Search Results (260)

The aim of this research was to develop a lightweight armor that could be used in bulletproof vests or vehicle protection, offering an alternative to the disadvantageous properties of high-strength steel plates. Specifically, the study focused on investigating the properties of different binders to identify the most suitable one for further development. The bulletproof characteristics of Kevlar (aramid) fiber fabric (200 g/m², plain weave, CT709) were examined using both the Ansys simulation environment and ballistic laboratory testing. In the experiments, three different layer configurations were tested on 300 × 300 mm specimens, each consisting of 20 layers of Kevlar. The layers were arranged as follows: dry lamination for the first specimen, epoxy binder for the second, and polyurethane binder for the third. Laboratory tests were conducted using 9 mm Parabellum bullets, in accordance with the parameters defined in the MSZ K 1114-1:1999 standard. Both the ballistic and simulation tests indicated that the Kevlar laminated with polyurethane resin demonstrated the most promising performance and is suitable for further development. Full article

Carbon layer-coated μm-sized carbon fiber has the potential to be developed as an electrode, as it can be directly used as an electrode without any preparation process in the absence of an insulating binder. In our work, a carbon layer-coated carbon fiber (C@CF) coaxial structure is constructed by in situ conversion of the epoxy resin around the carbon fiber into a carbon layer, in which a sandwich scaffold of cover/CFRP/screen is designed and adopted. The activated SC@CF, i.e., A-SC@CF, can be directly served as the electrode, and has excellent supercapacitor performance: a high specific capacity of 227.1 F g⁻¹ at 0.5 A g⁻¹, with a capacitance retention of 98.9% after 20,000 cycles for the electrode, and an energy density of 16.68 Wh kg⁻¹ at the power density of 1400 W kg⁻¹ for its symmetrical supercapacitor (SSC). Full article

Asphalt–rubber binders (A-RBs) have a long and deep history of use; however, little is known regarding the interrelated chemical behaviors and miscibility of rubber with the asphalt fractions [saturates, aromatics, resins, and asphaltenes (SARA)]. This study comprehensively attempted to address this knowledge deficiency by employing Fourier transform infrared spectroscopy (FTIR) to investigate the chemical evolution of A-RBs. A-RB interacted at 190 °C and 3000 min⁻¹ for 8 h was deemed to have the optimal rheological performance. FTIR of the liquid fractions of A-RB 190–3000 showed a prominent chemical shift in the SARA fractions, with new peaks that showed rubber polybutadiene (PB) and polystyrene migration into asphaltenes. Meanwhile, decreases in peaks with C–H aromatic bending and S=O stretching for the A-RB 190–3000 saturates showed that the rubber absorbed low-molecular-weight maltenes during swelling. Peaks associated with C=C aromatic appeared in saturates and aromatics, respectively, emphasizing that unsaturated components migrated from the rubber into the asphalt. Thermal analysis showed that rubber dissolution for this sample reached 82%. While a PB peak existed in asphaltenes of A-RB 220–3000, its intensity was diminished by depolymerization, thus compromising the integrity of the migrated rubber structure and generating less rheological enhancement. This study concludes that FTIR characterization of SARA fractions offers valuable insights into the interactions between asphalt and rubber, and that regulated processing conditions are essential for enhancing binder performance. Full article

This study presents the development of particleboards made from olive tree pruning (OTP) residues and truck industry by-products (RCM), using PUR resin as a binder. Five formulations with different OTP/RCM ratios were designed and physical, thermal, mechanical, chemical and microstructural properties were evaluated. The results showed that increasing the RCM content improves the dimensional stability, reduces water absorption and swelling and decreases thermal conductivity, reaching 0.061 W/mK. At the mechanical level, MOR, MOE and IB values of 7.11, 630 and 0.134 MPa, respectively, were obtained. A higher OTP content allows a reduction in the density of the particleboard (752.67 kg/m³) due to the granulometry of the material. FTIR and SEM analyses confirmed the good integration of the materials with the resin, highlighting a lower porosity and higher compaction in formulations with a high RCM content. These results demonstrate that the combination of agricultural and industrial by-products is feasible to manufacture a sustainable particleboard with customizable properties, promoting the circular economy and reducing the dependence on virgin raw materials in the construction sector. Full article

