Search Results (319)

Biodegradable metals have emerged as promising alternatives to permanent implants because they provide temporary mechanical support while gradually degrading after tissue healing, eliminating the need for removal surgery. Among the main biodegradable systems, Fe-, Mg-, and Zn-based alloys each offer unique advantages but also face important challenges related to the balance between mechanical performance, corrosion behavior, and biocompatibility. This review summarizes recent advances in the development of these materials, focusing on how alloy design, thermomechanical processing, porous architectures, surface engineering, and additive manufacturing influence their mechanical properties and degradation mechanisms. Special attention is given to the interplay between corrosion and mechanical integrity throughout the implant lifetime, as well as to current strategies for tailoring degradation rates to match tissue healing. Finally, the review discusses the remaining challenges, including the need for standardized testing, improved long-term in vivo validation, and the development of next-generation biodegradable metallic implants with optimized structural, biological, and functional performance. Full article

Biodegradable Mg–Ca–Sr alloys are promising candidates for temporary implant applications, but their degradation behavior is strongly influenced by alloy composition and electrolyte chemistry. This comparative short-term study investigated how increasing the Sr content from 0.5 to 1.5 wt.% influences the electrochemical response and surface characteristics of cast Mg–0.5Ca–xSr alloys in 0.9% NaCl and calcium- and magnesium-free Dulbecco’s phosphate-buffered saline (DPBS). Potentiodynamic polarization, electrochemical impedance spectroscopy, scanning electron microscopy, quantitative image analysis, and energy-dispersive X-ray spectroscopy were used. Increasing the Sr content reduced the corrosion-current density from 0.0110 to 0.0039 mA/cm² in NaCl and from 0.297 to 0.169 mA/cm² in DPBS, while the corresponding calculated corrosion rates decreased from 2.51 to 0.886 mm/year and from 6.66 to 3.79 mm/year, respectively. Replicated EIS measurements of both alloys showed that Mg–0.5Ca–1.5Sr exhibited higher charge-transfer resistance than Mg–0.5Ca–0.5Sr in both NaCl (253 ± 15 versus 184 ± 14 Ω·cm²) and DPBS (853 ± 48 versus 615 ± 42 Ω·cm²). NaCl-exposed surfaces showed more porous and discontinuous deposits and a greater number of visible pit-like defects, whereas DPBS produced comparatively continuous P-containing deposits. Overall, increasing the Sr content to 1.5 wt.% was associated with lower polarization-derived global corrosion kinetics and a more resistive interfacial response, whereas electrolyte composition strongly influenced both interfacial impedance and surface-deposit morphology. These findings represent comparative short-term electrochemical and surface-characterization data obtained at 23 ± 1 °C and should not be interpreted as measures of long-term physiological degradation or in vivo performance. Full article

Biodegradable magnesium (Mg)-based implants represent a paradigm shift in orthopedic biomaterials, offering temporary mechanical support, inherent osteogenic bioactivity, and elimination of hardware removal surgery. These properties are particularly attractive for sports orthopedic applications, including anterior cruciate ligament (ACL) reconstruction, rotator cuff repair, meniscal fixation, and osteochondral fragment refixation, where young, active patients demand rapid return to function and where permanent metallic hardware poses long-term risks of stress shielding, imaging artifact, and reoperation. Despite extensive preclinical evidence demonstrating that Mg-based interference screws promote fibrocartilaginous enthesis regeneration, attenuate peri-tunnel bone loss, and achieve biomechanical fixation comparable to titanium, no human clinical trial has yet evaluated Mg fixation devices for soft-tissue reconstruction in sports medicine. Meanwhile, clinical fracture fixation data from over 468 patients across multiple trials and a meta-analysis confirm complication rates equivalent to those of titanium. This narrative review synthesizes the current evidence on Mg alloy design, surface engineering strategies, preclinical sports medicine applications, clinical translation in fracture fixation, imaging compatibility, and the remaining barriers to clinical adoption in sports orthopedic surgery. By mapping the translational gap between promising animal data and the absence of clinical sports medicine trials, this review aims to guide future research priorities and accelerate the pathway toward clinical application of Mg-based devices in sports orthopedics. Full article

