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Keywords = bending properties

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11 pages, 1708 KB  
Article
Cilia Dynamics in Primary Ciliary Dyskinesia: A Biophysical Characterization of the RSPH4A Founder Variant
by Gabriel Rosario-Ortiz, José Muñiz-Hernández, Natalia M. Ortiz-Pérez, Marcos J. Ramos-Benitez, Ricardo A. Mosquera and Wilfredo De Jesús-Rojas
Cells 2026, 15(7), 607; https://doi.org/10.3390/cells15070607 (registering DOI) - 29 Mar 2026
Abstract
Primary ciliary dyskinesia (PCD) is a rare ciliopathy resulting in chronic oto-sino-pulmonary disease. PCD diagnosis can be achieved by a combination of different diagnostic and adjuvant tools, including high-speed video-microscopy analysis (HSVA). A founder variant has been described in Puerto Rico as the [...] Read more.
Primary ciliary dyskinesia (PCD) is a rare ciliopathy resulting in chronic oto-sino-pulmonary disease. PCD diagnosis can be achieved by a combination of different diagnostic and adjuvant tools, including high-speed video-microscopy analysis (HSVA). A founder variant has been described in Puerto Rico as the most common cause of PCD in the island. Background/Objectives: In HSVA, objective parameters such as ciliary beat frequency (CBF) and subjective parameters such as ciliary beat pattern (CBP) shed light on the biophysical properties of cilia. However, the subjective nature of CBP creates a gap in knowledge; characteristics such as the length, angle, and bending index of cilia are poorly described. Our goal is to quantify cilia dynamics of the RSPH4A (c.921+3_921+6delAAGT (intronic)) founder variant in Puerto Rico through biophysical properties of cilia. This approach enhances longitudinal patient care by understanding treatment progress through biophysical ciliary function. Methods: We analyzed images from HSVA of six patients with PCD homozygous for the founder variant and six healthy controls (HC) (n = 12). Results: We found that ciliary length (PCD = 7.62 ± 0.95 μm, HC = 8.12 ± 1.36 μm, p = 0.204 ns), orientation vector (PCD = 7.20 ± 0.93 μm, HC = 7.25 ± 1.01 μm, p = 0.883 ns), straight angle (PCD = 1.67 ± 0.27 rad, HC = 1.76 ± 0.29 rad, p = 0.380 ns), and area (PCD = 2.35 ± 0.52 μm2, HC = 2.10 ± 0.53 μm2, p = 0.264 ns) did not have statistically significant differences between PCD and HC. In contrast, bending index (PCD = 1.06 ± 0.04, HC = 1.12 ± 0.09, p = 0.01), bent angle (PCD = 1.11 ± 0.30 rad, HC = 0.67 ± 0.21 rad, p < 0.0001), net angle (PCD = 0.56 ± 0.26 rad, HC = 1.09 ± 0.35 rad, p < 0.0001), amplitude (PCD = 5.77 ± 1.25 μm, HC = 7.99 ± 1.65 μm, p < 0.0001), and amplitude per second (PCD = 48.83 ± 13.23 A(s), HC = 91.66 ± 27.96 A(s), p < 0.0001) showed significant differences between both groups. Conclusions: Reduced angular excursion and amplitude in PCD demonstrate that the beating pattern of the RSPH4A founder variant is dysfunctional as compared with healthy controls. Our study provides an objective framework to understand the biophysical properties of the RSPH4A founder variant. Full article
(This article belongs to the Special Issue The Role of Cilia in Health and Diseases—2nd Edition)
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17 pages, 2026 KB  
Article
High-Quality Perovskite Films Enabled by Solution-Processed Vacuum Evaporation for Flexible PIN-Type X-Ray Detectors
by Yali Wang, Hongjun Mo, Sai Huang, Haonan Li, Xinyang Huang and Weiguang Yang
Molecules 2026, 31(7), 1123; https://doi.org/10.3390/molecules31071123 (registering DOI) - 29 Mar 2026
Abstract
Flexible X-ray detectors have emerged as a promising technology for portable medical imaging and wearable electronics, yet their manufacturing remains constrained by the competing requirements of device performance, mechanical conformability, and production scalability. Conventional solution-based deposition methods fail to yield high-quality perovskite thick [...] Read more.
