Search Results (150)

The present article aims to develop a technological scheme for processing zinc ferrite residue, which typically forms during the leaching of zinc calcine. This semi-product is currently processed through the Waelz process, the main disadvantage of which is the loss of precious metals with the Waelz clinker. The experimental results of numerous experiments and analyses have verified a technological scheme including the following operations: sulfuric acid leaching of zinc ferrite residue under atmospheric conditions; autoclave purification of the resulting productive solution to obtain hematite; chloride leaching of lead and silver from the insoluble residue, which was produced in the initial operation; and cementation with zinc powder of lead and silver from the chloride solution. Utilizing such an advanced methodology, the degree of zinc leaching is 98.30% at a sulfuric acid concentration of 200 g/L, with a solid-to-liquid ratio of 1:10 and a temperature of 90 °C. Under these conditions, 96.40% Cu and 92.72% Fe form a solution. Trivalent iron in the presence of seeds at a temperature of 200 °C precipitates as hematite. In chloride extraction with 250 g/L NaCl, 1 M HCl, and a temperature of 60 °C, the leaching degree of lead is 96.79%, while that of silver is 84.55%. In the process of cementation with zinc powder, the degree of extraction of lead and silver in the cement precipitate is 98.72% and 97.27%, respectively. When implementing this scheme, approximately 15% of the insoluble residue remains, containing 1.6% Pb and 0.016% Ag. Full article

Currently, the visual study of the structure of building materials and products is gradually supplemented by intelligent algorithms based on computer vision technologies. These algorithms are powerful tools for the visual diagnostic analysis of materials and are of great importance in analyzing the quality of production processes and predicting their mechanical properties. This paper considers the process of analyzing the visual structure of non-autoclaved aerated concrete products, namely their porosity, using the YOLOv11 convolutional neural network, with a subsequent prediction of one of the most important properties—thermal conductivity. The object of this study is a database of images of aerated concrete samples obtained under laboratory conditions and under the same photography conditions, supplemented by using the author’s augmentation algorithm (up to 100 photographs). The results of the porosity analysis, obtained in the form of a log-normal distribution of pore sizes, show that the developed computer vision model has a high accuracy of analyzing the porous structure of the material under study: Precision = 0.86 and Recall = 0.88 for detection; precision = 0.86 and recall = 0.91 for segmentation. The Hellinger and Kolmogorov–Smirnov statistical criteria, for determining the belonging of the real distribution and the one obtained using the intelligent algorithm to the same general population show high significance. Subsequent modeling of the material using the ANSYS 2024 R2 Material Designer module, taking into account the stochastic nature of the pore size, allowed us to predict the main characteristics—thermal conductivity and density. Comparison of the predicted results with real data showed an error less than 7%. Full article

This study demonstrated the effectiveness of using autoclaved aerated concrete AAC waste as a low-cost filtering material for removing hydrogen sulfide (H₂S) from gas streams. A long-term experiment (89 days) was conducted in a packed bed reactor to purify synthetic biogas composed of N₂, CO₂, H₂S, and O₂. Optimal H₂S removal efficiencies, reaching up to 100%, were achieved under highly acidic conditions (pH ≈ 1–3) and low oxygen concentrations (<1%). In the presence of oxygen, calcium oxides in the AAC waste react with H₂S to form gypsum (CaSO₄ 2H₂O). The simultaneous removal of both oxygen and H₂S by AAC waste, following an approximate 2:1 molar ratio, may be particularly beneficial for biogas streams containing unwanted traces of oxygen. The transformation and lifespan of AAC waste were monitored through sulfur accumulation in the material and pressure drop measurements, which indicated structural changes in the AAC waste. At the end of its lifespan, the AAC waste exhibited an H₂S removal capacity of 185 g_H2S kg_AAC⁻¹. This innovative and sustainable process not only provides a cost-effective and environmentally sound solution for the simultaneous removal of H₂S and O₂ from biogas, but also promotes waste valorization and aligns with circular economy principles. Full article