Bisphenol S (BPS), a key ingredient in polycarbonate plastics and epoxy resins, is a known endocrine-disrupting compound that poses significant risks to human health and the environment. As such, the development of rapid and reliable analytical techniques for its detection is essential. In this work, we present a newly engineered electrochemical sensor designed for the sensitive and selective detection of BPS using a straightforward and effective fabrication approach. The sensor was constructed by grafting molecularly imprinted polymers (MIPs) onto vinyl-functionalized multiwalled carbon nanotubes (f-MWCNTs). Ethylene glycol dimethacrylate and acrylamide were used as the cross-linker and functional monomer, respectively, in the synthesis of the MIP layer. The resulting MIP@f-MWCNT nanocomposite was characterized using Fourier-transform infrared spectroscopy (FT-IR) and scanning electron microscopy (SEM). The MIP@f-MWCNT material was then combined with chitosan, a biocompatible binder, to fabricate the final MIP@f-MWCNT/chitosan-modified glassy carbon electrode (GCE). Electrochemical evaluation showed a broad linear detection range from 1 to 60 µM (R² = 0.992), with a sensitivity of 0.108 µA/µM and a detection limit of 2.00 µM. The sensor retained 96.0% of its response after four weeks and exhibited high selectivity against structural analogues. In spiked plastic extract samples, recoveries ranged from 95.6% to 105.0%. This robust, cost-effective, and scalable sensing platform holds strong potential for environmental monitoring, food safety applications, and real-time electrochemical detection of endocrine-disrupting compounds like BPS. Full article

This study investigates hazardous emissions from foundry binder systems, comparing organic resins (phenolic urethane, furan, and alkaline-phenolic) and clay-bonded green sand with inorganic alternatives (sodium silicate and geopolymer). The research was conducted at the Fundaciόn Azterlan pilot plant (Spain), involving controlled chamber tests for the production of 60 kg iron alloy castings in 110 kg sand molds. The molds were evaluated under two configurations: homogeneous systems, where both mold and cores were manufactured using the same binder (five trials), and heterogeneous systems, where different binders were used for mold and cores (four trials). Each mold was placed in a metallic box fitted with a lid and an integrated gas extraction duct. The lid remained open during pouring and was closed immediately afterward to enable efficient evacuation of casting gases through the extraction system. Although the box was not completely airtight, it was designed to direct most exhaust gases through the duct. Along the extraction system line, different sampling instruments were strategically located for the precise measurement of contaminants: volatile organic compounds (VOCs), polycyclic aromatic hydrocarbons (PAHs), phenol, multiple forms of particulate matter (including crystalline silica content), and gases produced during pyrolysis. Across the nine trials, inorganic binders demonstrated significant reductions in gas emissions and priority pollutants, achieving decreases of over 90% in BTEX compounds (benzene, toluene, ethylbenzene, and xylene) and over 94% in PAHs compared to organic systems. Gas emissions were also substantially reduced, with CO emissions lowered by over 30%, NO_x by more than 98%, and SO₂ by over 75%. Conducted under the Greencasting LIFE project (LIFE 21 ENV/FI/101074439), this work provides empirical evidence supporting sodium silicate and geopolymer binders as viable, sustainable solutions for minimizing occupational and ecological risks in metal casting processes. Full article