Flexible X-ray detectors have emerged as a promising technology for portable medical imaging and wearable electronics, yet their manufacturing remains constrained by the competing requirements of device performance, mechanical conformability, and production scalability. Conventional solution-based deposition methods fail to yield high-quality perovskite thick films with uniform morphology, while vacuum evaporation techniques are limited by exorbitant operational costs and low throughput. Herein, we report an optimized solution-processed vacuum evaporation strategy that enables the fabrication of high-quality perovskite films (~1 μm thick) on flexible polyethylene naphthalate (PEN) substrates at a low processing temperature of 100 °C. By incorporating tailored additives into the precursor solution and precisely modulating the vapor-phase conversion kinetics, we achieved significant improvements in film density, crystallinity, and morphological uniformity. Systematic investigations were conducted to elucidate the structure–property relationships across three material systems: pure methylammonium lead iodide (MAPbI3), halogen-doped methylammonium lead iodide-bromide (MAPb(IBr)3), and synergistic cation-halogen engineered cesium-methylammonium lead iodide-bromide (CsMAPb(IBr)3). The optimized flexible PIN-type X-ray detector based on CsMAPb(IBr)3 exhibited exceptional performance metrics, including a dark current density as low as 5.2 nA cm−2 and an X-ray sensitivity of up to 1.43 × 104 μC·Gyair−1·cm−2. Remarkably, the device retained over 95% of its initial performance after 400 bending cycles with a bending radius of 6 mm, demonstrating outstanding mechanical robustness and operational durability. This work establishes a viable, cost-effective technical route for the scalable production of high-performance flexible X-ray detectors, addressing critical challenges in the advancement of next-generation portable imaging technologies. Full article
(This article belongs to the Special Issue Advances in Radiation Detection Materials and Technology)
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21 pages, 1675 KB  
Article
Thermoelastic Vibration of Functionally Graded Porous Euler–Bernoulli Beams Using the Differential Transformation Method
by Selin Kaptan and İbrahim Özkol
Appl. Sci. 2026, 16(7), 3271; https://doi.org/10.3390/app16073271 (registering DOI) - 27 Mar 2026
Viewed by 111
Abstract
Functionally graded porous beams are increasingly used in lightweight engineering structures, where thermal effects and material inhomogeneity significantly influence vibration behavior. In this study, the thermoelastic free vibration of functionally graded porous Euler–Bernoulli beams with temperature-dependent material properties is investigated by considering uniform [...] Read more.
Functionally graded porous beams are increasingly used in lightweight engineering structures, where thermal effects and material inhomogeneity significantly influence vibration behavior. In this study, the thermoelastic free vibration of functionally graded porous Euler–Bernoulli beams with temperature-dependent material properties is investigated by considering uniform and symmetric porosity distributions, together with uniform, linear, and nonlinear temperature fields. The governing equations are derived based on classical Euler–Bernoulli beam theory and solved using the Differential Transformation Method, while the accuracy of the semi-analytical formulation is verified through a Hermite-based finite element model. The results show that increasing temperature reduces the bending stiffness due to thermal axial forces and leads to a rapid decrease in natural frequency as the critical buckling temperature is approached. Increasing porosity generally decreases the natural frequency, although a slight increase may occur in symmetric distributions because of the accompanying reduction in mass density. The present study provides a computational framework for the thermo-vibration analysis of functionally graded porous beams in lightweight structural applications. Full article
(This article belongs to the Section Acoustics and Vibrations)
11 pages, 990 KB  
Article
Uncertainty Analysis of Plane Strain Fracture Toughness (KIC) Measurements of R350HT Rail Steels According to ASTM E399
by Fazil Husem
Metals 2026, 16(4), 371; https://doi.org/10.3390/met16040371 - 27 Mar 2026
Viewed by 118
Abstract
Fracture toughness is a very important mechanical attribute that affects the strength of rail steel used in high-speed rail systems. This study tests the measurement uncertainty that comes with measuring the plane strain fracture toughness (KIC) of R350HT rail steel. We [...] Read more.