Biomaterials play a crucial role in the long-term success of bone implant treatment. The accumulation of bacterial biofilm on the implants induces inflammation, leading to implant failure. Modification of the implant surface with bioactive molecules is one of the strategies to improve biomaterial compatibility and limit inflammation. In this study, whey protein isolate (WPI) fibrillar coatings were used as a matrix to incorporate biologically active phenolic compound phloroglucinol (PG) at different concentrations (0.1% and 0.5%) on titanium alloy (Ti6Al4V) scaffolds. Successful Ti6Al4V coatings were validated by X-ray photoelectron spectroscopy (XPS), showing a decrease in %Ti and increases in %C, %N, and %O, which demonstrate the presence of the protein layer. The biological activity of PG-enriched WPI (WPI/PG) coatings was assessed using bone-forming cells, human bone marrow-derived mesenchymal stem cells (BM-MSCs). WPI/PG coatings modulated the behavior of BM-MSCs but did not have a negative impact on cell viability. A WPI with higher concentrations of PG increased gene expression relative to osteogenesis and reduced the pro-inflammatory response of BM-MSCs after biofilm stimulation. Autoclaving reduced WPI/PG bioactivity compared to filtration. By using WPI/PG coatings, this study addresses the challenge of improving osteogenic potential while limiting biofilm-induced inflammation at the Ti6Al4V surface. These coatings represent a promising strategy to enhance implant bioactivity. Full article

CuMn_1−xMg_xO₂ (x = 0–0.06) polycrystalline samples were prepared using the hydrothermal method at T = 100 °C for 24 h in Teflon-line stainless steel autoclaves. The samples were crystallized, forming crednerite structures (C2/m space group), and the Mg²⁺ substitution onto the Mn³⁺ site induced small changes in the unit cell parameters and volume. Based on complex impedance measurements made between 20 Hz and 2 MHz, at different concentrations of Mg ions (x), the electrical conductivity (σ), the electric modulus (M), and the complex dielectric permittivity (ε) were determined. The conductivity spectrum, σ(f, x), follows the Jonscher universal law and enables the determination of the static conductivity (σ_DC) of the samples. The results showed that, when increasing the concentration x from 0 to 6%, σ_DC varied from 15.36 × 10⁻⁵ S/m to 16.42 × 10⁻⁵ S/m, with a minimum of 4.85 × 10⁻⁵ S/m found at a concentration of x = 4%. Using variable range hopping (VRH) and correlated barrier hopping (CBH) theoretical models, the electrical mechanism in the samples was explained. The band gap energy (W_m), charge carrier mobility (μ), number density (N_C) of effective charge carriers, and hopping frequency (ω_h) were evaluated at different concentrations (x) of substitution with Mg. In addition, using measurements of the temperature dependence of σ_DC(T) between 300 and 400 K, the thermal activation energy (E_A) of the samples was evaluated. Additionally, the dielectric behavior of the samples was explained by the interfacial relaxation process. This knowledge of the electrical properties of the CuMn_1−xMgxO₂ (x = 0–0.06) polycrystalline crednerite is of interest for their use in photocatalytic, electronic, or other applications. Full article

Fiber-reinforced composite (FRC) additive manufacturing technologies have successfully overcome the limitations of traditional autoclave forming, offering significantly enhanced design freedom. However, one of the remaining key challenges is the planning of continuous printing paths that align with a defined fiber orientation vector field within FRC structures. This paper introduces a comprehensive framework for multi-axis curved-layer printing of 3D FRC parts. First, a novel multi-axis curved-layer slicing method based on deformed space mapping is proposed. This approach ensures that the sliced curved layers are as parallel as possible to the intended fiber orientations, improving the alignment between the printing process and fiber direction. Next, a vector field-driven printing path planning method for each curved layer is developed, which guarantees that the generated printing paths conform to the specified fiber orientations while also ensuring continuous material deposition. Additionally, a new algorithm for generating support structures tailored to curved layers is proposed, preventing material collapse during the printing process. The effectiveness of the proposed slicing method, path planning, and support structure generation are validated through extensive experiments and simulations, demonstrating their potential to significantly improve the performance and versatility of FRC additive manufacturing. Full article

