Search Results (11)

Fused deposition modeling (FDM) suffers from unpredictable mechanical properties in nominally identical prints. Current quality assurance relies on destructive testing or expensive post-process inspection, while existing machine learning approaches focus primarily on printing parameters rather than real-time thermal environments. The objective of this proof-of-concept study is to develop a low-cost, non-destructive framework for predicting tensile strength during FDM printing by directly measuring convective thermal gradients surrounding the print. To accomplish this, we introduce thermal fingerprinting: a novel non-destructive technique that combines Background-Oriented Schlieren (BOS) imaging with machine learning to predict tensile strength during printing. We captured thermal gradient fields surrounding PLA specimens (n = 30) under six controlled cooling conditions using consumer-grade equipment (Nikon D750 camera, household hairdryers) to demonstrate low-cost implementation feasibility. BOS imaging was performed at nine critical layers during printing, generating thermal gradient data that was processed into features for analysis. Our initial dual-model ensemble system successfully classified cooling conditions (100%) and showed promising correlations with tensile strength (initial 80/20 train–test validation: R² = 0.808, MAE = 0.279 MPa). However, more rigorous cross-validation revealed the need for larger datasets to achieve robust generalization (five-fold cross-validation R² = 0.301, MAE = 0.509 MPa), highlighting typical challenges in small-sample machine learning applications. This work represents the first successful application of Schlieren imaging to polymer additive manufacturing and establishes a methodological framework for real-time quality prediction. The demonstrated framework is directly applicable to real-time, non-contact quality assurance in FDM systems, enabling on-the-fly identification of mechanically unreliable prints in laboratory, industrial, and distributed manufacturing environments without interrupting production. Full article

The use of renewable fuels in place of fossil fuels in internal combustion engines is regarded as a viable method for achieving zero-impact-emission powertrains. However, to achieve the best performance with these fuels, these engines require further optimization, which is achieved through new combustion strategies and the use of advanced ignition systems such as prechambers. Since simulations greatly accelerate this development, accurate simulation models are needed to accurately predict the combustion phenomenon, which requires a deep understanding of the ignition phenomenon as it significantly affects combustion. This work presents a comprehensive experimental methodology to study sparks under engine conditions, providing quantitative data to improve and validate ignition simulation models. The goal was to determine the volume generated by sparks under engine conditions that can initiate combustion and use this information to improve simulation results to match the experimental results. The visible sparks were observed with high-speed cameras to understand their time-resolved evolution and interaction with the flow. The heat transfer from the plasma was also visualized using a modified Background-Oriented Schlieren technique. The information gained from the experimental observations was used to improve an ignition simulation model. Since the velocity of the plasma was found to be slower than the surrounding flow, a user-defined parameter was included to calibrate the velocity of the simulated plasma particles. This parameter was calibrated to match the simulated spark length to the experimental spark length. In addition, since the previous simulation model did not take the heat transfer from the plasma into account, the simulated plasma particles were coupled to have heat transfer to the surroundings. Based on a comparison of the simulation results with the experimental results, the improved approach was found to provide a better physical representation of the spark ignition phenomenon. Full article

Remote emission sensing (RES) is a state-of-the-art technique for monitoring thousands of vehicles on the road every day to detect high emitters. Modern commercial RES systems use absorption spectroscopy to measure the ratio of pollutants to CO₂ from vehicle exhaust gases. In this work, we present an approach to enable direct concentration measurements by spectroscopic techniques in RES through measurement of the absorption path length. Our gas schlieren imaging sensor (GSIS) system operates on the principle of background-oriented schlieren (BOS) imaging in combination with advanced image processing and deep learning techniques to calculate detected exhaust plume sizes. We performed a qualitative as well as a quantitative analysis of vehicle exhaust and plume dimensions with the GSIS system. We present the system details and results from the GSIS system in the lab in comparison to a BOS model based on flow simulations, the results from characterization measurements in the lab with defined gas mixtures and temperatures, and the results from measurements on the road from different vehicles. Full article