Fracture toughness is a very important mechanical attribute that affects the strength of rail steel used in high-speed rail systems. This study tests the measurement uncertainty that comes with measuring the plane strain fracture toughness (KIC) of R350HT rail steel. We used the Single-Edge Bend (SEB) specimen to do fracture toughness testing. We used the Guide to Expressing Measurement Uncertainty (GUM)-based method to figure out how much uncertainty came from measuring the load, the crack opening displacement (COD), and the specimen’s shape and figuring out the crack length. At a 95% confidence level (k = 2), the combined standard uncertainty was found to be 0.881 MPa·m1/2, which is the same as an expanded uncertainty of 1.761 MPa·m1/2. The measured fracture toughness value of 40.59 ± 1.76 MPa·m1/2 meets the standards for rail steels. The results show how important it is to include measurement uncertainty in conformity assessment methods for safety-critical railway components. They also provide an experimentally proven framework for accurate mechanical property evaluation. Full article
(This article belongs to the Special Issue Fracture Mechanics and Failure Analysis of Metallic Materials)
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15 pages, 8937 KB  
Article
Lay-Up Optimization for Bicycle Frame Tubular Composite Structures Produced with Aligned Formable Fibre Technology (AFFT)
by Tommaso Vitali, Paolo Meda, Federico Olla, Roberto Frassine and Marco Luigi Longana
J. Compos. Sci. 2026, 10(4), 176; https://doi.org/10.3390/jcs10040176 - 25 Mar 2026
Viewed by 250
Abstract
With Aligned Formable Fibre Technology (AFFT), fibers are reformatted into highly oriented epoxy prepreg tapes, enabling the structural reuse of recycled composite waste. The present study investigates whether discontinuous fiber laminates produced with AFFT can be characterized and optimized with [...] Read more.
With Aligned Formable Fibre Technology (AFFT), fibers are reformatted into highly oriented epoxy prepreg tapes, enabling the structural reuse of recycled composite waste. The present study investigates whether discontinuous fiber laminates produced with AFFT can be characterized and optimized with the same finite-element workflows long established for continuous fiber composites and whether the resulting structures meet demanding stiffness targets. Initially, various manufacturing methods were adopted, including vacuum bagging, compression molding at 7 bar to simulate autoclave conditions, and compression molding at 90 bar, comprising the three most reasonable manufacturing processes for AFFT laminates. Experimentally measured orthotropic properties were introduced into a finite-element model representing an idealized bicycle top tube, which was chosen as a case study. A genetic algorithm screened candidate stacking sequences, minimizing the combined bending-and-torsion deflection. The best lay-ups reduced deformation by more than 30% compared to a quasi-isotropic baseline, showing that well-oriented short fibers can significantly contribute to the stiffness of composites. Tubes produced with the optimized lay-up were tested in three-point bending tests, and the measured stiffness matched simulations within 5%. These results confirm a key point for sustainable engineering: despite the absence of continuous fibers, conventional simulation strategies accurately predict the performance of AFFT laminates and can be used as the basis for effective genetic optimization. This validation is significant: it enables the design of stiff, high-performance structures from recycled materials using established, cost-effective methods. By proving that optimization strategies developed for traditional continuous fiber composites apply to AFFT, this study offers a trusted and accessible pathway to scale circular economy solutions in next-generation composite products. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2026)
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20 pages, 2737 KB  
Article
Ammonium Bisulfite and Urea–Metabisulfite as Formaldehyde Scavengers in Low-Molar-Ratio Urea–Formaldehyde Resin for Medium-Density Fiberboard: Curing Behavior and Panel Performance
by Viktoria Dudeva, Georgi Ivanov, Viktor Savov, Petar Antov, Konstantinos Ninikas, Stoyko Petrin and Alexandrina Kostadinova-Slaveva
Polymers 2026, 18(7), 786; https://doi.org/10.3390/polym18070786 - 25 Mar 2026
Viewed by 266
Abstract
Ultra-low-formaldehyde medium-density fiberboard (MDF) is commonly produced using low-molar-ratio urea-formaldehyde (UF) resins; however, the reduced formaldehyde-to-urea ratio also lowers resin reactivity and can complicate curing. The aim of this research work was to investigate and evaluate the performance of ammonium bisulfite and urea–metabisulfite [...] Read more.
