. Subsequently, based on the two-dimensional elasticity theory, the governing equations are established. Compared with shear deformation theories, the present solution does not rely on a shear deformation assumption, enabling more accurate capture of interlaminar shear effects and higher-order vibration modes. The relationship of stresses and displacements is determined by the differential quadrature method, the state-space method and the transfer matrix method. Since the corresponding matrix is singular due to the absence of external loads, the natural frequencies are determined using the bisection method. The comparison study indicates that the present solutions are consistent with experimental results, and the errors of finite element simulation and the solution based on the first-order shear deformation theory reach 3.81% and 3.96%, respectively. At last, the effects of temperature, the effects of temperature degree, interface bonding and boundary conditions on the vibration performance of the FML beams are investigated in detail. The research results provide support for the design and analysis of FML beams under high-temperature and vibration environments in practical engineering. Full article

Creating complex structures using multiple materials in additive manufacturing comes with a unique set of challenges, particularly when it comes to how the materials transition and bond together. This research looks at a new powder binning method for combining metal powders to create multi-material components in a single build, all produced on a standard Laser Powder Bed Fusion EOS M 290 machine. The study focuses on the size and quality of the resulting multi-material interfaces and how different scan strategies used affect the interface strength. The strength of the interface between different material pairings is evaluated for combinations of 316 stainless steel bonded to Inconel 718, Inconel 718 bonded to Inconel 625, and Inconel 625 bonded to 316 stainless steel. The Ultimate Tensile Strength (UTS) and interface region lengths were calculated to be 675 MPa and 1250 µm for 316L–IN718, 1004 MPa and 2500 µm for IN718–IN625, and 687 MPa and 2000 µm for IN625–316L, respectively. The findings show that the laser powder bed fusion material binning method is comparable to traditional methods, such as welding or directed energy deposition. This suggests that the new material binning method offers clear advantages when it comes to enabling complex geometry multi-material components while maintaining the strength and durability of the bonds between different metal materials found in traditional means. Further, optimization of scan strategies in the interface zones could play a significant role in improving the overall performance of these multi-material components, which is particularly important for industries such as aerospace, automotive, and energy production. Full article

All inorganic CsPbBr₃ possesses ideal stability in halide perovskites, but its wide bandgap and relatively poor film quality seriously limit the performance enhancement and possible applications of perovskite solar cells (PSCs). In this work, a triple-functional poly(3-Hexylthiophene) (P3HT) modifier was introduced to realize color-tunable semi-transparent CsPbBr₃ PSCs. From the optical perspective, the P3HT acted as the assistant photoactive layer, enhanced the light absorption capacity of the CsPbBr₃ film, and broadened the spectrum response range of devices. In view of the hole transport layer, P3HT modified the energy level matching between the CsPbBr₃/anode interface and facilitated the hole transport. Simultaneously, the S⁻ in P3HT formed a more stable Pb-S bond with the uncoordinated Pb²⁺ on the surface of CsPbBr₃ and played the role of a defect passivator. As the P3HT concentration increased from 0 to 15 mg/mL, the color of CsPbBr₃ devices gradually changed from light yellow to reddish brown. The PSC treated by an optimal P3HT concentration of 10 mg/mL achieved a champion power conversion efficiency (PCE) of 8.71%, with a V_OC of 1.30 V and a J_SC of 8.54 mA/cm², which are remarkably higher than those of control devices (6.86%, 1.22 V, and 8.21 mA/cm²), as well its non-degrading stability and repeatability. Here, the constructed CsPbBr₃/P3HT heterostructure revealed effective paths for enhancing the photovoltaic performance of CsPbBr₃ PSCs and boosted their semi-transparent applications in building integrated photovoltaics (BIPVs). Full article

Investigating the relationship between coating structure and thermal stress is crucial for improving the service performance of double-ceramic-layer (DCL) thermal barrier coatings (TBCs). This study systematically examines a DCL TBC comprising a Gd₂O₃-Yb₂O₃-Y₂O₃ co-doped ZrO₂ (GYYZ) top layer and Y₂O₃-stabilized ZrO₂ (YSZ) intermediate layer. Using combined finite element analysis and experimental validation, the influence of top-layer structural parameters (porosity, pore size, thickness) on thermal stress distribution under thermal shock conditions and resultant coating performance was investigated. Results indicate that coating interfaces, particularly GYYZ/YSZ and YSZ/bond coat (BC) interfaces, exhibit high sensitivity to top-layer structural parameters. Optimal GYYZ top-layer parameters were identified as: 10–15 vol.% porosity, 10–20 μm pore diameter, and ~0.15 mm thickness. Reducing the top-layer porosity from 20 vol.% to 15 vol.% increased microhardness by 12.8% and extended thermal cycling life by 87.5%. The coating failure mode shifted from the YSZ/BC interface to the GYYZ/YSZ interface, aligning with simulated thermal stress distributions. Full article

Multi-material structures have great potential in high-end fields such as aerospace and energy. Which integrate the advantages of various metals and meet the demands of complex working conditions. Among additive manufacturing technologies for multi-material structures, wire-based processes have become a research hotspot due to their high material utilization, low cost, and high efficiency. This article systematically reviews the progress of research on this technology. The working principles and characteristics of common heat sources (WAAM, LWAM, EBAM) are introduced. Furthermore, the advantages and limitations of these heat sources for manufacturing multi-material structures are critically analyzed. Moreover, various metal wire combination systems (such as steel/Ni, Al/steel, Ti/Al, and Cu/Ti, etc.) were reviewed, and the differences and influences of different wire feeding methods and directions were discussed. The review highlights research findings on microstructure regulation, interfacial bonding mechanisms, and the mechanical property optimization of polymetallic structures. The influence laws of critical process parameters on structural properties are also elucidated. The existing problems in the current research were pointed out, and the future development trends were prospected. Unlike previous articles, this review establishes a more comprehensive process–structure–performance framework through the discussion of integrated heat source characteristics, wire feeding systems, and interface adjustment strategies. It aims to provide references for promoting the development and engineering application of additive manufacturing technology for wire-based multi-metal structures. Full article

This paper assesses the feasibility of metakaolin (MK)-based geopolymer (GP) composite as an environmentally friendly substitute for cement-based composite in repair applications. The Taguchi orthogonal array method was used to find the optimum GP mix in terms of mechanical properties and adhesion to concrete substrates. Four key parameters, each with three levels, are investigated including the alkaline activator-to-MK ratio (A/M: 1, 1.2, 1.4), the sodium silicate-to-sodium hydroxide ratio (S/H: 2.0, 2.5, 3.0), sodium hydroxide (SH) molarity (12, 14, 16), and curing temperature (30, 45, 60 °C). The evaluated properties include flowability, compressive strength, splitting tensile strength, flexural strength, ultrasonic pulse velocity, and bond strength under various interface configurations. Experimental results demonstrated that the performance of MK-based GP composite was primarily governed by the A/M ratio and sodium hydroxide molarity. The Taguchi optimization method revealed that the mix design featuring A/M of 1.4, SS/SH of 2, 16 M sodium hydroxide, and curing at 60 °C yielded notable improvements in compressive and bond strengths compared to conventional cement-based composites. Full article