To address the deficiencies of traditional emulsified asphalt-pavement maintenance material in cohesive strength, high-temperature rutting resistance, as well as adhesion to aggregates, this study developed waterborne epoxy resin-modified emulsified asphalt (WEA) binders using a two-component waterborne epoxy resin (WER) and systematically investigated their modification mechanisms and pavement performance. The results indicated that WER emulsions and curing agents could polymerize to form epoxy resin within the emulsified asphalt dispersion medium, with the modification process dominated by physical interactions. When the WER content exceeded 12%, a continuous modifier network structure was established within the emulsified asphalt. The epoxy resin formed after curing could significantly increase the polarity component of the binder, thereby increasing the surface free energy. The linear viscoelastic range of the WEA binder exhibited a negative correlation with the dosage of the WER modifier. Notably, when the WER content exceeded 6%, the high-temperature stability (rutting resistance and elastic recovery performance) of the binder was significantly enhanced. Concurrently, stress sensitivity and frequency dependence gradually decrease, demonstrating superior thermomechanical stability. Furthermore, WER significantly enhanced the interfacial interaction and adhesion between the binder and aggregates. However, the incorporation of WER adversely affects the low-temperature cracking resistance of the binder, necessitating strict control over its dosage in practical applications. Full article

To improve the construction performance of inorganic adhesives used for bonding fiber-reinforced polymer (FRP) sheets to reinforce concrete structures, make rational use of resources, and reduce carbon emissions, double-shear tests on the interface bonding performance between bonded FRP sheets and cement mortar test blocks, as well as four-point bending tests on bonded carbon fiber-reinforced polymers (CFRPs) to reinforce concrete beams, were conducted using basic magnesium sulfate cement (BMSC) as the adhesive. The influence laws of parameters, such as the type of FRP sheet and the number of FRP sheet bonding layers on the shear performance of the bonding interface between BMSC and cement mortar test blocks, were investigated, as well as the influence laws of the number of CFRP sheet bonding layers and the type of binder on the bending performance of CFRP sheet-reinforced beams. The test results show that the ultimate load of CFRP-reinforced beams bonded with BMSC as the binder increased by 17.4% to 44.4% compared with the unreinforced beams and simultaneously improved the flexural stiffness and crack-limiting ability of the reinforced beams. The failure of the reinforced beam begins with the separation of the CFRP sheet from the concrete at the middle and bottom of the beam span. When the CFRP sheet of the reinforced beam is one layer and two layers, the flexural bearing capacity reaches 91.4% and 96%, respectively, of the reinforced beam, with epoxy resin as the binder under the same conditions. With the increase in the number of CFRP layers, the flexural bearing capacity of the reinforced beam improves, but the increased flexural bearing capacity does not increase proportionally with the increase in the number of sheet layers. By introducing the influence coefficient of BMSC on the flexural bearing capacity (FBC) of reinforced beams, based on the test results, the formula for calculating the FBC of concrete beams, which are reinforced with CFRP sheets bonded by BMSC, was developed. After verification, the calculation formulas established in this paper have high accuracy and can provide theoretical references for similar engineering applications. Full article

Lignin, an abundant and renewable biopolymer, has gained significant attention as a sustainable modifier and building block in polymeric materials. Recent advancements highlight its potential to tailor mechanical, thermal, and barrier properties of polymers while offering a greener alternative to petroleum-based additives. This review provides an updated perspective on the incorporation of lignin into various polymer matrices, focusing on lignin modification techniques, structure–property relationships, and emerging applications. Special emphasis is given to recent innovations in lignin functionalization and its role in developing high-performance, biodegradable, and recyclable materials such as polyurethanes, epoxy resins, phenol-formaldehyde resins, lignin-modified composites, and lignin-based films, coatings, elastomers, and adhesives. These lignin-based materials are gaining attention for potential applications in construction, automated industries, packaging, textiles, wastewater treatment, footwear, supporting goods, automobiles, printing rollers, sealants, and binders. Full article

