Search Results (96)

The textile industry is progressively shifting towards more sustainable solutions, particularly in the field of printing technologies. This study reports the development and evaluation of water-based pigment inks formulated with bio-based pigments derived from intermediates produced via bacterial fermentation. Two pigments—indigo (blue) and quinacridone (red)—were incorporated into ink formulations and applied on cotton and polyester fabrics through valve-jet inkjet printing (ChromoJet). The physical properties of the inks were analyzed to ensure compatibility with the equipment, and printed fabrics were assessed as to their color fastness to washing, rubbing, artificial weathering, and artificial light. The results highlight the good performance of the bio-based inks, with excellent light and weathering fastness and satisfactory wash and rub resistance. The effect of different pre-treatments, including a biopolymer and a synthetic binder, was also investigated. Notably, the biopolymer pre-treatment enhanced pigment fixation on cotton, while the synthetic binder improved wash fastness on polyester. These findings support the integration of biotechnologically sourced pigments into eco-friendly textile digital printing workflows. Full article

The growing antimicrobial resistance and the increasing environmental concerns associated with conventional antibacterial agents have prompted a search for more effective and sustainable alternatives. Biopolymer-based nanofibers are promising candidates to produce environment-friendly antibacterial coatings, owing to their high surface-to-volume ratio, structural adaptability, and tunable porosity. These features make them particularly well-suited for delivering antimicrobial agents in a controlled manner and for physically modifying the surface of medical devices. This review critically explores recent advances in the use of electrospun fibers enhanced with natural antimicrobial agents as eco-friendly surface coatings. The mechanisms of antibacterial action, key factors affecting their efficacy, and comparisons with conventional antibacterial agents are discussed herein. Emphasis is placed on the role of a “green electrospinning” process, which utilizes bio-based materials and nontoxic solvents, to enable coatings able to better combat antibiotic-resistant pathogens. Applications in various clinical settings, including implants, wound dressings, surgical textiles, and urinary devices, are explored. Finally, the environmental benefits and prospects for the scalability and sustainability of green coatings are discussed to underscore their relevance to next-generation, sustainable solutions in healthcare. Full article

Fire-resistant coatings have emerged as crucial materials for reducing fire hazards in various industries, including construction, textiles, electronics, and aerospace. This review provides a comprehensive account of recent advances in fire-resistant coatings, emphasizing environmentally friendly and high-performance systems. Beginning with a classification of traditional halogenated and non-halogenated flame retardants (FRs), this article progresses to cover nitrogen-, phosphorus-, and hybrid-based systems. The synthesis methods, structure–property relationships, and fire suppression mechanisms are critically discussed. A particular focus is placed on bio-based and waterborne formulations that align with green chemistry principles, such as tannic acid (TA), phytic acid (PA), lignin, and deep eutectic solvents (DESs). Furthermore, the integration of nanomaterials and smart functionalities into fire-resistant coatings has demonstrated promising improvements in thermal stability, char formation, and smoke suppression. Applications in real-world contexts, ranging from wood and textiles to electronics and automotive interiors, highlight the commercial relevance of these developments. This review also addresses current challenges such as long-term durability, environmental impacts, and the standardization of performance testing. Ultimately, this article offers a roadmap for developing safer, sustainable, and multifunctional fire-resistant coatings for future materials engineering. Full article

Running socks play an important role in alleviating foot impact and preventing foot injuries. Despite the variety of commercial options, their cushioning effectiveness is not well understood. This study examines three different types of running socks made of bio-based and synthetic textiles. Material testing includes compression, tensile, and shock absorption, while wear tests assess plantar loading in 10 adult recreational runners on a treadmill. Results show that specialized running socks offer superior shock absorption compared to regular running socks, largely due to fabric thickness and weight. Socks made of high-performance bio-composite fibers significantly reduced maximum peak pressure and impulse in the great toe (p < 0.05) and first metatarsal head (p < 0.05) during running. Additionally, ground contact time in the forefoot (p < 0.05) area was significantly lower with specialized running socks. Compared to regular running socks, five-toed running socks can reduce the pressure load on the forefoot area. These findings can guide the design of specialized sockwear for better foot protection and improved sports performance. Full article