The impact of introducing a nonwoven polyamide PA 12-E material on the mechanical properties of polymer composite materials based on epoxy autoclave prepreg T107 has been investigated. This study demonstrates that the incorporation of nonwoven fabric does not lead to a decrease in the mechanical properties of the composites. A significant advantage of composites reinforced with nonwoven fabric is their enhanced impact resistance. During a free impact with an energy of 6.67 J per 1 mm of the sample, complete breakdown with fiber destruction occurs in samples without nonwoven material. In contrast, samples containing nonwoven material exhibit damage characterized by stratification without compromising the fibers. The compressive strength after impact increased from 260 to 320 MPa with the addition of nonwoven material. Consequently, the proposed modification of the commercial prepreg will expand the material’s range of applications and enhance safety, particularly in aircraft structures. Full article

Aspergillus oryzae has been used to ferment various cereal grains throughout history, as seen in the examples of sake, soy sauce, and miso. It is known that this fermentation enhances the nutritional quality of the raw materials by breaking down complex molecules into simpler, more digestible forms and increasing the bioactive compounds. In this study, intermediate wheatgrass (IWG) was fermented with three different strains of A. oryzae suitable for making sake, soy sauce, and miso. Whole IWG flour was mixed with water (1:2 w/w), autoclaved at 121 °C for 20 min, cooled, mixed with A. oryzae spores, and fermented for seven days at 30 °C. Sugars, protein, amino acids, kojic acid, total phenolic content, total flavonoid content, and DPPH radical scavenging activity were measured. The protein content increased significantly (p < 0.05) from 18.0 g/100 g to over 30 g/100 g after seven days. Lysine showed a positive correlation with protein content across all three strains, with its ratio increasing as the protein content increased, while all other essential amino acids displayed a negative correlation and a decreasing ratio with the protein content. Autoclaving increased the verbascose content of IWG, and further increases were observed during the first two days of fermentation across all three strains, followed by a subsequent decline. Peak glucose content was observed on days 3~4 but also decreased in the subsequent days. Total phenolic content, total flavonoid content, kojic acid, and DPPH scavenging activity peaked around day 4~5 for all three strains, followed by a slight decrease in the subsequent days. The findings of this study highlight the potential of solid-state fermentation to improve the nutritional profile of IWG, emphasizing that the selection of A. oryzae strains and the fermentation duration can affect the fermentation outcome and nutritional enhancements. Full article

This study aimed to functionalize the surface of activated carbon, and thus render the surface more hydrophilic and reactive. To attain this goal, sequential surface functionalization was carried out using (i) oxidation (pre-activation) and (ii) secondary functionalization. The carbon surface was pre-activated in an autoclave via solvothermal oxidation (i.e., wet oxidation) with nitric acid. Alternatively, plasma-assisted oxidation with a mixture of argon and oxygen (i.e., dry oxidation) was employed. A subsequent step included the reduction in formed carbonyl groups with LiAlH₄. Following that, secondary functionalization was performed with 3-(aminopropyl)trimethoxysilane (APTMS) or (3-glycidyloxypropyl)trimethoxysilane (GPTMS), respectively. Changes in the surface composition of carbon after functionalization and morphology were examined by X-ray photoelectron spectroscopy, ATR-FTIR spectroscopy, and scanning electron microscopy. Oxidized carbon samples were successfully modified at their surfaces with APMTS and GPTMS, yielding Si content of 3.2 at. % and 1.9 at. % for wet-oxidized carbon and 5.1 at. % and 2.8 at. % for dry-oxidized carbon, respectively. Full article