Aiming at the rapid corrosion of degradable magnesium alloys in physiological environments and the insufficient long-term protection of single plasma electrolytic oxidation (PEO) coatings, Mg-Mn-Fe layered double hydroxide (LDH) and baicalin (BA)-loaded LDH/BA composite coatings were prepared in situ on PEO-pretreated ZE21C magnesium alloy substrates. BA was stably anchored on the LDH surface via coordination bonds between its oxygen-containing functional groups and laminate metal sites. Benefiting from the physical barrier of the LDH lamellar structure and the corrosion inhibition effect of baicalin, the LDH/BA coating significantly improved the corrosion resistance of the magnesium alloy matrix. The composite coating exhibited peroxidase-like catalytic activity for reactive oxygen species generation, which could be enhanced by near-infrared irradiation. It also possessed stable photothermal conversion performance and pH-responsive drug release behavior under acidic conditions. Biological characterization demonstrated that BA-loaded LDH composite coatings exert potent inhibitory effects on 143B cell proliferation. This work integrates long-term corrosion resistance, controlled drug release, and photoresponsive catalytic functions onto magnesium alloy surfaces, providing an effective strategy for developing high-performance biodegradable magnesium alloys. Full article

Due to fractures in young and mature people, combined with aging and other factors increasing year by year, there is a demand for new materials to efficiently address fracture-healing-related issues. There are designs of new biodegradable Zn-based alloys whose chemical composition provides new opportunities to manufacture medical devices for supporting and assisting bones in their healing processes. To achieve this goal, it is well known that a strength–ductility balance and appropriate degradation are required. In this context, it is vital to know and understand how the addition of elements modifies the as-cast microstructure, which is the basis of further processing steps such as heat treatment and thermomechanical processing. In the present work, a broad characterization was performed of two as-cast hypoperitectic Zn-Ag-based alloys with Mg and Cu additions. First, cooling curves were presented, and a dissertation regarding the temperature appearance of their secondary phases was made. Also, XRD and SEM-EDS techniques were performed, and their mechanical and corrosion performance was analyzed to elucidate which third element is the best option for intended orthopedic applications. Full article

The development of eco-friendly magnesium (Mg)-based materials that possess acceptable mechanical properties, good biodegradability, and non-toxicity in biomedical applications has become more attractive in recent years, particularly for engineering and biomedical applications. This work investigates the effects of nano-ZnO (2 wt.%) reinforcement and cryogenic treatment (CT) on the microstructural, mechanical, thermal, and corrosion behavior of a non-toxic Mg-1Zn-1Ca alloy. Disintegrated melt deposition (DMD) was the synthesis starting point, while refrigeration at −20 °C (RF20) and liquid-nitrogen exposure at −196 °C (LN) were employed as the CT methods. CT significantly refined the grain size of the alloy and composite materials by more than 31.3%, down to 4.4–4.5 μm in diameter, leading to enhanced mechanical performance through grain boundary strengthening. RF20-treated Mg-1Zn-1Ca alloy exhibited the best damping properties (attenuation coefficient and damping capacity improved by 52.1% and 48.7%, respectively). Compressive response was also improved due to the combined effect of refined grains and reinforcement, with LN-treated Mg-1Zn-1Ca-2ZnO exhibiting the best combination of compression properties, i.e., YS—165 MPa, UCS—634 MPa, ε—43.6%, and W_f—175 MJ/m³. Ignition resistance was also improved with the addition of ZnO reinforcement (3.8% increase in ignition temperature). A significant reduction in corrosion rate was achieved with RF20 treatment, leading to corrosion rate reductions of 62% and 40% in PBS (simulated human body fluid) and salt solution, respectively, primarily due to equiaxed grains and stable microstructure. These results demonstrate the efficacy of ZnO reinforcement and CT conducted at different temperatures in selectively enhancing and tailoring the properties of eco-friendly, biocompatible Mg-alloys and composites for biomedical and strength-based applications. Full article