Printed electronics employ established printing methods to create low-cost, mechanically flexible devices including batteries, supercapacitors, sensors, antennas and RFID tags on plastic, paper and textile substrates. This review focuses on the specific contribution of screen printing to that landscape, examining how ink viscosity, mesh selection and squeegee dynamics govern film uniformity, pattern resolution and ultimately device performance. Recent progress in advanced ink systems is surveyed, highlighting carbon allotropes (graphene, carbon nano-onions, carbon nanotubes, graphite), silver and copper nanostructures, MXene and functional oxides that collectively enhance mechanical robustness, electrical conductivity and radio-frequency behavior. Parallel improvements in substrate engineering such as polyimide, PET, TPU, cellulose and elastomers demonstrate the technique’s capacity to accommodate complex geometries for wearable, medical and industrial applications while supporting environmentally responsible material choices such as water-borne binders and bio-based solvents. By mapping two decades of developments across energy-storage layers and functional electronics, the article identifies the key process elements, recurring challenges and emerging sustainable practices that will guide future optimization of screen-printing materials and protocols for high-performance, customizable and eco-friendly flexible devices. Full article

Microplastics (MPs), particularly fibrous MPs, have emerged as a significant environmental concern due to their pervasive presence in aquatic and terrestrial ecosystems. The textile industry is a significant contributor to MP pollution, particularly through the production of synthetic fibers and natural/synthetic blends, which release substantial amounts of fibrous MPs. Among the various types of MPs, fibrous MPs account for approximately 49–70% of the total MP load found in wastewater globally, primarily originating from textile manufacturing processes and the domestic laundering of synthetic fabrics. MP shedding poses a significant challenge for environmental management, requiring a comprehensive examination of the mechanisms and strategies for the mitigation involved. To address the existing knowledge gaps regarding MP shedding during the textile production processes, this brief review examines the current state of MP shedding during textile production, covering both dry and wet processes, and identifies the sources and pathways of MPs from industrial wastewater treatment plants to the environment. It further provides a critical evaluation of the existing recycling and upcycling technologies applicable to MPs, highlighting their current limitations and exploring their potential for future applications. Additionally, it explores the potential for integrating sustainable practices and developing regulatory frameworks to facilitate the transition towards a circular economy within the textile industry. Given the expanding application of textiles across various sectors, including medical, agricultural, and environmental fields, the scope of microplastic pollution extends beyond conventional uses, necessitating urgent attention to the impact of fibrous MP release from both synthetic and bio-based textiles. This brief review consolidates the current knowledge and outlines the critical research gaps to support stakeholders, policymakers, and researchers in formulating effective, science-based strategies for reducing textile-derived microplastic pollution and advancing environmental sustainability. Full article

Bacterial pigments have gained significant attention across multiple industries due to their natural hues and unique functional properties. Beyond coloration, some of these pigments exhibit antibacterial activity, making them particularly valuable in the textile industry as sustainable alternatives to synthetic antimicrobial treatments. Bacteria produce a vast array of pigments through diverse biosynthetic pathways, which reflect their metabolic adaptability and ecological roles. These pathways are influenced by environmental factors such as pH, temperature, and nutrient availability. Key pigments, including carotenoids, melanin, violacein, and prodigiosin, are synthesised through distinct mechanisms, often involving tightly regulated enzymatic reactions. For example, carotenoid biosynthesis relies on isoprenoid precursors, while melanin formation involves the oxidation of aromatic amino acids. Understanding these pathways provides insights into bacterial survival strategies, stress responses, and interactions with their environment. This review examines the dyeing potential of bacterial pigments on natural and synthetic fabrics, highlighting advancements in environmentally friendly extraction methods to minimise the ecological impact. Additionally, it explores safety, biocompatibility, and industrial challenges associated with bacterial pigment applications. Finally, future perspectives on integrating these pigments into various industries are discussed, emphasising their potential as bio-based solutions for sustainable and functional materials. Full article

The development of lightweight construction is of crucial importance for the development of sustainable technologies and for the reduction in carbon dioxide emissions, especially in the automotive industry. This study aims to address the challenges associated with manufacturing plant fibre-based polymer composites. The investigation focused on two novel formulations of bio-based unsaturated polyester resins, assessing their viability as a matrix in plant fibre-reinforced composites within the context of automotive applications. The study addresses the challenges related to the preparation and processing of the system, leading to the necessity of diluting the resin with (hydroxymethyl)methacrylate (HEMA) to achieve an applicable viscosity. Two different flax fibre textiles, in the form of a short fibre mat and a woven fabric, were used as reinforcement. The composite panels were manufactured using the vacuum-assisted resin infusion (VARI) process. The most efficacious material combination, comprising Bcomp^® ampliTex™ 5040 and STRUKTOL^® POLYVERTEC^® 3831, with viscosity modified by 39% HEMA, exhibited a consistent fibre volume fraction of 40% and a glass transition temperature of 70 °C. In addition, the mechanical behaviour in the 0°-direction demonstrated tensile strength and modulus values of approximately 99 MPa and 9 GPa, respectively, accompanied by an elongation at break of 2%. The flexural modulus was found to be 7 GPa, and the flexural strength 94 MPa. Full article