Ultra-low-formaldehyde medium-density fiberboard (MDF) is commonly produced using low-molar-ratio urea-formaldehyde (UF) resins; however, the reduced formaldehyde-to-urea ratio also lowers resin reactivity and can complicate curing. The aim of this research work was to investigate and evaluate the performance of ammonium bisulfite and urea–metabisulfite as formaldehyde scavengers for a low-molar-ratio UF resin (F/U = 1.06) at 1, 3, and 5 wt% (based on dry UF resin solids) used for MDF panel manufacturing. The modified adhesive systems were first screened by simultaneous thermal analysis in air to determine changes in the curing profile, and laboratory panels were then produced and evaluated for formaldehyde content by the perforator method (EN ISO 12460-5:2015) and for the main physical and mechanical properties. Ammonium bisulfite shifted the main curing peak to higher temperatures, indicating stronger retardation of the principal polycondensation stage, whereas urea–metabisulfite generated a broader, multi-peak curing profile. Despite these differences, both additives reduced the perforator values substantially. The control MDF already met the E0 level (3.84 mg/100 g oven-dry board), while 3 wt% ammonium bisulfite and 5 wt% urea–metabisulfite reached the super E0 levels (<1.5 mg/100 g; 1.36 and 1.26 mg/100 g, respectively). To note, scavenger addition up to 5 wt% (based on dry UF resin solids) did not significantly affect density, water absorption/thickness swelling, or bending and internal bond properties. The results demonstrate that sulfite-based scavengers can be incorporated into low-molar-ratio UF adhesives to obtain ultra-low-formaldehyde MDF while maintaining the main panel properties. Full article
(This article belongs to the Special Issue Advances in Wood and Wood Polymer Composites)
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14 pages, 5013 KB  
Article
Microstructure and Mechanical Properties of CVD TiN/TiB2 Multilayer Coatings
by Nina Schalk, Michael Tkadletz, Alexandra Lechner, Martin Krobath, Jozef Keckes, Juraj Todt, Manfred Burghammer, Bernhard Sartory, Werner Ecker and Christoph Czettl
Coatings 2026, 16(4), 394; https://doi.org/10.3390/coatings16040394 - 24 Mar 2026
Viewed by 199
Abstract
Chemical vapor deposited (CVD) TiN and TiB2 are both commonly used as wear-resistant hard coatings. The two materials exhibit pronounced differences in their properties, which can be exploited by combining them in a multilayer architecture. Thus, two multilayer coatings with different bilayer [...] Read more.
Chemical vapor deposited (CVD) TiN and TiB2 are both commonly used as wear-resistant hard coatings. The two materials exhibit pronounced differences in their properties, which can be exploited by combining them in a multilayer architecture. Thus, two multilayer coatings with different bilayer periodicities of ~80 and ~220 nm were synthesized. The multilayer architecture constrains the TiN grain size to dimensions comparable to the individual sublayer thickness, which are substantially smaller than those observed in the single-layer TiN reference coating. This grain refinement leads to significantly higher hardness of the TiN sublayers within the multilayer system compared to the single-layer coating. In contrast, the low grain size of the TiB2 coating appears unaffected, and the hardness of the TiB2 layers in the multilayer and corresponding bilayer reference coating is also comparable. The compressive residual stress in the TiB2 layers decreases with decreasing layer thickness, while the tensile residual stress in the TiN layers increases, resulting in a roughly constant stress difference between the sublayers, which is also comparable to the conventional TiN/TiB2 bilayer reference coating. However, while the tensile stress in the TiN sublayers is constant over coating thickness, TiB2 exhibits a pronounced gradient with only low compressive stress at the interface to the substrate, which increases significantly with increasing coating thickness. The fracture properties of the multilayers range between the values obtained for the corresponding reference coatings. Complementary finite element method simulations revealed that, for the multilayer coatings, the common assumption of a stress-free state of micro-cantilevers used for bending tests is not valid. Full article
(This article belongs to the Special Issue Chemical Vapor Deposition (CVD): Technology and Applications)
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21 pages, 3370 KB  
Article
Understanding Mechanical Properties of Nothofagus alpina (Poepp. & Endl.) Oerst. Wood Through Controlled Freeze–Heat Treatments: Linking Physical, Chemical, and Structural Changes
by Rodrigo Valle, Romina E. Inostroza, Luis Soto-Cerda, Wilmer Bueno-Silva, Marcelo Muñoz-Vera, Víctor Tuninetti and Ricardo I. Castro
Materials 2026, 19(6), 1275; https://doi.org/10.3390/ma19061275 - 23 Mar 2026
Viewed by 285
Abstract
Wood is a versatile material; however, it is susceptible to changes when exposed to extreme temperatures. This study investigated the physical, chemical, and mechanical properties of raulí (Nothofagus alpina) under different thermal stress conditions. The results showed that the moisture content at [...] Read more.