Magnesium-based alloys remain poorly researched, particularly regarding their behavior and resistance under hydrodynamic loading conditions. Interest in these materials is driven by their low density, lower even than that of aluminum alloys, and their excellent pressure die-casting capability, leading to manufacturing components with high geometric accuracy and structural homogeneity. Due to their biodegradability and biocompatibility, recent research has focused on using them in reconstructive surgery devices, similar to Zn-Mg alloys. As the blood circulatory system can, at certain stages, be considered similar to a hydraulic system, it is subjected to hydrodynamic flow regimes, including cavitation erosion. In this context, the current research, conducted on the AM50 magnesium-based alloy, provides new insights into its behavior and structural resistance exposed to shock waves and microjets generated by cavitation. Cavitation tests were performed using a standard 20 kHz vibratory device on three material conditions: one semi-finished (initial) state and two aged, heat-treated states at 200 °C for 12 and 24 h. Analyses of the characteristic erosion curves, cavitation resistance parameters, and macro- and microstructural examinations of the eroded surfaces revealed that, compared with the semi-finished condition, the applied heat-treatment regimes increased the HV₅ hardness by 6.8–17% and the cavitation resistance by 27–61%. Full article

Background: Biodegradable implants manufactured from Mg-based alloys are one of the most commonly used in orthopedics. However, their overall clinical acceptance is influenced by their fast corrosion speed and hydrogen emission. Based on an innovative manufacturing route previously described, this study introduces a preliminary proof-of-concept for a Gemini-assisted Digital Twin (Gemini-DT),which is an AI-augmented in silico framework designed to consider a MgF₂ conversion coating on the implant surface and to model the synchronization of the degradation process with new bone formation. Methods: Based on the integration of experimental data for Mg-Nd and Mg-Zn alloys and by considering the implant geometry and coating formation, we developed, in collaborative work with LLM Gemini 1.5 Flash (Google), a four-module cognitive framework (surface thermodynamic synergy (Module 1), degradation analysis and alloy extract concentration management (Module 2), micro-channel fluidics and mechanical stability (Module 3), and bio-mechanical synchronization and regenerative evaluation (Module 4)) to evaluate simulated implant behaviors). Results: Using a 10,000 iteration Monte Carlo stability simulation, the model demonstrated a potential 12% reduction in false-negative design screening errors compared to rigid rule-based systems, achieving strong internal decision consistency in sustaining the mandated parametric compliance window. Computational verification supports the projected biocompatibility trends of Mg-Zn alloys, as previously demonstrated in our in vivo studies. Conclusions: Our research leads to a consistent computational architecture dedicated to Mg-based implants and offers a robust platform for virtual design and optimization. These observations suggest that the developed model can recover viable designs, whereas traditional linear models may reject them. Full article

To develop novel biodegradable magnesium alloys with suitable corrosion resistance and mechanical properties for orthopedic applications, this study investigated the microstructure, mechanical properties, corrosion behavior and wear resistance of as-cast and near-solidus heat-treated Mg-3Zn-0.3Mn alloys with and without Gd/Nd additions (RE-free, 1Gd, 1Gd1Nd). Rare earth addition refined the grains and transformed the secondary phase from Mg₇Zn₃ to the W-phase (Mg₃RE₂Zn₃). The as-cast 1Gd1Nd alloy showed the finest grains, highest hardness (51.3 HB), best tensile strength (189.38 MPa), lowest corrosion rate (2.80 mm/y) and lowest wear rate (0.614 × 10⁻³ mm³/(N·m)). Near-solidus heat treatment slightly decreased hardness (1–3%) but significantly reduced corrosion rate (e.g., RE-free alloy from 3.61 to 2.78 mm/y) and wear rate. The heat-treated 1Gd1Nd alloy gave the best overall performance: corrosion rate 2.68 mm/y, tensile strength 213.71 MPa and elongation 12.96%. Gd promoted grain refinement and film stability, while Nd stabilized the W-phase, showing a clear combined addition benefit. Notably, the heat-treated RE-free alloy performed similarly to the as-cast 1Gd1Nd alloy, indicating that heat treatment can partially mimic rare earth addition. This work provides a baseline for precursor materials before further processing (e.g., extrusion) toward biodegradable implant applications. Full article