This review explores the evolving landscape of sustainable textile manufacturing, with a focus on rubber-based materials for various industrial applications. The textile and rubber industries are shifting towards eco-friendly practices, driven by environmental concerns and the need to reduce carbon footprints. The integration of sustainable textiles in rubber-based products, such as tires, conveyor belts, and defense products, is becoming increasingly prominent. This review discusses the adoption of natural fibers like flax, jute, and hemp, which offer biodegradability and improved mechanical properties. Additionally, it highlights sustainable elastomer sources, including natural rubber from Hevea brasiliensis and alternative plants like Guayule and Russian dandelion, as well as bio-based synthetic rubbers derived from terpenes and biomass. The review also covers sustainable additives, such as silica fillers, nanoclay, and bio-based plasticizers, which enhance performance while reducing environmental impact. Textile–rubber composites offer a cost-effective alternative to traditional fiber-reinforced polymers when high flexibility and impact resistance are needed. Rubber matrices enhance fatigue life under cyclic loading, and sustainable textiles like jute can reduce environmental impact. The manufacturing process involves rubber preparation, composite assembly, consolidation/curing, and post-processing, with precise control over temperature and pressure during curing being critical. These composites are versatile and robust, finding applications in tires, conveyor belts, insulation, and more. The review also highlights the advantages of textile–rubber composites, innovative recycling and upcycling initiatives, addressing current challenges and outlining future perspectives for achieving a circular economy in the textile and rubber sectors. Full article

Industrial residues are sources of functional biopolymers with interesting properties for textile applications. This study aims to evaluate the impact of enzymatic pre-treatment on oil yield and phenolic compounds’ content in an aqueous extraction process, as well as the functional properties incorporated into textiles. This research investigated the influence of residue granulometry, biomass percentage, and the application of enzymatic pre-treatment with different enzymes (cellulase, pectinase, xylanase) individually or in combination. Chestnut hedgehog (CH), tobacco plant stems (TPSs), vine shoot trimmings (VSTs), and beer spent grain (BSG) were explored. For textile functionalization, the extracted oils were incorporated into a bio-based formulation and applied on cotton fabric through pad-dry-cure. For CH, the pre-treatment with cellulase and xylanase achieved an oil yield of 149 and 148 mg oil/mL extract, respectively. With the combination of both enzymes, the richest oil in phenolic compounds was extracted: 1967.73 ± 16.86 mg GAE/g biomass. CH and TPS oils presented an antioxidant activity above 60%, and the functionalized textiles also showed the highest antioxidant potential and a UPF of 30. The textiles presented water repellence and washing fastness. This study demonstrates a sustainable oil extraction method and its potential application in the development of functional textiles. Full article

A significant development has been the integration of natural elements with bio-based materials to produce entirely bio-based functional textiles. In this investigation, lycopene, derived from tomatoes, is used as a new natural red dye for silk. A suitable solvent was selected to precisely measure the lycopene content in silk. The stability of lycopene in a simulated dye bath was examined in relation to heating duration and pH values. Central composite design was employed to evaluate the impact of dyeing conditions on the color intensity of silk. The results showed that lycopene dissolves more efficiently in dichloromethane than in water or ethanol. UV–Vis absorption spectra, which remained nearly constant, indicate that lycopene retains its stability after being heated at 90 °C for 60 min or when the pH is between 3.2 and 6.2. Higher temperatures lead to increased lycopene adsorption, thereby enhancing color intensity. Based on the ANOVA analysis from the central composite design experiment, the most influential factor affecting color intensity is the concentration of lycopene, followed by temperature, and then pH. As the lycopene concentration increases, the color intensity and saturation of the dyed silk also increase. Although the lycopene-dyed silk shows good wash fastness, there is room for improvement in rub fastness. In summary, this study confirms the potential of using lycopene as a new natural red dye for silk. Full article