Dielectric barrier discharge plasma actuators have recently become desirable devices for simultaneous flow control and ice mitigation applications, with particular interest in wind turbines operating in cold climates. Considering the potential of plasma actuators for these specific applications, it is necessary to deeply understand the thermal effects generated by the plasma-induced flow to proceed with further optimizations. However, due to the local high electric field and high electromagnetic interference generated, there is a lack of experimental studies on the topic. The current work implements an in-house experimental technique based on the background-oriented schlieren principle for plasma-induced flow thermal characterization. Since this technique is based on optical measurements, it is not affected by the electromagnetic interference issues caused by the plasma discharge. A detailed experimental analysis is performed on a conventional Kapton actuator exploiting the relation between the actuator surface temperature and the induced thermal flow. The influence of the input voltage and the transient plasma-induced flow thermal behavior is analyzed. The results demonstrate that plasma actuators are fast response time devices that can heat the adjacent medium in less than a second after starting the operation. Full article

The Schlieren technique is widely adopted for visualizing supersonic jets owing to its non-invasiveness to the flow field. However, extending the classical Schlieren method for quantitative refractive index measurements is cumbersome, especially for three-dimensional supersonic flows. Background-oriented Schlieren has gained increasing popularity owing to its ease of implementation and calibration. This study utilizes multi-view-based tomographic background-oriented Schlieren (TBOS) to reconstruct axisymmetric and weakly non-axisymmetric supersonic jets, highlighting the impact of flow axisymmetry breaking on TBOS reconstructions. Several classical TBOS reconstruction algorithms, including FDK, SART, SIRT, and CGLS, are compared quantitatively regarding reconstruction quality. View spareness is identified to be the main cause of degraded reconstruction quality when the flow experiences axisymmetry breaking. The classic visual hull approach is explored to improve reconstruction quality. Together with the CGLS tomographic algorithm, we successfully reconstruct the weakly non-axisymmetric supersonic jet structures and confirm that increasing the nozzle bevel angle leads to wider jet spreads. Full article

To uncover the underlying fluid mechanisms, it is crucial to explore imaging techniques for high-resolution and large-scale three-dimensional (3D) measurements of the flow field. Plenoptic background-oriented schlieren (Plenoptic BOS), an emerging volumetric method in recent years, has demonstrated being able to resolve volumetric flow dynamics with a single plenoptic camera. The focus-stack-based plenoptic BOS system can qualitatively infer the position of the density gradient in 3D space based on the relative sharpness of the refocused BOS image. Plenoptic BOS systems based on tomography or specular enhancement techniques are realized for use in high-fidelity 3D flow measurements due to the increased number of acquisition views. Here, we first review the fundamentals of plenoptic BOS, and then discuss the system configuration and typical application of single-view and multi-view plenoptic BOS. We also discuss the related challenges and outlook on the potential development of plenoptic BOS in the future. Full article

To determine the timing of inflammation in gas and gasoline combustion engines, the point of 10% mass fraction conversion of fuel (MFB10) is commonly used. The MFB10 can be determined from the heating curve, which in turn is calculated from the in-cylinder pressure curve. However, the cylinder pressure is an indirect parameter with regard to inflammation, as it is the result of the combustion that follows the inflammation. An attempt is made to derive a new, direct parameter of inflammation based on optical measurements in order to detect inflammation more rapidly and accurately. The background-oriented Schlieren technique (BOS) in combination with high-magnification optics and a high-speed camera is used to detect local density changes coming from the particle wave around the ignition kernel of a hydrogen combustion inside a combustion chamber. Via BOS and regular high-magnification high-speed imaging, the influence of ignition coil dwell time and in-cylinder pressure on the spark phases and the inflammation itself are evaluated. As a potential direct parameter for inflammation, the size of the particle wave resulting from the expanding ignition kernel is evaluated. It was found that a higher coil energy supports a faster propagation of the particle wave at ambient pressure. At higher pressures, general combustion effects override the effect of the influence of the coil energy on the propagation speed of the particle wave. In addition, the presence of successful inflammation was found to influence the spark phases. A directly measurable parameter for ignition could be found at a basic level, which will serve as a starting point for further detailed investigations. Full article