Biodegradable metals represent a paradigm shift in orthopedic fixation by providing temporary mechanical support synchronized with bone healing while eliminating long-term complications associated with permanent implants. Conventional bioinert alloys, including stainless steels, Ti-based alloys, and Co-Cr alloys, exhibit high elastic moduli that induce stress shielding and often require secondary removal surgeries. In response, resorbable metallic systems based on Mg, Zn, and Fe have emerged as promising alternatives. Among these, Fe-Mn-C alloys stand out for load-bearing applications due to their exceptional strength-ductility balance governed by twinning-induced plasticity mechanisms, tunable degradation behavior, and intrinsic magnetic resonance imaging compatibility through austenitic phase stabilization. Focusing on Fe-Mn-C alloys, this review critically examines the metallurgical design principles underlying stacking fault energy optimization, phase stability, and Mn-controlled electrochemical behavior. Processing innovations, such as additive manufacturing, are discussed as tools to architecture porosity, refine microstructure, and accelerate degradation by graded designs while preserving mechanical structural support during healing. Hybrid metallic-bioactive systems, surface functionalization strategies, and functionally graded porous architectures were evaluated as advanced approaches to enhance osteointegration and modulate degradability. Despite these advances, significant barriers remain for clinical translation. Persistent discrepancies between in vitro and in vivo degradation rates, often attributed to biological encapsulation and degradation product accumulation, complicate lifetime prediction. Localized corrosion at microstructural heterogeneities such as twin boundaries and phase interfaces can undermine structural reliability under load-bearing conditions. Moreover, predictive multi-physics modeling frameworks capable of coupling electrochemical kinetics, mechanical loading, microstructural evolution, and bone remodeling remain underdeveloped, limiting reliable safety-margin estimation. Regulatory progress is further hindered by the absence of standardized testing protocols specifically tailored to Fe-based biodegradable alloys, including harmonized degradation rate windows, validated corrosion-mechanics coupling methodologies, and clinically defined Mn ion release thresholds. This review aims to discuss whether Fe-based alloys, especially Fe-Mn-C alloys, can transition from promising laboratory materials to clinically viable next-generation orthopedic implants capable of delivering patient-specific, mechanically compatible, and biologically synchronized temporary fixation. Full article

In the biodegradable metal class, Mg-based alloys are considered the most promising candidates for temporary implant manufacture. However, their high corrosion rate in physiological media is considered a main drawback for clinical translation. Conversion coatings address the limitations of Mg-based alloys and provide a strategy to control corrosion and improve surface biocompatibility. In this review paper, a detailed analysis of various conversion coating techniques, including ceramic conversion coatings based on metals, polymeric conversion coatings, bioactive conversion coatings, and hybrid conversion coatings, is performed. Attention is devoted to the corrosion process and parameters, as well as to the biological response in relation to bioactivity or biocompatibility. The main angiogenic and osteogenic signaling pathways are described based on the analyzed conversion coatings, and the evolution of the cellular response is estimated. Although significant progress has been made in the field, there are still challenges associated with synchronizing Mg alloy degradation with new bone formation and with precisely guiding cell signaling responses to achieve a desired biological response. An overall conclusion of the paper consists of the fact that conversion coatings are an important topic, as they can enhance the surface of Mg-based alloys, making them prone to clinical translation. Full article

Background: Biodegradable magnesium-based alloys are increasingly explored as emerging biomaterials for dental and maxillofacial applications due to their osteoconductive properties and potential to reduce long-term implant-related complications. However, early-stage evaluation requires predictive diagnostic screening methods capable of assessing cytocompatibility and cellular response under clinically relevant extract conditions. Objectives: In this study, Mg–0.5Ca alloys modified with increasing strontium concentrations (0.5–3 wt.%) were investigated through an in vitro diagnostic framework using MG-63 osteoblast-like cells. Methods: Cell viability was quantitatively assessed via MTT assays after 24 and 72 h of exposure, while fluorescence-based live-cell imaging provided complementary morphological insights. Results: demonstrated a composition-associated cytocompatibility profile, with Sr-enriched compositions showing improved cellular metabolic activity and adhesion patterns compared to lower-Sr compositions. Conclusions: These findings support the role of strontium as a functional alloying element and highlight the importance of standardized diagnostic screening workflows for emerging dental biomaterials. Overall, this study proposes a simplified predictive platform for early biocompatibility diagnostics, contributing to the integration of biomaterial evaluation into future digitalized dental regeneration workflows. Full article