Wood is a versatile material; however, it is susceptible to changes when exposed to extreme temperatures. This study investigated the physical, chemical, and mechanical properties of raulí (Nothofagus alpina) under different thermal stress conditions. The results showed that the moisture content at temperatures below 5 °C exhibited a significant reduction from 9.7% to 7.5% within the first 20 days. Conversely, under extreme cold (−20 °C), significant changes only occurred after 60 days, with an increase from 9.7% to 11%. At higher temperatures (50 °C, 95 °C, and 120 °C), moisture content dropped sharply after 40 days, nearing 0%. Additionally, analysis showed minor color changes in samples at low temperatures: RW2 (20 d; 5 °C, ΔE* = 3.46) and RW7 (40 d; 5 °C, ΔE* = 0.61); however, color changes were observed at higher temperatures (95–120 °C). RW15 (60 d; 120 °C, ΔE* = 37.16), indicating the degradation of cell wall polymers. Mechanical testing using three-point bending demonstrated that controlled heat treatments can improve the modulus of elasticity (MOE), modulus of rupture (MOR), and fracture energy. The most significant improvements were obtained at 120 °C for 60 days, with increases in MOE, MOR, and fracture energy of 22%, 60%, and 118%, respectively, compared to untreated wood. Full article
(This article belongs to the Special Issue Development and Application of Wood-Based Materials)
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15 pages, 5536 KB  
Article
Impact of M-POSS on Selected Properties of Experimental Methacrylate Matrices and Composites
by Kinga Bociong, Barbara Kosior, Norbert Soboń, Monika Domarecka, Jerzy Sokołowski, Aleksandra Zimon, Michał Krasowski and Agata Szczesio-Wlodarczyk
Materials 2026, 19(6), 1261; https://doi.org/10.3390/ma19061261 - 23 Mar 2026
Viewed by 196
Abstract
Methacrylate-POSS (M-POSS) is a novel organic–inorganic additive shown to reinforce dental composites and reduce polymerization shrinkage. This study aimed to evaluate the influence of M-POSS addition (0.5, 2, 10, or 15 wt.%) on the mechanical properties of an experimental polymer matrix (bis-GMA/UDMA/TEGDMA/HEMA = [...] Read more.