Cold climate regions have great potential for wind power generation. The available wind energy in these regions is about 10% higher than in other regions due to higher wind speeds and increased air density. However, these regions usually have favorable icing conditions that lead to ice accumulation on the wind turbine blades, which in turn increases the weight of the blades and disrupts local airflow, resulting in a reduction in wind turbine performance. Considering this problem, plasma actuators have been proposed as devices for simultaneous flow control and deicing. These devices transfer momentum to the local airflow, improving the aerodynamic performances of the turbine blades while producing significant thermal effects that can be used to prevent ice formation. Considering the potential application of plasma actuators for simultaneous flow control and deicing, it is very important to investigate the thermal effects induced by these devices. However, due to the significant electromagnetic interference generated by the operation of these devices, there is a lack of experimental techniques that can be used to analyze them. In the current work, a background-oriented Schlieren system was developed and is presented as a new experimental technique for the thermal characterization of the plasma-induced flow. For the first time, the induced flow temperatures are characterized for plasma actuators with different dielectric materials and different dielectric thicknesses. The results demonstrate that, due to the plasma discharge, the temperature of the plasma-induced flow increases with the increase of the applied voltage and may achieve temperatures five times higher than the room temperature, which proves the potential of plasma actuators for deicing applications. The results are presented and discussed with respect to the potential application of plasma actuators for simultaneous flow control and deicing of wind turbine blades. Full article

The dielectric barrier discharge plasma actuator is a promising flow control device that uses surface discharge. The actuator generates an electrohydrodynamic force and Joule heating that contribute to the flow control. Thus, it is important to investigate the electrohydrodynamic and thermal effects on the air flow. To this end, the flow velocity field, density field, and surface temperature distribution induced by an alternating current dielectric barrier discharge plasma actuator were experimentally examined, adopting particle image velocimetry, the background oriented schlieren technique, and an infrared camera. These experiments were conducted for plate- and wire-exposed electrode plasma actuators to investigate the effect of the shape of the exposed electrode. It was confirmed that the topology of the discharge is different between the two types of plasma actuators. This results in a difference in the spatial distributions of the velocity and density fields between the two actuators. In particular, we clarified that there is an obvious difference in the peak position of the density and temperature distribution between the two actuators. We also confirmed that the difference in the spatial distribution of the vertical velocity makes the above difference. Full article

Thermal energy storages (TES) are increasingly important for storing energy from renewable energy sources. TES that work with liquid storage materials are used in their most efficient way by stratifying the storage fluid by its thermal density gradient. Mixing of the stratification layers during stand-by periods decreases the thermal efficiency of the TES. Tank sidewalls, unlike the often poorly heat-conducting storage fluids, promote a heat flux from the hot to the cold layer and lead to thermal convection. In this experimental study planar particle image velocimetry (PIV) measurements and background-oriented schlieren (BOS) temperature measurements are performed in a model experiment of a TES to characterise the influence of the thermal convection on the stratification and thus the storage efficiency. The PIV results show two vertical, counter-directed wall jets that approach in the thermocline between the stratification layers. The wall jet in the hot part of the thermal stratification shows compared to the wall jet in the cold region strong fluctuations in the vertical velocity, that promote mixing of the two layers. The BOS measurements have proven that the technique is capable of measuring temperature fields in thermally stratified storage tanks. The density gradient field as an intermediate result during the evaluation of the temperature field can be used to indicate convective structures that are in good agreement to the measured velocity fields. Full article

Digital image correlation (DIC) is a kind of displacement and strain measurement technique. It can realize non-contact and full-field measurement and is widely used in the testing and research of mechanical properties of materials at high temperatures. However, many factors affect measurement accuracy. As the high temperature environment is complex, the impact of heat waves on DIC is the most significant factor. In order to correct the disturbance in DIC measurement caused by heat waves, this paper proposes a method based on the background-oriented schlieren (BOS) technique. The spot pattern on the surface of a specimen in digital image correlation can be used as the background in the background-oriented schlieren technique. The BOS technique can measure the distortion information of the images caused by heat flow field. The specimen images taken through the heat waves can be corrected using the distortion information. Besides, the characteristics of distortions due to heat waves are also studied in this paper. The experiment results verify that the proposed method can effectively eliminate heat wave disturbances in DIC measurements. Full article