The present study investigates the dry sliding wear behaviour of pure Zn, Zn–3Mg, and Zn–3Mg–0.5Y biodegradable alloys using mass loss measurements, friction torque monitoring on an Amsler tribometer, and optical profilometry of wear tracks. The microstructure of the Zn–Mg–Y alloy exhibited an α-Zn matrix comprising Zn–Mg intermetallic constituents and dispersed Y-rich phases. Tribological testing at 20 N and 30 N revealed a marked enhancement in wear resistance for Zn–3Mg in comparison to pure Zn, attributable to matrix strengthening by intermetallic phases. Despite the stabilising effect of Y on the friction response, there was no consistent reduction in wear volume under higher loads. Surface investigations have revealed a multifaceted wear mechanism, characterised by a combination of abrasion, oxide tribolayer formation, and localised adhesion. The measured wear rates were found to fall within the range documented in the available literature concerning biodegradable Zn-based alloys, thereby confirming the experimental validity of the findings. In summary, Zn–3Mg exhibited the optimal equilibrium between friction stability and wear resistance under the examined dry sliding conditions. However, further research in physiological environments is necessary to evaluate its biomedical applicability. Full article

Mg-Zn-Ca bulk metallic glasses (BMGs) have attracted significant attention in the field of biodegradable metallic biomaterials due to their desirable in vivo degradability and high strength. However, their relatively high brittleness limits further practical applications. In this work, porous Fe skeleton-reinforced Mg-Zn-Ca bulk metallic glass composites (BMGCs) were fabricated by pressure infiltration using porous Fe skeleton as the toughening phase and Mg₆₆Zn₃₀Ca₃Sr₁ alloy as the matrix. It was found that electroless copper plating improved the interfacial wettability between molten Mg and Fe, as well as the infiltration-forming capability of the BMGCs. Quasi-static compression tests showed that the BMGC exhibited a compressive strength of 500 MPa, a plastic strain of 0.2%, and a yield strength of 420 MPa, representing a significant improvement over the matrix BMG alloy. The fracture surface displayed a vein-like pattern, indicating a noticeable transition from brittle to ductile fracture behavior. Thus, the porous Fe skeleton-reinforced Mg-Zn-Ca BMGC shows promise as a potential biodegradable biomedical material. Moreover, the preparation route presented here offers a new perspective for developing degradable Mg-Zn-Ca-based BMGCs. Full article

Magnesium alloys’ poor corrosion resistance limits their applications as biodegradable bone repair materials. Alloying tailors Mg alloys’ microstructure and properties. The present study investigates the effect of 2 wt.% Ag addition on the microstructure and initial corrosion behavior of hot-rolled Mg-1Ca alloy. Mg-1Ca and Mg-1Ca-2Ag alloys were prepared by melting using Mg-2Ca and Mg-4Ag master alloys, followed by homogenization at 400 °C for 2 h, hot rolling, and stress-relief annealing at 400 °C for 6 h. The alloys were systematically characterized using field-emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM), electron backscatter diffraction (EBSD), and X-ray diffraction (XRD). Initial corrosion behavior was evaluated via 3 h immersion tests in simulated body fluid (SBF). Results reveal Ag’s high thermal diffusivity promotes segregation at tensile twin boundaries, forming Ag₃Mg nanoparticles. These nanoparticles hinder grain boundary migration and, with increased deformation, facilitate grain rotation and high-angle grain boundary formation, weakening texture. Internal stress accumulation near twin boundaries—driven by grain orientation variation and nanoparticles—induces ~86° rotation of {10–12} tensile twins around the c-axis, forming double twins. During corrosion, nanoparticles and double twins synergistically promote dense protective film formation, significantly reducing corrosion rates. Full article