Methacrylate-POSS (M-POSS) is a novel organic–inorganic additive shown to reinforce dental composites and reduce polymerization shrinkage. This study aimed to evaluate the influence of M-POSS addition (0.5, 2, 10, or 15 wt.%) on the mechanical properties of an experimental polymer matrix (bis-GMA/UDMA/TEGDMA/HEMA = 35/35/20/10 wt.%) and a dental resin composite (45 wt.% silanized silica as filler). Vickers hardness (HV), three-point bending strength (FS), diametral tensile strength (DTS), and shrinkage stress generated during polymerization were studied. The results show HV values between 16 and 18 compared to 15 ± 1 in the control group. Hardness in the control composite was 34 ± 4, and after modification, it showed similar or slightly lower values between 32 and 35. FS increased from 90 ± 4 MPa before modification to 100 ± 5 MPa for 2 wt.% M-POSS, and then decreased to 78 ± 5 MPa for materials containing 15 wt.% M-POSS. FS of composites were within the range of 61–77 MPa, with a similar tendency in variation to that of matrices. DTS values decreased after M-POSS addition, from 37 ± 4 MPa before modification to 31–33 MPa after modification. Flexural modulus decreases after modification, both for matrices and composites. The morphology of composites with >10 wt. % M-POSS showed visible surface irregularities. In conclusion, M-POSS affects matrix hardness, resulting in an increase in HV. The addition of M-POSS also increases FS values of the matrix, but only up to a certain concentration. However, the introduction of M-POSS does not significantly affect the HV or bending strength of the composites. Although DTS values decreased, this change was not statistically significant. Finally, contraction stress was significantly reduced for groups containing 2 wt.% and 10 wt.% M-POSS, representing an anticipated and promising improvement. Full article
(This article belongs to the Special Issue Advanced Dental Materials: From Design to Application, Third Edition)
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21 pages, 4925 KB  
Article
Modeling and Prediction of Mechanical Properties of MFRC Based on Fiber Distribution Characteristics
by Kuan Lu, Jianjian Wu, Yajing Guan, Kaixing Liao, Deming Zeng and Mingli Cao
Buildings 2026, 16(6), 1247; https://doi.org/10.3390/buildings16061247 - 21 Mar 2026
Viewed by 134
Abstract
This study develops a multi-scale fiber-reinforced cementitious composite (MFRC) by hybridizing calcium carbonate whisker (CW), polyvinyl alcohol (PVA) fiber, and steel fiber. The interfacial micromechanical properties between steel fiber/matrix and PVA fiber/matrix under the influence of CW were systematically examined through single-fiber pull-out [...] Read more.
This study develops a multi-scale fiber-reinforced cementitious composite (MFRC) by hybridizing calcium carbonate whisker (CW), polyvinyl alcohol (PVA) fiber, and steel fiber. The interfacial micromechanical properties between steel fiber/matrix and PVA fiber/matrix under the influence of CW were systematically examined through single-fiber pull-out tests. The two-dimensional and three-dimensional distribution characteristics of fibers in the MFRC were analyzed using backscattered electron imaging (BSE) and X-ray computed tomography (X-CT), respectively. Based on the fiber distribution characteristics, flexural strength prediction models were developed with R2 values of 0.79 (2D) and 0.82 (3D). Experimental validation via splitting tensile tests and three-point bending tests confirmed the model’s effectiveness in simultaneously predicting splitting tensile strength (R2 = 0.89) and flexural strength (R2 = 0.93). These findings demonstrate the reliability and universality of the proposed model for predicting flexural–tensile strength in an MFRC. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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10 pages, 1125 KB  
Article
Predicting Flexural Properties of Thermo–Vacuum-Treated Wood Using Non-Destructive Tests
by Hızır Volkan Görgün
Appl. Sci. 2026, 16(6), 3030; https://doi.org/10.3390/app16063030 - 20 Mar 2026
Viewed by 178
Abstract
Non-destructive and destructive test methods are applied to wood to characterize this heterogeneous natural material. There have been multiple studies to characterize and investigate the change after the treatment (impregnation, thermal modification, etc.). In terms of thermal modification, there have been few studies [...] Read more.