The direct synthesis of dimethyl carbonate (DMC) from CO₂ and methanol over ceria-based catalysts, in the presence of a dehydrating agent shifting the thermodynamical equilibrium of the reaction, has received significant interest recently. In this work, several dehydrating agents, such as molecular sieves, 2,2-dimethoxypropane (DMP), dimethoxymethane (DMM) and 1,1,1-trimethoxymethane (TMM), are combined with commercial ceria to compare their influence on the DMC yield obtained under the same set of operating conditions. TMM is found to be the most efficient; however, its conversion is not complete even after 48 h of reaction. Therefore, it is proposed for the very first time, to the best of our knowledge, to add a second solid cocatalyst in the reaction medium to accelerate the TMM hydration reaction without degrading the DMC already formed. Basic oxides and acidic zeolites with different Si/Al ratios are employed to accelerate the hydration of TMM, so as to improve the DMC yield. 13X was identified as the best option to play this role. Finally, three different commercial cerias are tested in the presence of TMM and molecular sieve 13X as the second catalyst. The most efficient combination of ceria, TMM, and molecular sieve 13X is ultimately tested in a 250 mL autoclave to start to scale up the process. A very high DMC production of 199.5 mmol DMC/g_cat. is obtained. Full article

The rapid expansion of medical nanotechnology has significantly broadened the potential applications of cellulose nanocrystals (CNCs). While CNCs were initially developed for drug delivery, they are now being investigated for a range of advanced biomedical applications. As these applications evolve, it becomes crucial to understand the physicochemical behavior of CNCs in biologically relevant media to optimize their design and ensure biocompatibility. Functionalized CNCs can adsorb biomolecules, forming a “protein corona” that can impact their physicochemical properties, including alterations in particle size, zeta potential, and overall functionality. In this study, CNCs were coated with low (8500 Da)- and high (400,000–500,000 Da)-molecular-weight cationic polymer (poly(diallyldimethylammonium chloride—(PDDA) via non-covalent grafting, and their physicochemical characteristics, as well as their biological effects, were assessed in physiologically relevant media after sterilization. Our findings show that autoclaving significantly alters the physicochemical properties of CNC-PDDA, particularly when coated with low-molecular-weight (LMW) polymer. Furthermore, we observed that CNC-PDDA of a high molecular weight (HMW) has a greater impact on cell viability and blood biocompatibility than its LMW counterpart. Moreover, cellular immune responses to both CNC-PDDA LMW and HMW vary in the presence or absence of serum, implying that protein adsorption influences cell-nanomaterial recognition and their biological activity. This study provides valuable insights for optimizing CNC-based nanomaterials for therapeutic applications. Full article

Managing chemical reactivity is crucial for sustainable chemistry and industry, fostering efficiency, reducing chemical waste, saving energy, and protecting the environment. Emulsification is used for different purposes, among them controlling the reactivity of highly reactive chemicals. Thermochemical fluids (TCFs), such as NH₄Cl and NaNO₂ salts, have been utilized in various applications, including the oil and gas industry. However, the excessive reactivity of TCFs limits their applications and consequently negatively impacts the potential success rates. In this study, an emulsification technique was employed to control the high reactivity of TCFs explored at 50% and 70% in diesel, using three distinct emulsifier systems at concentrations of 1%, 3%, and 5% to form water-in-oil emulsions. The reactivity of 4M neat TCFs and emulsified solutions was examined in an autoclave reactor as a function of triggering temperatures of 65–95 °C, volume fraction, and emulsifier type and concentration. Additionally, this study explores an alternative method for controlling TCF reactivity through pH adjustment. It investigates the impact of TCFs at pH values ranging from 6 to 10 and the initial pressure on the resulting pressure, temperature, and time needed to initiate the TCF’s reaction. The results revealed that both emulsification and pH adjustment have the potential to promote sustainability by controlling the reactivity of TCF reactions. The findings from this study can be utilized to optimize various downhole applications of TCFs, enhancing the efficiency of TCF reactions and success rates. This paper presents in detail the results obtained, and discusses the potential contributions of the examined TCFs’ reactivity control techniques to sustainability. Full article