Using a relatively inexpensive method, phenol–cresol–formaldehyde resin (PhCR-F) was produced utilizing the byproducts of coal coking. It is shown that petroleum road bitumens, to which 1.0 wt.% PhCR-F is added, in terms of basic physical and mechanical parameters, comply with the requirements of the regulatory document for bitumens modified with adhesive additives. Research on the operational properties of these modified bitumens as a binding material for asphalt concrete is described. It has been proven that modified bitumen can store stable properties during its application (resistance to aging). The interaction of bitumens modified by PhCR-F with the surfaces of mineral materials, which occurs during the creation of asphalt concrete coatings, was studied. It was shown that adding 1.0 wt.% PhCR-F to road bitumen significantly improves the adhesion of the binder to the mineral material and increases the hydrophobicity of such a coating. The production of effective bitumen modifiers from non-target coking products of coal will not only make it possible to use new resources in road construction but will also increase the depth of decarbonization of the coking industry. Full article

In this study, laminates based on polyetherimide (PEI) with contents of carbon fibers (CFs) from 55 to 70 wt.% were fabricated by thermoforming (TF) and ultrasonic additive manufacturing (UAM) methods. The UAM laminates with CF contents above 55 wt.% possessed shear strengths lower by 40% in comparison with those of the TF ones, due to insufficient amounts of the binder in the prepregs to form reliable interlaminar joints. For enhancing the shear strength of the laminates with a CF content of 70 wt.%. up to the levels of the TF ones, extra resin layers with thicknesses of 50, 100, and 150 μm were deposited. By ranking the UAM parameters using the Taguchi method, it was possible to increase the shear strengths by 30% as compared to those of the trial laminates. Further improvements were achieved by artificial neural network (ANN) modeling. As a result, the use of the 50 µm thick extra resin layer made it possible to increase the shear strengths up to 50% relative to those of the trial laminates at a CF content of 70 wt.%. This improvement was achieved via minimizing the number of defects at the interlaminar interfaces. The dependences of both mechanical and structural characteristics of the laminates on the UAM parameters were essentially nonlinear. For their analysis and optimization of the UAM parameters, the direct propagation neural networks with the minimal architecture were utilized. Under the ultra-small sample conditions, the use of a priori knowledge enabled us to predict the results rather accurately. Full article

The algae-derived bio-binder (ADBB) from hydrothermal liquefaction has been reported to be an effective and sustainable new alternative to petroleum-based curing agents for epoxy resin. However, there is still room for the epoxy/ADBB system to attain the comprehensive mechanical performance of conventional epoxy-based nanocomposites, typically reinforced with surface-functionalized nanofillers (e.g., glass nanoparticles (GNPs)) by petroleum-based silane coupling agents. Herein, we explored the use of ADBB as an innovative surface-modifying agent to functionalize GNPs and evaluated the potential of ADBB surface-functionalized GNPs (ADBB-GNPs) as a reinforcing agent in the epoxy/ADBB matrix nanocomposite by comparing them to pristine GNPs and (3-aminopropyl) triethoxysilane (APTES) (a popular silane coupling agent) surface-modified GNPs (APTES-GNPs). The surface functionalization of GNPs with ADBB was carried out and characterized by scanning electron microscopy (SEM), dynamic light scattering (DLS), and Fourier-transform infrared spectroscopy (FTIR). Material performance including tensile, flexural, and Izod impact properties and thermal properties of the resulting epoxy/ADBB nanocomposites were investigated by corresponding ASTM mechanical test standards and thermogravimetric analysis (TGA). Our results revealed that the ADBB is a sustainable and effective surface-modifying agent that can functionalize GNPs. The obtained ADBB-GNPs significantly improved the mechanical performance of the epoxy/ADBB system at ultra-low loading (0.5 wt.%) by up to 42% and the maximum decomposition rate temperature increased from 419 °C to 422 °C, both of which outperformed APTES-GNPs. This research sheds light on developing sustainable surface-modifying agents for nanofillers to create high-performance sustainable polymer composite materials. Full article