Non-destructive and destructive test methods are applied to wood to characterize this heterogeneous natural material. There have been multiple studies to characterize and investigate the change after the treatment (impregnation, thermal modification, etc.). In terms of thermal modification, there have been few studies on thermo–vacuum treatment, which is performed in a continuous vacuum atmosphere. With this method, the objective was to attempt to reduce the strength decrease after the thermal treatment. The aim of this study was to estimate the flexural properties of thermo–vacuum-treated Scots pine wood with destructive and acoustic-based non-destructive test methods. Wood was treated at 180 °C and 360 mm Hg. Both treated and untreated samples were cut into small specimens to ensure they were free of defects and were tested with acoustic-based non-destructive (longitudinal vibration and stress wave) and static bending test methods. The results show a decrease in equilibrium moisture content, demonstrating the efficiency of the treatment. When the results were compared with destructive test results, higher correlations (R2 > 0.858) were found when estimating the modulus of elasticity (MOE) for both the untreated and treated wood, while lower correlations (R2 < 0.440) were found for the modulus of rupture (MOR). When an additional equation was developed, stronger correlations (R2 > 0.8986) were obtained between the non-destructive and destructive test results. Full article
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20 pages, 5719 KB  
Article
Heat Transfer and Thermo-Mechanical Analysis of Plastic-Strain Evolution in Laser-Welded Thin-Walled Laminated Cooling Plates with Non-Uniform Stiffness
by Chengkun Li, Yujia Cai, Han Wang, Zhihang Zhang, Fang Han, Xiaoqing Zhu, Chengcheng Wang and Zhibo Dong
Energies 2026, 19(6), 1536; https://doi.org/10.3390/en19061536 - 20 Mar 2026
Viewed by 174
Abstract
Thin-walled laminated cooling plates integrate internal channels and pin-fin cores, producing reduced and spatially non-uniform stiffness that changes welding restraint and distortion. This study investigates stiffness-controlled plastic-strain evolution in laser butt welding of GH3230 laminated plates, with geometrically identical solid plates as reference. [...] Read more.
Thin-walled laminated cooling plates integrate internal channels and pin-fin cores, producing reduced and spatially non-uniform stiffness that changes welding restraint and distortion. This study investigates stiffness-controlled plastic-strain evolution in laser butt welding of GH3230 laminated plates, with geometrically identical solid plates as reference. A coupled heat-transfer and thermo-mechanical finite element model was developed in MSC Marc using a composite Gaussian surface–volumetric moving heat source and temperature-dependent properties. The thermal solution was validated against near-weld thermal cycles and fusion geometry; mechanical predictions were evaluated by CMM distortion and residual-stress measurements. Both structures show comparable residual-stress magnitudes and spatial trends, indicating that residual stress is governed mainly by the local weld thermal gradient. In contrast, the laminated plate exhibits larger angular/bending distortion. Simulations show that, although the plastic-strain pattern is similar, the laminated plate develops higher peak plastic strain confined to a narrower band near the weld, with the transverse plastic strain dominating. Plastic strain–temperature paths reveal continued transverse plastic-strain accumulation during cooling with limited recovery, consistent with restraint redistribution induced by stiffness non-uniformity. An equivalent restraint–stiffness spring model explains this “narrower-but-stronger” plastic zone and links stiffness to yielding and residual plastic-strain magnitude, supporting distortion prediction and stiffness-informed control of welded laminated cooling plates. Full article
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44 pages, 6890 KB  
Article
Evaluation of Aging Effects on Asphalt Binders and Pavements: Rheological Responses to Rejuvenators and Numerical Analysis of Polymer Modification
by Ahmet Sertac Karakas
Polymers 2026, 18(6), 759; https://doi.org/10.3390/polym18060759 - 20 Mar 2026
Viewed by 333
Abstract
The restricted availability of raw materials underscores the significance of recycling asphalt materials that have reached the end of their service life, facilitating their reuse with additives for economic and sustainability benefits. The study includes both empirical investigations and numerical analyses. Empirical studies [...] Read more.