Autoclave leaching of sulfide concentrates may produce various ferric secondary phases, depending on the arsenic content and temperature. Silver is converted to argentojarosite, from which it is not recoverable by standard cyanidation methods. To increase silver recovery, it is necessary to reduce the argentojarosite formation during autoclave leaching. This study was devoted to the influence of gypsum on the formation of secondary phases of ferric arsenate and the subsequent recovery of gold and silver by cyanidation. The addition of gypsum at a consumption of 0.1 g/g(concentrate) helped to increase silver extraction from 13.4 to 98% at cyanidation. Gold recovery was 99%. An increase in gypsum consumption contributed to the ferric arsenate sulfate formation with an increased sulfate sulfur content, and a decrease in the As/S_(sulfate) molar ratio in the cake from 3.7 to 0.88 contributed to an increase in silver extraction at cyanidation of up to 98%. Basic ferric sulfate is not formed in this case, since according to EDS mapping, the distribution of arsenic and sulfur over ferric-containing particles is uniform. According to TCLP, stable, sparingly soluble ferric arsenate phases are formed and the cake obtained after cyanidation is stable and suitable for disposal, since the final arsenic concentration in the solution was 0.45 mg/dm³. Full article

Introduction: The environmentally acquired aerobic spore-forming (EAS-Fs) bacteria that are ubiquitous in nature (e.g., soil) are transient colonisers of the mammalian gastro-intestinal tract. Without regular exposure, their numbers quickly diminish. These species of bacteria have been suggested to be essential to the normal functioning of metabolic and immunogenic health. The modern Western lifestyle restricts exposure to these EAS-Fs, possibly explaining part of the pathogenesis of many Western diseases. To date, the only animal studies that address specific microbiome modelling are based around germ-free animals. We have designed a new animal model that specifically restricts exposure to environmental sources of bacteria. Methodology: A new protocol, termed Super Clean, which involves housing mice in autoclaved individually ventilated cages (IVCs), with autoclaved food/water and strict ascetic handling practice was first experimentally validated. The quantification of EAS-Fs was assessed by heat-treating faecal samples and measuring colony-forming units (CFUs). This was then compared to mice in standard conditions. Mice were housed in their respective groups from birth until 18 months. Stool samples were taken throughout the experiment to assess for abundance in transiently acquired environmental bacteria. Clinical, biochemical, histological, and gene expression markers were analysed for diabetes, hypercholesterolaemia, obesity, inflammatory bowel disease, and non-alcoholic fatty liver disease (the “diseases of the West”). Results: Our results show that stringent adherence to the Super Clean protocol produces a significantly decreased abundance of aerobic spore-forming Bacillota after 21 days. This microbiomic shift was correlated with significantly increased levels of obesity and impaired glucose metabolism. There was no evidence of colitis, liver disease or hypercholesterolaemia. Conclusions: This new murine model successfully isolates EAS-Fs and has potential utility for future research, allowing for an investigation into the clinical impact of living in relative hygienic conditions. Full article

Cell spheroids are an important three-dimensional (3D) model for in vitro testing and are gaining interest for their use in clinical applications. More natural 3D cell culture environments that support cell–cell interactions have been created for cancer drug discovery and therapy applications, such as the scaffold-free 3D Petri Dish^® technology. This technology uses reusable and autoclavable silicone micro-molds with different topographies, and it conventionally uses gelled agarose for hydrogel formation to preserve the topography of the selected micro-mold. The present study investigated the feasibility of using a patterned Poly(vinyl alcohol) hydrogel using the circular topography 12–81 (9 × 9 wells) micro-mold to form HeLa cancer cell spheroids and compare them with the formed spheroids using agarose hydrogels. PVA hydrogels showed a slightly softer, springier, and stickier texture than agarose hydrogels. After preparation, Fourier transform infrared (FTIR) spectra showed chemical interactions through hydrogen bonding in the PVA and agarose hydrogels. Both types of hydrogels favor the formation of large HeLa spheroids with an average diameter of around 700–800 µm after 72 h. However, the PVA spheroids are more compact than those from agarose, suggesting a potential influence of micro-mold surface chemistry on cell behavior and spheroid formation. This was additionally confirmed by evaluating the spheroid size, morphology, integrity, as well as E-cadherin and Ki67 expression. The results suggest that PVA promotes stronger cell-to-cell interactions in the spheroids. Even the integrity of PVA spheroids was maintained after exposure to the drug cisplatin. In conclusion, the patterned PVA hydrogels were successfully prepared using the 3D Petri Dish^® micro-molds, and they could be used as suitable platforms for studying cell–cell interactions in cancer drug therapy. Full article