This work identifies relevant sustainability targets from the UN’s Sustainable Development Goals (SDGs) for main value chains of biobased products, categorized into four dimensions: environment, circularity, social, and economics. Of the 17 Sustainable Development Goals (SDGs), 85 targets were identified as aligning with sustainability criteria for industrial biobased systems. Six sectors with biobased activity were analyzed, chemicals, construction, plastics, textiles, woodworking, and pulp and paper, each represented by 3–5 value chains. These value chains were chosen based on certification availability, production scale in Europe, economic importance, and potential to replace fossil-based products. In total, 25 value chains were assessed qualitatively for their positive, negative, or neutral impact on each selected SDG target, using public data like EU reports, life cycle analyses, and expert insights. The results showed that 43 SDG targets were directly applicable to the value chains, with higher synergies for those using waste as feedstock over primary resources like crops or virgin wood. Overall, advances in technology and holistic approaches are paving the way for biobased solutions to replace resource-intensive, petroleum-derived materials and chemicals. These alternatives offer additional advantages, such as enhanced recyclability, biodegradability, and reduced toxicity, making them promising candidates for sustainable development. This study underscores that technological progress and a comprehensive approach can further advance sustainable biobased solutions in industry and have a relevant positive impact on various SDGs. Full article

According to the global strategy of Green course, the production of sustainable textiles using different biodegradable fibres has immense potential for the development of sustainable products. Using one of the most sustainable biobased pure hemp and polylactide fibers yarns, four new biodegradable three-layer weft knitted fabrics with good thermal comfort properties were developed. The inner layer (worn next to the skin) and the middle layer of the knits were formed of hydrophobic polylactide fibers, the outer layer of different amounts (36–55%) of hydrophilic natural hemp fibers. Biodegradable polylactide fiber yarns were used as a replacement for conventional petroleum-based synthetic fibers. Natural hemp fibers are one of the most sustainable fibers derived directly from Cannabis sativa L. plants. The properties of the knitted fabrics were analysed and compared under thermoregulatory-moisture management, thermal resistance, air and water vapour permeability-properties. The results showed that all newly developed knits are ascribed to ‘moisture management’ fabrics according to the summary grading of all indices of moisture management parameters. In addition, it was found that the highest overall moisture management capability is related to the quantity of natural hemp fiber composition in different knitting structures. Based on the overall moisture management capacity (OMMC) index and thermal resistance values of developed knitted fabrics, the performance levels for these materials contacting the skin and intended for the intermediate layer were determined. Full article

Bio-based polyurethane (BPU) offers excellent biocompatibility and outstanding elasticity, providing vast potential for the development of next-generation waterproof and breathable materials. However, achieving stable and uniform electrospinning of BPU remains a significant challenge. Herein, BPU with superior electrospinning performance was synthesized using poly(butylene sebacate), poly(trimethylene ether glycol), ethylene glycol, and methylene diphenyl diisocyanate (MDI) as raw materials. BPU nanofibrous membranes were successfully fabricated using solutions of varying concentrations (12 wt%, 16 wt%, 20 wt%, and 24 wt%), and their morphology, mechanical properties, hydrophobicity, and breathability were systematically analyzed. The nanofibrous membrane prepared with 20 wt% BPU solution exhibited optimal fiber morphology and mechanical properties, with a tensile strength of 15.6 MPa and an elongation at break of 440.8%. In contrast, lower concentrations (12 wt% and 16 wt%) resulted in insufficient fiber formation, leading to poorer performance, while higher concentrations (24 wt%) significantly reduced fiber uniformity, negatively impacting the overall performance. Additionally, the nanofibrous membrane produced from the 20 wt% BPU solution demonstrated significant hydrophobicity and breathability, with a water contact angle of 133.2°, hydrostatic pressure of 48.2 kPa, and breathability of 12.6 kg·m²·d⁻¹. These findings suggest that BPU nanofibrous membranes produced via electrospinning hold great potential for application in functional textiles. Full article

Waste production is a worldwide concern due to its adverse impact on the environment, as well as on the health of living beings. Sustainable development states the urgent need to implement actions to gradually replace fossil resources, including the use of renewable raw materials such as residues and secondary raw materials from other industries as a promising alternative to replace fossil resources. This research explores an approach focused on the design of renewable materials by developing a bio-based textile coating with the use of sawdust from radiata pine, which is the result of industrial wood transformation processes. The methodology adopted a transdisciplinary approach, integrating knowledge from design, engineering, and sociology disciplines. A perceived sawdust quality study was carried out in its original format, while two different coated textile substrates were developed, using knife-over-roller and spray coating processes, which were evaluated from user acceptance and functional performance points of views. Finally, a clothing prototype for workwear, using the bio-based coatings, was developed, employing a mono-material design concept (i.e., using the same material in all its forms). The results obtained from users and laboratory studies favour the knife-over-roller coating and the removable clothing design, which provides improved usability performance. The obtained conclusions highlight that transdisciplinary collaboration is essential to address complex challenges in the development of solutions, placing the design of material as a necessary prior action in the design process of final products. Full article