The restricted availability of raw materials underscores the significance of recycling asphalt materials that have reached the end of their service life, facilitating their reuse with additives for economic and sustainability benefits. The study includes both empirical investigations and numerical analyses. Empirical studies were conducted in four stages to evaluate the binder and mixture. First, the rheological properties of binders obtained from various sources were assessed in both unmodified and modified states. Second, the binders were subjected to different levels of aging. Third, the presence of additives in the binders was investigated. In the final stage, the analysis of asphalt pavement layers was conducted using the finite element method (FEM) for both modified and unmodified binders. Performance tests were carried out to evaluate the binder’s properties, and physical examinations were conducted to compare these properties. The binders were tested under both unaged and aged conditions using linear amplitude sweep (LAS), frequency sweep (FS), multiple stress creep recovery (MSCR), and bending beam rheometer (BBR) tests. The results indicated that aging increased the stiffness of the binders, regardless of their source. Additionally, the introduction of a rejuvenator reduced the binder’s stiffness, particularly at low temperatures. Findings showed that the growth rate (GR) and rutting parameters increased with binder aging, while the frequency decreased. The R2 value of 0.92 demonstrates a strong correlation between the parameters. Polymer-modified binders demonstrated superior deformation resistance and higher stiffness stability. Overall, aging reduced asphalt flexibility, whereas modified binders improved long-term pavement deformation performance. Full article
(This article belongs to the Section Polymer Applications)
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15 pages, 3690 KB  
Article
Yttria-Calcia-Co-Stabilized Tetragonal Zirconia Polycrystals Made by Powder Mixing
by Selina Grübel, Bettina Osswald and Frank Kern
Materials 2026, 19(6), 1205; https://doi.org/10.3390/ma19061205 - 19 Mar 2026
Viewed by 233
Abstract
In this study, 1.5Y-2.2Ca-TZP materials were obtained by hot pressing of a mixed and milled blend of 3Y-TZP and 4.4Ca-TZP powders. The materials were sintered at temperatures between 1250 °C and 1400 °C and characterized with respect to mechanical properties, microstructure, phase composition [...] Read more.
In this study, 1.5Y-2.2Ca-TZP materials were obtained by hot pressing of a mixed and milled blend of 3Y-TZP and 4.4Ca-TZP powders. The materials were sintered at temperatures between 1250 °C and 1400 °C and characterized with respect to mechanical properties, microstructure, phase composition and stability against low-temperature degradation. In the tested range, the bending strength of the TZP decreases with increasing sintering temperature from 1300 MPa to 1050 MPa while the toughness shows a rising trend from 5 MPa√m to 8 MPa√m. The grain size distribution in the microstructure is broad with average grain sizes increasing from 150 nm to 250 nm with rising sintering temperature. LTD tests revealed high aging resistance for TZP sintered at 1300 °C. The Y-Ca-co-stabilized TZP equilibrates the properties of Ca-TZP and Y-TZP. Full article
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13 pages, 2599 KB  
Article
Additive Manufacturing of Dual-Zone Personalized Shin Guards
by Savvas Koltsakidis, Mathis Moullec, Georgios Moysiadis and Dimitrios Tzetzis
J. Manuf. Mater. Process. 2026, 10(3), 104; https://doi.org/10.3390/jmmp10030104 - 18 Mar 2026
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Abstract
Additive manufacturing enables the fabrication of personalized protective equipment with locally tailored mechanical properties. In this work, a low-cost scan-to-print workflow is proposed for the fused filament fabrication (FFF) of personalized dual-zone shin guards combining a stiff outer load-distribution layer with a compliant [...] Read more.
Additive manufacturing enables the fabrication of personalized protective equipment with locally tailored mechanical properties. In this work, a low-cost scan-to-print workflow is proposed for the fused filament fabrication (FFF) of personalized dual-zone shin guards combining a stiff outer load-distribution layer with a compliant inner energy-absorbing layer. Subject-specific leg geometry was acquired via structured-light 3D scanning and used to design a shin guard with two 3.5 mm thick zones (total thickness 7 mm). Foamable filaments of PLA, ASA, and TPU were employed to manufacture unfoamed and foamed regions by controlling extrusion temperature. Mechanical performance was assessed through three-point bending tests and dynamic finite element impact simulations. Unfoamed PLA and ASA exhibited flexural strengths of approximately 88 MPa and 72 MPa, respectively, while foaming reduced these values by about 74%. Dual-zone configurations partially restored stiffness, reaching 41 MPa for PLA and 29 MPa for ASA. TPU showed lower flexural stresses with a smaller reduction of 23% upon foaming. Impact simulations revealed maximum deformations of 1.97 mm and 2.02 mm for PLA and ASA outer zones, respectively, while TPU exhibited large deformations leading to penetration of the 3.5 mm thick inner layer. The results demonstrate that dual-zone designs manufactured via foaming-enabled FFF can effectively balance stiffness, weight, and impact response for personalized shin guard applications. Full article
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