Deep coal seams in the Junggar Basin, China, have demonstrated high gas yields due to enhanced pore structures resulting from hydraulic fracturing. However, raw coal samples inadequately represent these stimulated reservoirs, and acquiring fractured core samples post-stimulation is impractical. To address this, a novel and operable laboratory method has been developed to fabricate porosity-enhanced synthetic coal plugs that better simulate deep coalbed methane reservoirs. The fabrication process involves crushing lignite and separating it into three particle size fractions (<0.25 mm, 0.25–1 mm, and 1–2 mm), followed by mixing with a resin-based binder system (F51 phenolic epoxy resin, 650 polyamide, and tetrahydrofuran). These mixtures are molded into cylindrical plugs (⌀50 mm × 100 mm) and cured. This approach enables tailored control over pore development during briquette formation. Porosity and pore structure were comprehensively assessed using helium porosimetry, mercury intrusion porosimetry (MIP), and micro-computed tomography (micro-CT). MIP and micro-CT confirmed that the synthetic plugs exhibit significantly enhanced porosity compared to raw lignite, with pore sizes and volumes falling within the macropore range. Specifically, porosity reached up to 27.84%, averaging 20.73% and surpassing the typical range for conventional coal briquettes (1.89–18.96%). Additionally, the resin content was found to strongly influence porosity, with optimal levels between 6% and 10% by weight. Visualization improvements in micro-CT imaging were achieved through iodine addition, allowing for more accurate porosity estimations. This method offers a cost-effective and repeatable strategy for creating coal analogs with tunable porosity, providing valuable physical models for investigating flow behaviors in stimulated coal reservoirs. Full article

This paper evaluates the performance of composites made from date palm (Phoenix dactylifera L.) midribs reinforced with carbon fiber. Two types of adhesives—unsaturated polyester and epoxy resin—were used as binder for the experimental panels. The physical properties and mechanical strength of the composites, as a function of fiber types, lamination configuration, as well as adhesive types, were determined. The density levels of the panels made using epoxy and unsaturated polyester resin were found to be 1103 kg/m³ and 1133 kg/m³, respectively. Panels made using polyester adhesive had 6.05% and 3.98% for water absorption and thickness swelling values, respectively. Corresponding values of 3.09% and 6.35% were found for the panels made using epoxy resin. Mechanical properties of the samples revealed that carbon fiber-reinforced epoxy hybrids offer superior mechanical performance, whereas polyester-based hybrids may be more suitable for impact-resistant applications. Stereo-microscopy and vertical density profile (VDP) analysis of the panels resulted in variations in layer adhesion and density distribution. Based on the findings in this work, carbon fiber-reinforced epoxy-bonded hybrid panels exhibited superior mechanical properties, while those panels made using polyester-based binder would be more suitable where impact resistance is desired. The combination of date palm fibers and carbon fiber presents significant potential for sustainable applications, offering a balance of strength and durability. Full article

This study investigates the production of biomass briquettes using waste coconut shell charcoal and cinnamon sawdust, bound by eco-friendly, non-edible binders: cassava peel starch, giant taro starch, and pine resin. The production process involved carbonization of coconut shells, followed by crushing, blending with sawdust, pressing, and a 12-day sun-drying period. The briquettes were tested for calorific value, density, compressive strength, and shatter resistance. The calorific values ranged from 26.07–31.60 MJ/kg, meeting the industrial standards, while densities varied between 0.83 g/cm³ and 1.14 g/cm³, ensuring compactness and efficient combustion. Among the binders, cassava peel starch provided the best bonding strength, resulting in high-density briquettes with superior durability and energy release, showing a calorific value and compressive strength of 2.11 MPa. Giant taro starch also improved durability, though with slightly lower calorific values but better bonding than pine resin. Pine resin, while contributing to high calorific values, reduced compressive strength with increased resin content, making it less suitable for high mechanical strength applications. Proximate analysis revealed that cassava peel starch-based briquettes had moisture content from 6.5% to 8.6%, volatile matter from 15.2% to 23.5%, ash content from 2.1% to 3.2%, and fixed carbon between 69% and 76.2%. Giant taro starch-based briquettes exhibited 63.2% to 75% fixed carbon, while pine resin-based briquettes had the highest fixed carbon content (66.4% to 78.3%), demonstrating the potential of non-edible adhesives for sustainable, high-performance fuel production. Full article